Makita TW0200 Manual

Continuous Rating (W)

Voltage (V) Cycle (Hz) Input Output Max. Output(W)

110

120

220

230

240

Models No.

Description

PRODUCT

Current (A)

TECHNICAL INFORMATION

CONCEPT AND MAIN APPLICATIONS

Specification

Standard equipment

Optional accessories

< Note > The standard equipment for the tool shown may differ from country to country.

P 1 / 11

Dimensions : mm ( " )

Width ( W )

Height ( H )

Length ( L )

50 / 60

251 (9-7/8)

72 (2-13/16)

220 (8-5/8)

The advanced version of the existing model 6904VH has been

released with the following features.

* Aluminum hammer case with high durability

* Compact body size ; 251mm (9-7/8")

* Ergonomical palm fitting soft grip

TW0200

Impact Wrench

380

160

300

3.6

3.3

1.8

1.7

200 (150)

2.5 (8.2)

2.0 (6.6) for Australia

2.1 (4.6)

12.7 (1/2)

0 - 2,200

Max. fastening torque : N.m (ft.lbs)

Net weight: kg (lbs)

No load speed (min-1=rpm)

Impact per minute (min-1=ipm)

Square drive : mm ( " )

Capacities

Power supply cord : m ( ft )

High Tensile bolt

Standard bolt M10 - M16 (3/8" - 5/8" )

M10 - M12 (3/8" - 1/2" )

* Socket 17-38

* Socket 17-52

* Socket 19-38

* Socket 19-52

* Socket 19-78

* Socket 21-38

* Socket 21-52

* Socket 21-78

* Socket 21-150

* Socket 22-38

* Socket 22-52

* Socket 23-38

* Socket 23-52

* Socket 24-45

* Socket 24-52

* Socket 26-50

* Socket 26-78

* Extension bar

* Universal joint

* Bit adaptor

* Socket 17-38 .................................... 1 pc.

* Socket 19-52 .................................... 1 pc.

* Socket 21-38 .................................... 1 pc.

* Plastic carrying case ........................ 1 pc.

Repair P 2 / 11

< 1 > Lubrication

Apply MAKITA grease N. No.1 to the following portions marked with black triangle to protect

parts and product from unusual abrasion.

14 17

Hammer

Compression

spring 32

Cup

washer 19

Position No. Descriptions

Hammer case

Flat washer 32

Anvil

Internal gear 71

17 Spindle

31 pcs. of

Steel balls 3.5

2 pcs. of

Steel balls 6.4

Cylindric portion where

7 anvil reciprocates.

Amount : g (oz)The portion to be lubricated

Approx. 0.1 (0.01)

Approx. 0.5 (0.02)

in total

Approx. 2.0 (0.07)

in total

* The hole portion where 17 spindle

contacts.

* The portion where hammer

contacts.

* The groove portion where 13 steel

balls 6.4 move.

* The hole portion where armature

gear is inserted.

2 cps. of Spur

gears 32

* The side where 9 steel balls 3.5

contact.

Teeth portion

Repair P 3 / 11

< 2 > Removing armature

< 3 > Disassembling mechanical section

( 1 ) After removing brush holder cap and carbon brushes, remove bumper with a slotted head screwdriver. See Fig. 1.

( 2 ) Unscrew 4 pcs. of hex socket head bolts M5x50 together with urethane rings and cup washers each 4 pcs.

Then, hammer case section can be removed from motor housing together with armature. See Fig. 2.

( 3 ) Do not separate internal gear cover from hammer case, because the grease leaks out, or inner parts can fall off

the hammer case. Then, holding hammer case together with internal gear cover, pull off the armature

as illustrated in Fig. 3.

Fig. 1 Fig. 2

Fig. 3

Fig. 4

Bumper Carbon brush

Brush holder cap

Carbon brush

Brush holder cap Hammer case

Internal gear cover

Armature

Hammer case

section

Cup washers 5

Urethane rings 5

Hex socket head bolts M5x50 5

Motor housing

Internal gear cover

Hammer case

Armature

( 1 ) Separate internal gear cover from hammer case. Take off the following parts from hammer case. See Fig. 4.

* Internal gear 71

* O ring 58

* Flat washer 19

* Anvil

* Hammer section

Flat washer 19

Anvil

Hammer section

Internal gear 71

O ring 58 Internal gear cover

Anvil

Hammer case O ring 12

Remove O ring 12 from internal gear case.

<Note >

* Flat washer 19 can remain in hammer case.

* Inner parts can be removed from hammer case

by hand. However, if it is difficult to remove by

hand, strike anvil with plastic hammer. See Fig. 4A. Fig. 4A

Repair P 4 / 11

< 4 > Assembling mechanical section

< 5 > Disassembling hammer section

Fig. 5

Fig. 6

Fig. 7

Fig. 8

1. Mount O ring 58 to internal gear cover. Aligning the tabs of internal gear with the accepting holes of

internal gear cover, mount internal gear 71 to internal gear cover. See Fig. 5.

Before assembling, apply MAKITA grease N. No.1 with referring to "< 1 > Lubrication" at page 2.

2. Mount hammer section with engaging spur gears 32 with internal gear 71. see Fig. 6.

1. Remove flat washer 18 and 2 pcs. of pin 6 from spindle. Then, 2 pcs. of spur gear 32 can be removed. See Fig. 8.

3. Mount flat washer 19 and anvil to hammer case. And mount hammer section, internal gear 71 and internal

gear cover to hammer case. Mount O ring 12 to internal gear cover. See Fig. 7.

Internal gear 71

Align these Tabs with the

accepting holes of internal

gear cover.

