Makita HS7601 Manual

Model No.

Description

PRODUCT

P 1/ 11

HS7601

Circular Saw 190mm (7-1/2")

Model HS7601 has been developed as the successor model of

the current model 5704R.

Its main features are:

• Compact and lightweight design at 4.0kg (8.8lbs)

• New aesthetic design with Soft grip

• Compatible with Guide rail

• Rear dust exhaust port exhausts sawdust backward only, preventing it

from scattering around to provide comfortable operation.

• Single action lever for quick adjustment of cutting depth

• Rear angular guide for smooth and precise adjustment of bevel angle

• Aluminum plate base

Continuous Rating (W)

Voltage (V) Cycle (Hz) Input Output Max. Output (W)

120 10.5 50/60

1,200

N/A 740 1,400

110 12 50/60 740 1,400

Current (A)

Blade size: mm (") Diameter

Hole diameter

4.0 (8.8)

2.5 (8.2)

Max cutting capacity: mm (")

Weight according to

EPTA-Procedure 2003/01*: kg (lbs)

Power supply cord: m (ft)

0 degree

45 degrees

Double insulationProtection against electric shock

Electric brake No

NoLED job light

*: With TCT saw blade and dust nozzle

190 (7-1/2)

30 (1-3/16)

5,200

CONCEPT AND MAIN APPLICATIONS

Specification

Guide rails

Guide rail adapter

Clamp set

TCT saw blade

Hex wrench

Guide rule (Rip fence)

Dust nozzle

Plastic carrying case (For some countries only)

Saw blades

Standard equipment

Note: The standard equipment may vary by country or model variation.

Optional accessories

TECHNICAL INFORMATION

Dimensions: mm (")

309 (12-1/8)Length (L)

Width (W)

Height (H) 255 (10)

232 (9-1/8)

220 5.7 50/60 1,200 740 1,400

230 5.5 50/60 1,200 740 1,400

240 5.3 50/60 1,200 740 1,400

66 (2-5/8)

46 (1-13/16)

Guide rule (Rip fence)

Bevel guide set

OFFICIAL USE

for ASC & Sales Shop

No load speed: minˉ¹= rpm

P 2/ 11

Repair

[1] NECESSARY REPAIRING TOOLS

CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.

[2] LUBRICATION

Apply Makita grease FA. No.2 and lubricant oil VG100 to protect parts and product from unusual abrasion. (Fig. 1)

Fig. 1

Item No.

Bearing box

Blade case

complete

a little

Drum portion to which Thickness ring and Safety cover

are assembled

12 (a)

Helical gear 38

Armature

Viewed from

Armature side

Angular guide

Makita grease FA No.2

Description AmountPortion to lubricate Grease/ Lubricant

Lubricant oil VG100

Makita grease FA No.2

Safety cover

Thickness ring

Gear teeth

(a) Surface which touches Angular guide when changing

the cutting depth is difficult because of the poor sliding

of Blade case complete and Angular guide

(b) O ring 26 (a component of Blade case complete)

(b)

Code No. Description Use for

1R003 Retaining Ring Pliers ST-2N removing/ assembling Retaining ring S-38

removing/ assembling Retaining ring S-12

removing/ assembling Bearing retainer 19-33

1R032 Bearing setting plate 8.2 removing Spindle from Helical gear 38

removing Spindle from Helical gear 38

removing Ball bearings

supporting Bearing box when removing Spindle from Helical gear 38

1R048

1R208

1R217 Ring 22

Bearing extractor1R269

1R282 Round bar for arbor 8-50

1R291 Retaining ring S and R pliers

Bearing retainer wrench1R340

Drill chuck remover 11

holding Safety cover when adjusting the longitudinal length of Base parallel

to Blade

90 degrees set square adjusting accuracy of 90° of Saw blade to Base

holding Safety cover when adjusting accuracy of 90° of Saw blade to Base

[3] DISASSEMBLY/ASSEMBLY

[3]-1. Base

DISASSEMBLING

(2) Disassemble Depth guide section as drawn in Fig. 3.

(1) Set the cutting depth of the machine to the maximum and then remove Saw blade as drawn in Fig. 2.

1. Remove M6x20 Hex socket head bolt,

and then separate Outer flange 35

and Saw blade from the machine.

2. Remove Inner

flange 35.

Inner flange 35

Fig. 2

Fig. 3

M6x20 Hex socket

head bolt

Saw blade

Outer flange 35

M8x24 Flat head

square neck bolt M8x24 Flat head

square neck bolt

3. Remove M8x24 Flat head square neck bolt.

Fastening Depth guide with Base to Blade case complete

is released.

Note: Be careful not to lose Flat washer 8.

M8-13 Hex nut

Bow stop ring E-12

2. Remove M6x20 Pan head screw and Rubber sleeve 6.

Safety cover moves toward a direction designated with Black arrow.

The head of M8x24 Flat head square neck bolt appears.

Lever plate

1. Set the cutting depth to the minimum.

Turn Lever plate to loosen M8-13 Hex nut.

