Maktec MT60 Manual

Models No.

Description

PRODUCT

CONCEPT AND MAIN APPLICATIONS

P1/ 8

Model MT60 has been developed as a maktec brand 10mm Drill

for emerging countries such as China and India by prioritizing

cost competitiveness.

Because this model has been designed through partial re-standardization

of product performance to meet the requirements of the target market,

its formulation of maktec design and model number has been changed

to distinguish this model from the current maktec series models.

MT60

10mm Drill

Dimensions: mm (")

Width (W)

Height (H)

Length (L) 230 (9)

176 (6-15/16)

66 (2-5/8)

Output

Standard equipment

Note: The standard equipment for the tool shown above may vary by country.

Chuck key .......................... 1

Specification

Continuous Rating (W)

Voltage (V) Cycle (Hz) Input Max. Output (W)

220

230 - 240

1.7

1.6

50/ 60

350

170

300

Current (A)

Drill chuck type

Chuck capacity: mm (")

Protection against electric shock Double insulation

Weight according to

EPTA-Procedure 01/2003: kg (lbs)

Power supply cord: m (ft)

No load speed: min-1= rpm

1.5 - 10 (1/16 - 3/8)

10 (3/8)

0 - 3,000

Yes

1.2 (2.6)

2.0 (6.6)

20 (13/16)

Reverse switch

Capacities: mm (") Steel

Wood

Keyed

Variable speed control by trigger

TECHNICAL INFORMATION

P2/8

Repair

CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.

[1] NECESSARY REPAIR TOOLS

[2] LUBRICANT AND ADHESIVE APPLICATION

[3] DISASSEMBLY/ASSEMBLY

[3]-1. Drill Chuck

Code No. Description Use for

1R004 Retaining Ring S Pliers ST-2 removing/ assembling Ring spring 11 from Spindle

1R032 Bearing Setting Plate 8.2 removing Helical gear 35

1R232 Pipe 30

1R269 Bearing Extractor removing Ball bearings

Apply the following lubricants to protect parts and product from unusual abrasion. (Fig. 1)

DISASSEMBLING

Work tableWork table Hex wrenchHex wrench

Remove Drill chuck using Hex wrench and Hammer as described in Fig. 2.

3. Turn the Hex wrench counterclockwise

by striking it with plastic hammer.

1. Tighten the short end of a Hex wrench

in Drill chuck.

Hex wrench

Fig. 2

Item No. Description Lubricant AmountPortion to lubricate

LUBRICANT

Fig. 1 : Makita grease N. No.1 (3g)

Housing Set Gear room where Helical gear 35 rotates Makita grease N No.1 3g

Spindle can be deformed by the shock to

hex wrench.

Fig. 2-A

[CORRECT] [WRONG]

Drill chuck

Work bench Hex wrench

2. Fix the machine on a workbench securely

by pressing both its Gear housing portion

and Drill chuck against the workbench.

See the left illustration in Fig. 2-A.

P3/8

Repair

[3] DISASSEMBLY/ASSEMBLY

[3]-1. Drill Chuck

ASSEMBLING

5. Strike 1R032 carefully

with arbor press

to push Spindle out a little,

then remove 1R032.

1. Separate Housing (R) from

Housing (L) by unscrewing

seven 4x18 Tapping screws.

Housing (R)

4x18

Tapping screw

(7 pcs.)

Housing (L)

Note: Because the Spindle for this model is not hardened, the portion where Ball bearing 606ZZ is to be mounted

can be deformed in the removal process. Therefore, do not reuse the removed Spindle.

Helical

gear 35

1R032

4. Put Helical gear 35 on 1R232,

then1R032 on Helical gear 35.

1R232

(1) Remove Drill chuck. (Fig. 2)

(2) Remove Spindle section from Housing (L), then disassemble Spindle from Helical gear 35. (Fig. 3)

Do the reverse of the disassembling steps.

Fig. 3

[3]-2. Spindle and Helical Gear 35

DISASSEMBLING

2. Remove Spindle section

from Housing (L).

3. Remove Ball bearing

606ZZ with 1R269.

