Makita 5007F Manual

Continuous Rating (W)

Voltage (V) Cycle (Hz) Input Output Max.

Output(W)

120 1,600 2,00015.0

Models No.

Description

PRODUCT

Current (A)

TECHNICAL INFORMATION

CONCEPTION AND MAIN APPLICATIONS

Specification

Standard equipment

Optional accessories

< Note > The standard equipment for the tool shown may differ from country to country.

P 1 / 12

5007F, 5007FA

185mm (7-1/4") Circular Saw

For increasing MAKITA's share in the circular saw

market in North America, 5007F and 5007FA series models

have been developed.

They are taking over the 5007NB's feature that the large

base plate is providing easy cuttin work.

And added brief benefits and features are as follows.

* Equipped with light for easy tracing the cutting line

in the shadow.

* The continuous rating ampere has been increased to

15.0 A with 120V.

* Model 5007FA is equipped with electric brake for

quick stop.

The variations of these models are listed below.

900

120 1,600 2,00015.0 900

No load speed : rpm.= min.-1

Size of blade

Max.cutting

capacities : mm (")

Net weight : Kg (lbs.)

Cord length : m (ft)

Diameter : mm (")

Arbor : mm (")

at 0

at 45

Protection from electric shock by double insulation

Electric brake

5,800

185 (7-1/4)

15.88 (5/8)

4.8 (10.6)

2.5 (8.2)

60 (2-3/8)

46 (1-3/4)

Model No. 5007F 5007FA

No Yes

* T.C.T. Saw blade 185mm (7-1/4") ......................... 1 pc.

* Rip fence (Guide rule) ............................................. 1 pc.

* Wrench ................................................................... 1 pc.

* Plastic carrying case ............................................... 1 pc. (only for Model 5007FK and 5007FAK)

* Various Saw blades

Dimensions : mm ( " )

Width ( W-1 )

Height ( H-1 )

Length ( L-1 )

170 (6-11/16)

233 (9-1/8)

180 (7-1/8)

290 (11-3/8)

305 (12 )

245 (9-5/8)

Width ( W-2 )

Height ( H-2 )

Length ( L-2 )

W-1

W-2

L-2

L-1

H-1

H-2

5007F

5007FK

5007FA

5007FAK

Model No. Electric brake Plastic carrying case

No No

Yes

YesYes

Yes

AC/DC

50/60

Model No.

5007F

5007FA

Comparison of products

Features and benefits P 2 / 12

5007F, 5007FA

Light (LED) for easy tracing

cutting line in the shadow

Switch for light

Easy replacing saw blade

thanks to the flat rear of

motor housing.

Higher continuous rating ampere : 15.0A

By improving cooling facility ( armature

fan, air intake of motor housing), the

continuous rating ampere have been

increased to 15.0 A with 120V.

Model 5007FA is equipped

with electric brake.

Model No. M A K I T A

Specifications

Saw blade

Continuous rating Ampere : ( A) with 120V

Assortment

No. of teeth

Diameter : mm (")

Arbor : mm (")

No load speed : rpm.= min.-1

Power input (W )

Max.cutting

capacities : mm (") at 0

at 45

Length

* Wrench

* Rip fence (Guide rule)

* Plastic carrying case

(only for 5007FK and

5007FAK )

* Wrench

* Rip fence (Guide rule)

* Plastic carrying case

(only for 5007NBK and

5007NBAK )

Width

Height

Bevel angle

Light

Electric brake

Material of base plate

Protection from electric shock

Dimensions

: mm ( " )

Standard equipments

Net weight : Kg (lbs.)

5007F 5007FA 5007NB 5007NBA

T.C.T. saw blade

16 T

185 (7-1/4)

15.88 (5/8)

60 (2-3/8)

46 (1-3/4)

°-

1,600

15.0

1,400

13.0

5,800

No Yes Yes No

No Yes

Aluminum

by double insulation

4.8 (10.6) 5.0 (11.0)

233 (9-1/2)

305 (12 )

245 (9-5/8)

T.C.T. saw blade

16 T

185 (7-1/4)

15.88 (5/8)

60 (2-3/8)

46 (1-3/4)

°-

5,800

Aluminum

by double insulation

233 (9-1/2)

305 (12 )

245 (9-5/8)

P 3 / 12

Repair

< 1 > Lubrication

Put 6g of MAKITA grease N. No.1 into gear case portion of blade case as illustrated in Fig. 1.

Also put the same one on the leaf spring of shaft lock which is sliding on blade case as illustrated

in Fig. 1 A. Put 6g of grease

here.

Helical gear 39

Fig. 1

Put the grease on the edge of

leaf spring which is sliding

on blade case.