Remove Bow stop ring E-12 with a small

slotted screwdriver.

And then, remove M8-13 Hex nut and

Lever plate.

Rubber sleeve 6

M6-20 Pan head screw

M8x24 Flat head

square neck bolt

Flat washer 8

Depth guide section

P 3/ 11

Repair

Flat washer 8

[3] DISASSEMBLY/ASSEMBLY

[3]-1. Base (cont.)

DISASSEMBLING

(3) Disassemble Angular guide section as drawn in Fig. 4.

Fig. 4

M5 Pan head screw M5 Pan

head screw

While holding M5-8 Hex lock nut with a wrench 8, remove M5 Pan head screw.

Base is removed from the machine.

M5-8 Hex lock nut

Wrench 8

Base

Angular guide section

P 4/ 11

Repair

[3] DISASSEMBLY/ASSEMBLY

[3]-1. Base (cont.)

DISASSEMBLING

(4) Disassemble the components of Base. See Fig. 5.

1. Remove the following screws and washers from Base. 2. Remove Depth guide and Bracket.

3. Remove Angular plate.

4. Pull out 6-7 Shoulder pin, and then remove

Angular guide from Angular plate.

M6x12 Thumb screw

M6x16

Thumb screw

Spring

washer 6

Spring washer 6

Flat

washer 6

M6x21

Thumb screw

M4x8 Pan

head screw

( 2 pcs.)

Plate

Bracket

M4x8 Countersunk

head screw (4 pcs.)

Angular plate

Flat washer 6

Depth guide

M5X8 Hex socket set screw (for fixing 6-7 Shoulder pin)

M5x8 Hex socket

set screw

M5x12 Countersunk head screw (5 pcs.)

Assemble by reversing the disassembly procedure. Refer to Figs. 5,4, 3 and 2.

Note: Bow stop ring E-12 and Lever plate in Depth guide section have to be assembled as drawn in Fig. 6.

6-7 Shoulder pin

Angular guide

Angular plate

Fig. 5

Fig. 6

ASSEMBLING

Lever plate

30° or less

Setting of Bow stop ring E-12

Depth guide

Flat washer 8

Right direction

Bow stop ring E-12

Wrong direction

Assembling of Lever plate

The angle of Lever plate has to be placed

between 0° to 30°.

P 5/ 11

Repair

[3] DISASSEMBLY/ASSEMBLY

[3]-2. Safety cover, Bearing box section

DISASSEMBLING

(1) Set the cutting depth of the machine to the maximum, and then remove Safety cover as drawn in Fig. 7.

(2) Remove Bearing box section as drawn in Fig. 8.

1. Remove Retaining ring S-38 with 1R003.

Then, separate M6x20 Pan head screw

and Rubber sleeve 6.

Note: Look at Thickness ring and its assembled portion of Bearing box. If either of them has damage, replace it with

a new one.

Fig. 7

Fig. 8

Tension spring 4

Rubber sleeve 6

M6x20 Pan head screw

2. Remove Tension spring 4 from

Safety cover, and then separate

Safety cover from Bearing box.

Retaining ring S-38

1. Remove two M5x18

Pan head screws and

Bearing box section.

2. Remove Ball bearing 606ZZ with 1R269,

and then separate Retaining ring S-12

with 1R291.

Safety cover

3. Remove thickness ring from

Bearing box.

Thickness ring

Bearing box

Stepped portion

of Spindle

Ball bearing

606ZZ

Retaining

ring S-12

3. Put Bearing box on 1R217, and apply

1R032 to the stepped portion of Spindle.

1R032

1R280

Spindle

1R217

Arbor press

1R217

5. Press down Spindle carefully with 1R280 and Arbor press.

Spindle is removed from Bearing box.

6. Helical gear 38 and Ring 12 are removed.

Helical gear 38

Ring 12

Bearing retainer

19-33

4. Tap 1R032 with Arbor press until the stepped portion

of Spindle moves toward the hole of Helical gear 38.

Note: Do not skip the steps 3 and 4. The disassembling

step 5 without steps 3 and 4 is dangerous and

cause the spindle to have damage.

P 6/ 11

Repair

M5x18 Pan

head screw

[3] DISASSEMBLY/ASSEMBLY

[3]-2. Safety cover, Bearing box, Gear section (cont.)

DISASSEMBLING

ASSEMBLING

(3) Remove Ball bearing 6201DDW from Bearing box as drawn in Fig. 9. Fig. 10 is detail for the components of

Bearing box section.

(1) Assemble a new Ball bearing 6201DDW to Bearing box. Refer to Fig. 9.

(2) Assemble Spindle, Ring 12, Helical gear 38, Retaining ring S-12 and Ball bearing 606ZZ to Bearing box with Ball

bearing 6201DDW, and then assemble the bearing box section to Blade case by tightening two M5x18 Pan head screw.

Refer to Fig. 8 of page 6.

(3) Assemble thickness ring to the drum portion of Bearing box. Refer to Fig. 7 of page 6.

(4) Assemble Safety cover as drawn in Fig. 11.