Ball bearing 606ZZ

Ball bearing 6001ZZ

Helical gear 35

Spindle

Ball bearing

606ZZ

Spindle

1R269

Ball bearing

6001ZZ

1R232

Ring

spring 11

6. Push Spindle directly with

arbor press. Spindle is removed

from Helical gear 35 together

with Ball bearing 6201ZZ.

Spindle

P4/8

Repair

[3] DISASSEMBLY/ASSEMBLY

[3]-2. Spindle and Helical Gear 35

ASSEMBLING

7. Remove Ring spring 11 with 1R004.

(3) Remove Ball bearing 6001ZZ as illustrated in Fig. 4.

Note in Assembling:

1. Use new Spindle. (See the Note in Fig. 3)

2. Press-fit Spindle in Helical gear 35 from the chamfered end of the hole of the Gear as described on the left in Fig. 5.

Fig. 4

DISASSEMBLING

8. Remove Ball bearing 6001ZZ with 1R269.

1R004

Ring spring 11

Ball bearing

6001ZZ

Fig. 5

[Wrong][Correct]

1R232

Helical gear 35

straight end

Ball bearing

6001ZZ

1R232

chamfered

end

Do the reverse of the disassembling steps.

Circuit diagram

P5/8

Color index of lead wires' sheath

Black

Red

White

Orange

Purple

Field

viewed from

Commutator end

For the Market where Radio Interference Suppression is required

Trigger

BH B

BH A

Choke coil (purple)

Noise

suppressor

F/R Change

lever

[Housing Lside] [Housing Rside]

Power supply cord

This Lead wire is blue for some

countries instead of white.

Switch

Choke coil (orange)

This Lead wire is brown for some

countries instead of black.

Circuit diagram

P6/8

Insulated connecting

terminal

Brush holder

Lead wire holder

Power supply cord

Housing R

side

Housing L

side

Brush holder

Switch

Wiring to Brush Holder

For easy wiring, set Brush holders on Housing L

as instructed below:

*Brush holder on Switch side -

Face the window of Brush holder towards

Housing R side.

*Brush holder on the opposite side -

Face the window of Brush holder towards

Housing L side.

The Insulated connecting terminals can be

connected from the Ball bearing 627ZZ side

(rear side).

Ball bearing 627ZZ

window of

Brush holder

Wiring in Housing L

For the Market where Radio Interference Suppression is required

When fixing Lead wires

in this Lead wire holder,

put Choke coil’s lead wire

(orange) over Field lead

wire (black).

Choke coil

with Lead wire

(orange)

Put Choke coil (orange)

in this space. Route Field lead wires

(black, white) under

Brush holder.

Put Choke coil (purple)

in this space.

Choke coil

with Lead wire

(purple)

Noise suppressor

Put Noise suppressor

in this space.

Circuit diagram

P7/8

Color index of lead wires' sheath

Black

Red

White

Orange

Purple

Field

viewed from

Commutator end

For the Market where Radio Interference Suppression is not required

Trigger

BH B

BH A

F/R Change

lever

[Housing Lside] [Housing Rside]

Power supply cord

This Lead wire is blue for some

countries instead of white.

Switch

This Lead wire is brown for some

countries instead of black.

Circuit diagram

P8/8

Insulated connecting

terminal

Brush holder

Lead wire holder

Power supply cord

Housing R

side

Housing L

side

Brush holder

Switch

Wiring to Brush Holder

For easy wiring, set Brush holders on Housing L

as instructed below:

*Brush holder on Switch side -

Face the window of Brush holder towards

Housing R side.

*Brush holder on the opposite side -

Face the window of Brush holder towards

Housing L side.

The Insulated connecting terminals can be

connected from the Ball bearing 627ZZ side

(rear side).

Ball bearing 627ZZ

window of

Brush holder

Wiring in Housing L

For the Market where Radio Interference Suppression is not required

When fixing Lead wires

in this Lead wire holder,

put Choke coil’s lead wire

(orange) over Field lead

wire (black).

Route Field lead wires

(black, white) under

Brush holder.

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