Fig. 1 A

< 2 > Replacing base plate

( 1 ) For easy disassembling, adjust the cutting depth to the minimum level by pulling base plate down.

And then, separate safety cover from blade case by removing retaining ring S-42, tension spring 4, pan head screw

M6 x 20 and rubber sleeve 6 as illustrated in Fig. 2.

< Note > First of all, detach the saw blade for your safety repairing or maintenance work.

Fig. 2

( 2 ) Take off 4 pcs. of counter sunk head screws M5 x 12 which have been screwed into base plate from its bottom side

for fastening angular guide. See Fig. 3.

Depth guide

(Integrated parts of base plate)

Blade case

Cap square

neck bolt M8 x 24

4 pcs. of counter sunk head

screw M5 x 12

Fig. 3

Fig. 3 A

Bottom view of base plate Fat washer 12

Fat washer 8

Lever plate

Lock plate

Pan head

screw M4 x 8 Hex nut M8

Do not touch this screw.

Retaining ring S-42

Tension spring 4

Rubber sleeve 6

Pan head screw

M6 x 20

Safety cover

Base plate

Disengage lock plate from lock lever by unscrewing pan head screw M4 x 8.

And then, unscrew hex nut M8 by turning it with disengaged lock plate. Then base plate can be separated from the

saw unit after disassembling lock plate, lock lever, flat washers 8 and 12, and cap square neck bolt M8 x 24.

See Fig. 3 A.

View from cord guard

installing side

P 4 / 12

Depth guide

(Integrated parts of base plate)

Blade case

Cap square

neck bolt M8 x 24

Fat washer 12

Fat washer 8

Lever plate

Lock plate

Pan head

screw M4 x 8 Hex nut M8

View from cord guard

installing side

Repair

( 3 ) Assemble new base plate to the saw unit by fastening angular guide with 4 pcs. of countersunk head screws

M5 x 12 as illustrated in Fig. 4.

Assemble cap square neck bolt M8 x 24 by screwing it from the inside of blade case through the depth guide.

See Fig. 4 A.

Attach flat washer 12, flat washer 8, lever plate and hex nut M8 to the cap square neck bolt.

Fasten hex nut M8 with lock plate in order to fix flat washer 12, flat washer 8 and lock lever. See Fig. 4 A.

Assemble lock plate to lock lever with pan head screw M4 x 8. See Fig. 4A.

Angular guide

Base plate

Countersunk head

screw M5 x 12

Fig. 4 A

Fig. 4

< Note in assembling >

Lever plate has to be so adjusted that it can be positioned in the area of 0

- 20

as illustrated in Fig. 4 B, when the

cutting depth is adjusted to the maximum level.

Fasten lock lever on lever plate with

pan head screw M4 x 8, when lever plate

is locked with keeping 0

- 20

°in angle

at the maximum cutting depth.

tighten or loosen hex nut M8

for adjusting.

Lever plate

Depth guide

- 20

Fig. 4 B

P 5 / 12

Repair

Retaining

ring S-42

Rubber sleeve 6

Pan head screw

M6 x 20

Safety cover

Tension spring 4

( 4 ) Assemble safety cover by holding with retaining ring S-42.

Assemble tension spring 4. (Hitch the end of tension spring on safety cover, and another end on blade case.)

Assemble rubber sleeve to blade case by screwing it with pan head screw M6 x 20.

Fig. 5

Correct assembling

to safety cover

Wrong assembling

to safety cover

* The tension spring 4 comes to

the blade installing side and interferes

with movement of the safety cover.

Blade installing

side

Motor side

Blade installing

side

Motor side

< Note in assembling >

Torsion spring

comes to the

space between

safety cover and

bearing box.

< 3 > Replacing armature and light unit (LED)

( 1 ) After disassembling safety cover, take off brush holder caps and carbon brushes as illustrated in Fig. 6.

And then take off 4 pcs. of countersunk head screws M5 x 12 which are screwed into base plate from its bottom

side for fastening angular guide. See Fig. 6 A.

4 pcs. of counter sunk head

screws M5 x 12

Bottom view of p base plate

Do not touch

this screw.

Brush holder cap

Carbon brush

Angular guide

Fig. 6 Fig. 6 A

Blade installing

side

Motor side

P 6 / 12

Repair

( 2 ) Take off 3 pcs. of pan head screws M5 x 50, then motor housing can be separated from blade case as illustrated in

Fig. 7.

Armature can be separated from motor housing together with shaft lock as illustrated in Fig. 7 A.

( 3 ) Take the following step for assembling new armature.

