Makita 9032 Manual

Models No.

Description

PRODUCT

TECHNICAL INFORMATION

CONCEPTION AND MAIN APPLICATIONS

P 1 / 8

MAKITA new power-file sander enables you to file and sand

in awkward and confined areas, replacing manual work.

Various sanding arms and sanding belt widths, 6mm (1/4'),

9mm (3/8") and 13mm (1/2'), assure a wider range of sanding

and filing applications.

9032

9mm (3/8") Belt sander H

Dimensions : mm ( " )

Width ( W )

Height ( H )

Length ( L ) 420 (16-1/2)

78 (3-1/16)

158 (6-1/4)

Continuous Rating (W)

Voltage (V)

Belt size : mm ( " )

Variable speed switch

Protection from electric shock

Max. sanding length : mm ( " )

Net weight : Kg (lbs)

Power supply cord : m (ft)

Belt speed : m / min. ( ft / min.)

Cycle (Hz) Input Output Max. Output(W)

110

120

220

230

240

50 / 60

4.8

4.4

2.4

2.3

2.2

Current (A)

Specification

Standard equipment

Optional accessories

< Note > The standard equipment for the tool shown may differ from country to country.

500 200 500

9 x 533 (3/8 x 21)

300 - 1,700 (980 - 5,600 )

110 (4-5/16)

Yes

by double insulation

1.5 (3.3)

2.5 (8.2) * 2.0 (6.6)

* 2.0 (6.6) for Australia

* Sanding belt 9 - 533 grit 80 ...................... 2 pcs.

* Dust nozzle assembly ............................... 1 pc. (only for European countries)

* 6mm (1/4") Arm assembly

* 9mm (3/8") Arm assembly

* 13mm (1/2") Arm assembly

* Sanding belt 6 (1/4") x 533 (21") grit 40,60,80,100,120,(each grit 10 pcs. per pack )

* Sanding belt 9 (3/8") x 533 (21") grit 40,60,80,100,120, (each grit 10 pcs. per pack)

* Sanding belt 13 (1/2") x 533 (21") grit 40,60,80,100,120, (each grit 10 pcs. per pack)

* Dust nozzle assembly

* Hose 28 for connecting Model 420S

* Joint 25

Repair P 2 / 8

< 1 > Lubrication

< 2 > Disassembling ball bearing at the top of arm ( Only for the arms of 9mm and 13mm width)

( Only for the arms of 9mm and 13mm width)

< 3 > Assembling ball bearing at the top of arm

Apply a little MAKITA grease N No.2 to the following portions marked with black triangle to protect parts

and machine from unusual abrasion. See Fig. 1.

Pulley cover

Bracket

The sliding

portion

Arm cover

Came lever

Arm installing

side

Ball bearing

Pin 4

Arm Ball bearing

Flat washer

Pin 4

Arm

No.1R032 Bearing Setting Plate

Put arm on No.1R032 "bearing setting plate", and keep the arm horizontal by supporting it

with No. 1R033 "bearing setting plate". And set No.1R278 "round bar for arbor" on pin 4. See Fig. 2.

Press No.1R278 "round bar for arbor" with arbor press. So, ball bearing and 2 pcs. of flat washers can be

disassembled from arm. See Fig. 2A.

No.1R033 Bearing

Setting Plate

No.1R033 Bearing

Setting Plate

1R278. Round bar

for arbor

Fig. 1

Fig. 2 Fig. 2A

Ball bearing

Flat washers

1R278. Round bar for arbor 1R278. Round bar

for arbor

Pin 4

Align the holes of flat washers with the hole of ball bearing by applying 1R278. "round bar for arbor" as illustrated

in Fig. 3.

After putting pin 4 on the aligned holes, press the 1R278. "round bar for arbor" put on pin 4, with arbor press

as illustrated in Fig. 3 A.

Fig. 3 AFig. 3

< Note > As for arm of 6mm width, ball bearing and axis are integral part of arm, which can not be removed.

No.1R032 Bearing Setting Plate

Repair P 3 / 8

Set cam lever on

on lock position.

< 4 > Disassembling arm section

< 5 > Assembling arm section

( 1 ) Set cam lever to lock position by pushing it in the direction of arrow as illustrated in Fig 4.

( 2 ) Compression spring 6 is installed in arm holder. Press the center of arm cover with your finger so that the spring

does not jump out. And unscrew pan head screw M4 x 20 and hex socket head bolt M4 x 10 as illustrated in

Fig 4 A. After taking off screws, slowly relax your grip on arm cover. Then, arm section can be disassembled

as illustrated in Fig. 4 B.

Fig. 4

Pan head

screw M4 x 20

Hex socket

head bolt M4 x 10

Fig 4 A Fig. 4 B

Arm holder.