Internal gear cover

O ring 58

Internal gear cover

Hammer section

Spur gears 32 Internal gear 71

Internal gear 71

Flat washer 19 : This part can remain

in hammer case, when

disassembling the mechanical

section.

Hammer case

Anvil

O ring 12

Spur gear 32

Spindle

Hammer

Flat washer 18

Pin 6 Pin 6

Repair P 5 / 11

Fig. 9

Fig. 10

Fig. 11

Fig. 11A

2. Pull hammer toward spur 32 side with "No.1R045 Gear extractor", and in order to take out steel ball 6.4

align the top of cam groove of spindle with the opening portion of hammer. See Fig. 9.

3. Loosen the handle of "No.1R045 Gear extractor" slowly until the spindle is free from the compression spring 32.

See Fig. 10. Then, the hammer section can be disassembled as illustrated in Fig. 11.And then, 31 pcs.of steel ball 3.5

and flat washer 21 can be removed from hammer as illustrated in Fig. 11A.

The top of cam groove

and

The opening portion of hammer

Steel ball 6.4

No.1R045

Gear extractor

Spindle

Hammer

Cup washer 19

Compression

spring 32

31 pcs. of steel ball 3.5

and flat washer 21 remain

in hammer in this stage.

31 pcs. of steel

balls 5.5

Flat washer 21

Fig. F

< Note >

Do not hold the hammer section as illustrated in Fig. F.

Because, steel balls 3.5 fall off the hammer, when separating spindle

from hammer.

Repair P 6 /11

< 6 > Assembling hammer section

Fig. 13

Fig. 12

Fig. 14 Fig. 15

Spindle

Cup washer 19

Compression

spring 32

Hammer

Steel ball 6.4

No.1R045

Gear extractor

Flat washer 32

31 pcs. of

steel balls 3.5

1. Put 31 pcs. of steel ball 3.5 and flat washer 32 into hammer. See Fig. 12

After mounting compression spring 32, cup washer 19 and spindle to hammer, press the hammer toward the spur

gear installing side with "No.1R045 gear extractor" . See Fig. 13.

2. Align the top of cam groove of spindle with the opening portion of hammer. And then, mount 2 pcs. of

steel ball 6.4 to spindle. See Fig. 14. Mount spur gears 32, pins 6 and flat washer 18 to spindle. See Fig. 15.

3. Mount the assembled hammer section to the machine with referring to "< 4 > Assembling mechanical

section" at page 4.

Spur gear 32

Spindle

Hammer

Flat washer 18

Pin 6 Pin 6

The top of cam groove

and

The opening portion of hammer

Repair P 7 / 11

< 7 > Removing baffle plate

1. Slide baffle plate to the overhang portion of handle cover. And remove it by pulling in the direction of

black arrow.

< 8 > Removing handle cover and F/R change lever

Fig. 17

Fig. 18

Fig. 16

Baffle plate

Handle cover

Baffle plate

Handle cover

F/R Change lever

Overhang portion

of handle cover

1. After removing hook, unscrew 3 pcs. of tapping screw 4x18, and disengage switch from F/R change lever.

See Fig. 17.

2. Push F/R change lever in the direction of the arrow 1. Pull the lever in the direction of 2, and then, pull out in the

direction of 3. So, F/R change lever can be removed from handle cover. See Fig. 18.

Tapping screws

4x18

Hook

F/R change lever

Handle cover

Switch

Repair P 8 /11

Fig. 19

< 9 > Mounting handle cover and F/R change lever

Fig. 21

Handle cover

F/R Change lever

Tapping screws

4x18

Hook

1. Push F/R change lever in the direction of the arrow 1. Push the lever in the direction of 2, and then, push in the

direction of 3. So, F/R change lever can be mounted to handle cover. See Fig. 19.

2. Engaging the tab of switch with the groove

of F/R change lever, mount switch to

handle cover. See Fig. 20.

3. Mount handle cover to motor housing and fasten it with 3 pcs. of tapping screw 4x18. Mount hook.

See Fig. 21.

< Note >

Face the marking about material

to the mechanical section side

( up side) as per the illustration,

so the groove for engaging with switch

faces automatically to switch, and

possible to mount F/R change lever

to handle cover and engage it with

switch.

The groove for engaging with switch is carved

another side of this portion

Marking about material

Tab of switch

Fig. 20

F/R Change lever

Circuit diagram without Line Coil P 9 / 11

Color index of lead wires

Black

White

Red

Orange

Blue

Brown

See-through

Purple

C1 C2

Field

Switch

Noise

Suppressor

Power Supply

Cord

Connect this grounding

terminal with field core.

The following illustration of

field shows the view from

armature fan side.

Choke coils

clamped on field

< Note >

* Choke coils are not used for all countries.

* Noise suppressor is not used for all countries.

* Noise suppressor of two lead wire type is used for some countries in stead of

three lead wire type.

Right

viewing from

armature fan side

Left

viewing from

armature fan side

Left

(viewing from

armature fan side)

Right

(viewing from

armature fan side)

The following illustration of

field shows the view from

armature fan side.

Left

(viewing from

armature fan side)

Right

(viewing from

armature fan side)

Circuit diagram with Line Coil P 10 /11

Color index of lead wires

Black

White

Red

Orange

Blue

Brown

See-through

Purple

C1 C2

Field

Switch

Insulated

Terminals

Noise

Suppressor

Power Supply

Cord

Connect this grounding

terminal with field core. 4

Choke coils

clamped on field

Right

viewing from

armature fan side

Left

viewing from

armature fan side

Line

Coil

White lead wires can be used for

connecting insulated terminals

to line coil.

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