Fig. 7 A, Fig. 7, Fig. 6 A, Fig. 6, Fig. 5

Pan head screw M5 x 50

Fig. 7

Motor housing

Armature Fig. 7 A

Armature Shaft lock

< Note in assembling >

Pay attention to the assembling direction of shaft lock, when assembling armature together with it.

See Fig. 8. This portion has to be

faced to the front grip side. Front grip

Fig. 8

Tapping screws 4 x 18 Light unit Handle cover

( 4 ) Take off 3 pcs. of tapping screws, and disassemble handle cover. So, light unit can be replaced

as illustrated in Fig. 9.

Fig. 9

P 7 / 12

Repair

< 3 > Replacing motor housing

( 1 ) After taking off brush holder caps and carbon brushes, remove pan head screw M5 and hex lock nut M5 - 8

in order to separate motor housing from base plate as illustrated in Fig. 10.

And then, separate motor housing form blade case by unscrewing 3 pcs. of pan head screws M5 x 50 as illustrated

in Fig. 10 A.

< 4 > Replacing blade case

( 1 ) Disassemble armature together with shaft lock from blade case.

Disengage lock plate from lock lever by unscrewing pan head screw M4 x 8.

And then, unscrew hex nut M8 by turning it with disengaged lock plate. Then blade case can be separated form

base plate after disassembling lock plate, lock lever, flat washers 8 and 12, and cap square neck bolt M8 x 24.

See Fig. 11.

Pan head screw M5

Hex lock nut M5 - 8

Fig. 10

Pan head screws M5 x 50

Motor housing

Fig. 10 A

Blade case

Armature

Motor housing

Take the reverse step of the above illustration for assembling new motor housing.

Depth guide

(Integrated parts of base plate)

Blade case

Cap square

neck bolt M8 x 24

Fig. 11

Fat washer 12

Fat washer 8

Lever plate

Lock plate

Pan head

screw M4 x 8 Hex nut M8

Armature

Shaft lock

1. Assemble cap square neck bolt M8 x 24 by screwing it from the inside of blade case through depth guide.

See Fig. 11.

2. Attach flat washer 12, flat washer 8, lever plate and hex nut M8 to the cap square neck bolt. See Fig. 11.

3. Fasten hex nut M8 with lock plate in order to fix flat washer 12, flat washer 8 and lock lever. See Fig. 11.

4. Fasten lock plate on lock lever with pan head screw M4 x 8 paying attention to < Note in assembling >

at page 4.

For assembling new blade case, take the following step.

View from cord gurad

installing side

P 8 / 13

Repair

< 5 > Replacing bearing box

( 1 ) For easy disassembling adjust the cutting depth to the minimum level by pulling base plate down.

And then, separate safety cover from blade case by removing retaining ring S-42, tension spring 4, pan head screw

M6 x 20 and rubber sleeve 6 as illustrated in Fig. 12.

Retaining ring S-42

Tension spring 4

Rubber sleeve 6

Pan head screw

M6 x 20

Safety cover

Base plate

( 2 ) Take off 4 pcs. of pan head screws M4 x 16. Then, bearing box can be separated together with helical gear 39

and spindle, from blade case as illustrated in Fig. 12 A.

Fig. 12

Fig. 12 A

Pan head screws M4 x 16

( 3 ) Separate helical gear 39 with No.1R1R044 "Gear extractor" from spindle as illustrated in Fig. 13.

Fig. 13

Helical gear 39

Spindle

( 4 ) Take off ring 15 and retaining ring R-35 with retaining ring plier. See Fig. 13 A.

( 5 ) Press spindle as illustrated in Fig. 13 B. So, spindle can be disassembled together with ball bearing 6202LLB from

bearing box.

Retaining ring R-35

Fig. 13 A

Fig. 13 B

Gear extractor

Press spindle.

Spindle

Ball bearing 6202LLB

Ring 15

( 6 ) Take reverses steps of the above for assembling new helical gear 39 and bearing box.

P 9 / 13

Repair

< 7 > Adjusting accuracy of 90

°cut

Adjust screw M5x12 (adjusting screw) with a screw driver while squaring the blade with base

using a triangular rule as illustrated in Fig. 14.

Angular plate

Angular guide

Screw M5x12 (Adjusting screw)

Triangular rule

Base plate

Saw blade

Screwdriver

Fig. 14

Bottom view of base plate

P 10 / 12

Circuit diagram for 5007F

Circuit diagram for 5007FA with electric brake

Color index of lead wires

Black

White

Red

Color index of lead wires

Black

White

Red

Orange

Terminal block

Circuit of

light unit

Switch of

light unit

1 P

1 2

Yellow

Terminal block

1 P

1 2

Switch Switch of

light unit Circuit of

light unit

Field

Power supply

cord

Power supply

cord

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