Arm

Arm cover

Arm

Arm cover

Compression

spring 6 Arm tensioner

Arm holder.

Set cam lever on

on lock position.

( 1 ) Set cam lever to lock position by pushing it in the direction of arrow as illustrated in Fig 5.

( 2 ) Assemble arm tensioner and compression spring 6 into arm holder by pressing with arm cover as illustrated

in Fig. 5 A.

And slide arm cover with pressing compression spring 6 and arm tensioner, and then, tighten arm cover with

hex socket head bolt M4 x 10 as illustrated in Fig. 5 B.

Fig. 5

Slide arm cover to align

its punched holes with

the screw holes of arm

holder.

Hex socket

head bolt M4 x 10

Fig. 5 A Fig. 5 B

Arm cover

Comes to driving

roller side Comes to arm

assembling side

Pay attention to the direction of assembling arm cover

with referring to the following illustration.

Repair P 4 / 8

( 3 ) After assembling arm , tighten arm cover with pan head screw M4 x 20 as illustrated in Fig. 5 C.

Fig. 5 C

Pan head screw

M4 x 20

< 6 > Disassembling driving roller and armature

( 1 ) Take off carbon brushes. And disassemble lever 40, hex bolt M5 x 13, flat washer 5 and ring 9 after taking off

stop ring E-8. So pulley cover and arm section can be separated from motor unit. See Fig 6.

( 2 ) Take off bracket together with armature, by unscrewing tapping screws 4 x 25 as illustrated in Fig. 6 A.

( 3 ) Separate driving roller from armature shaft by unscrewing

truss head screw M5 x 12 clockwise with an impact driver.

See Fig. 6B.

Stop ring E-8

Lever 40

Hex bolt M5 x 13

Flat washer 5

Ring 9

Pulley cover

Carbon brushes

Fig 6

Fig 6 A

Fig 6 B

Bracket

Armature

Tapping screws 4 x 25

Motor housing

No. 1R038

Armature Vise

Holder Set

(aluminum)

Truss head

screw M5 x 12

Driving roller

P 5 / 8

No. 1R045

Gear Extractor (large)

No. 1R269

Gear Extractor

( 4 ) Separate armature from bracket with No.1R045 "large gear extractor"

See Fig. 6 C.

The screw hole of armature shaft is too big

for accepting the center bit of bearing extractor.

So, screw truss head screw M5 x 12

into armature shaft, for the fitting of

center bit on armature shaft.

The both ball bearings of armature can be removed with

No.1R269 "gear extractor".

Ball bearing 608DDW

Ball bearing 627DDW

Fig. 6 C

< 7 > Assembling driving roller and armature

( 1 ) Assemble ball bearing 608DDW to the armature shaft of fan side, and assemble insulation washer and ball

bearing 627DDW to the armature shaft of commutator side by pressing with arbor press. as illustrated in Fig. 7.

( 2 ) Assemble the above armature to bracket by pressing with arbor press. And fasten driving roller with truss head

screw M5 x 12. Turn truss head screw M5 x 12 anti-clockwise.

Bearing setting plate

Ball bearing 608DDW Ball bearing 627DDW

Insulation washer

Fig. 7

Fig. 7 A Fig. 7 B

Bracket

No. 1R038

Armature Vise

Holder Set

(aluminum)

Truss head

screw M5 x 12

Driving roller

Bracket

Fan Commutator

Repair P 6 / 8

< 8 > Disassembling switch, controller and power supply cord

< 9 > Adjusting lever 40

The pivoting area of lever 40 has to be adjusted as illustrated in Fig. 9.

( 3 ) Assemble the bracket to which armature has been assembled, to motor housing as illustrated in Fig. 7 C.

Bracket

Armature

Tapping screws 4 x 25

Motor housing

Fig. 7 C

Tapping screws M4 x 18

( 1 ) Take off tapping screws 4 x 18, and inserting -screwdriver, separate handle cover from motor housing.

So, switch, controller, choke coil and power supply cord can be disassembled.

See Fig. 8 and 8 A.

- Screwdriver

Controller Switch

Power supply

cord

Fig. 8 Fig. 8 A

Lever 40

Fig. 9

Circuit diagram P 7 / 8

For low voltage

For high voltage (with choke coil)

Controller

Switch

Field

Color index of lead wires

Black

White

Orange Noise

suppressor

Power supply cord

Controller

Switch

Field

Noise

suppressor

Power supply cord

Choke coil

Field

In case of without choke coil,

connect orange lead wire

directly to brush holder

Wiring diagram P 8 / 8

Controller

Pass the lead wires of power supply cords and the same ones of controller, through

the space of another side of control dial as illustrated below.

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