1. Turn Bearing retainer 19-33 counterclockwise with 1R360.

Fig. 10

Fig. 9

Fig. 11

2. Push out Ball bearing 6201DDW.

Bearing retainer 19-33

1R360

Ball bearing 6201DDW

Note: Ball bearing 6201DDW has a damage

through the removing process shown in

Fig. 8 of page 6.

Therefore, do not use Ball bearing

6201DDW once removed from the machine.

1. Pass the hook of Tension spring 4 through

the hole of Safety cover as drawn below.

2. Pass the other hook of Tension spring 4 through the hole of

Blade case as drawn below.

Spindle

Ring 12

Helical gear 38

Bearing box

Ball bearing 606ZZ

Bearing retainer 19-33

Ball bearing 6201DDW

Blade case

Tension spring 4

Blade case

Safety cover

P 7/ 11

Repair

Note: Be careful about each direction of

the hooks of Tension spring 4.

Retaining ring S-12

[3] DISASSEMBLY/ASSEMBLY

[3]-3. Motor section

DISASSEMBLING

Disassemble Motor section as drawn in Fig. 12.

Fig. 12

M5x40 Pan head screw (3 pcs.)

Carbon brush

Brush holder cap Brush holder cap

1. Remove Brush holder cap and Carbon brush. And then

remove three M5x40 Pan head screws.

2. Separate Motor housing from Blade case carefully

Note: Do not lose Flat washer 14 and Rubber washer 13.

Rubber washer 13

3. Remove Armature from Blade case and then

separate Ball bearings etc. as drawn below.

Flat washer 14

Remove Ball bearing 6000DDW

with 1R269.

Ball bearing 608DDW

Ball bearing

6000DDW

Insulation washer

Shaft lock

Because the clearance between Insulation washer and

Ball bearing 608DDW is narrow, it is hard to insert

the jaws of 1R269.

Therefore, remove Ball bearing 608DDW with 1R269

while holding the jaws using a water pump pliers.

Jaw of 1R269

P 8/ 11

Repair

Assemble Armature by reversing the disassembly procedure. Refer to Fig. 12.

Note: • Set Rubber washer 13 and Flat washer 14 in place.

• Do not fail to set Shaft lock in place.

ASSEMBLING

[3] DISASSEMBLY/ASSEMBLY

[3]-4. Replacing Blade case

[3]-5. Adjustment

(1) Disassemble Safety cover as drawn in Fig. 7.

(2) Disassemble Bearing box section as drawn in Fig. 8.

(3) Disassemble Motor section from Blade case as drawn in Fig. 12.

(4) Disassemble Base as drawn in Figs. 3 and 4. Blade case can be replaced.

1.Insert 1R048 into the clearance between

Blade case and Lever 37 so as to hold

Safety cover and ensure the access to Blade.

Note: Make sure that Safety cover does not

move before doing step 2.

2. Apply the block of 1R208 to Base and adjust accuracy of

90° by turning M5x8 Hex socket set screw with Hex wrench 2.5

until the ruler plate of 1R208 touches Saw blade.

1R208

Block of 1R208

Ruler plate of 1R208

Saw blade

Safety cover

Hex wrench 2.5

(1) Set the machine as follows.

* Bevel angle: 90°

* Cutting depth: maximum depth

And tighten M6x21 Thumb screw and Lever plate to keep the above conditions.

(2) Adjust accuracy of 90° of Base to Saw blade as drawn in Fig. 13.

(3) Adjust the base in parallel to Saw blade as drawn in Fig. 14.

1R048

Blade case

Fig. 13

Fig. 14

M5x8 Hex socket head set screw

Note: Do not turn this M5x8 Hex socket set screw. This works as

a stopper for 6-7 Shoulder pin (hinge of Angular guide).

P 9/ 11

Lever 37

M4x8 Pan head screw (2 pcs.)Cord guard side of Base

1. Unlock the cord guard side of Base from Blade case by

loosening M4x8 Pan head screw slightly.

2. Move the cord guard side of Base by hand in the direction

of yellow arrows until the distance A is equal to B.

3. After finishing the adjustment, tighten M4x8 Pan head

screw firmly.

Repair

Power supply cord

3 2

Fig. D-1

Fig. D-2

WhiteBlue

Brown

Color index of lead wires' sheath

Black

Field

viewed from Fan side

Switch

Terminal block (if used)

Noise suppressor (if used)

Wiring of Field lead wires

Non insulated

sleeve

AWG18

(Single wire)

AWG18

AWG20AWG20

AWG18

(Single wire)

Insulated receptacle (M3.5)Insulated receptacle (M3.5)

Black lead wire is used

for some countries.

Connector is used for

some countries

White lead wire is used

for some countries. Non insulated

sleeve

Pass Field lead wires through this square opening.

Note: Do not scratch them with this edge of

the square opening. Fix the Field lead wires in this Lead wire holder

so as not to be loose in Motor housing.

P 10/ 11

Circuit diagram

Wiring diagram

Fix Field lead wires in these

Lead wire holders so as not to

be loose in Motor housing

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