Makita 9562 Manual

Continuous Rating (W)

Model No.

9562

9565

9562C/CV

Cycle (Hz) Input Output

800 480 1,000

900 540

Max. Output(W)

Models No.

Description

PRODUCT

TECHNICAL INFORMATION

CONCEPTION AND MAIN APPLICATIONS

Specification

Standard equipment

Optional accessories

< Note > The standard equipment for the tool shown may differ from country to country.

P 1 / 10

9562, 9565, 9562C, 9562CV,9565C, 9565CV

Angle grinder 125mm (5")

New series of 125mm (5") angle grinders are equipped with

"Super Joint System-SJS" for protection of user and machine

from the shock by accidental spindle lock.

9562C and 9565C are equipped with electronic feature for

constant speed, current limiting and soft start, beside

"Super Joint System-SJS".

9562CV and 9565CV are equipped with electronic

speed control, in addition to the features of 9562C and 9565C.

9565C/CV

Current (A)

110V 120V 220V 230V 240V

7.0 3.8 3.7 3.5

8.6 7.9 4.3 4.1 3.9

9.6 5.3 5.0 4.8

12.0 6.7 6.4 6.1

50 / 60 1,300

1,400 840

1,100 660 1,600 (120V)

50 / 60

1,800 (220 - 240V)

2,000 (120V)

2,400 (220 - 240V)

9565 9565CV

9565C

9562

Yes

9562CV

9562C

Model No.

Specifications

Wheel size : mm ( " )

Diameter

Thickness

Hole diameter

No load speed

: (min -1= rpm)

North America

Other countries

Electronic

Current limiter

Speed control dial

Soft starter

Constant speed

Cord length : m ( ft )

Net weight :Kg (lbs )

125 ( 5 )

22.23 ( 7/8 )

6 ( 1/4 )

10,500

11,000

2,800 -10,500

2,800 -11,000

10,500

11,000

2,800 -10,500

2,800 -11,000

"Super joint system-S J S"

Yes

No No

No No Yes

Yes

2.5 (8.2)

1.7 (3.7) 1.8 (4.0)

* Grip 36 complete ............................ 1 pc.

* Lock nut wrench 20 ........................ 1 pc.

* Depressed center wheel 125-36........ 1 pc.

* Depressed center wheel 125-24, 36

* Rubber pad 115

* Lock nut 14-48

* Dust collection wheel guard

* Abrasive disc 125-24,30,50,120

* Wire cup brush set 90 mm

* Wheel cover for wire cup brush 90 mm set

* Inner flange 47 assembly

* Diamond wheel 125

Dimensions : mm ( " )

Width ( W )

Height ( H )

Length ( L )

139 (5-1/2) 139 (5-1/2)

103 (4) 103 (4)

289 (11-3/8)

Model No. 9562, C, CV 9565, C, CV

299 (11-3/4)

Features and benefits P 2 /10

stops the electric current when accidental over load on

the machine, and protects motor from burning.

And when the machine will be freed from the load,

restart the motor automatically. At this time, the soft

starter functions for suppression of starting shock.

Electronic limiter for 9562C/CV, 9565C/CV Electronic controller for

9562C/CV, 9565C/CV

for keeping constant rpm.

even under loaded condition,

and for suppressing starting shock.

Tough Cord guard

excellent in flexibility

to protect power supply cord

from disconnection.

Speed control dial for

9562CV and 9565CV

for getting optimum rotating

speed to suit various work piece.

High sealed gear housing

to prevent leaking of grease

Adjustable wheel

cover's position

Wheel cover's position can be

adjusted without any tool.

High power and tough motor

9565C/CV: 1,400W

9562C/CV: 1,100W

9565 : 900W

9562 : 800W

High power from slim and compact body

thanks to new S60 type motor and electronic

control system.(only Model 9565C/CV and 9562C/CV)

Jig zag, and powdered varnish coating on

armature and field ensure effective protection

from sharp grinding dust.

"Super Join System - SJS"

Lock spring joining spiral bevel gear

and armature shaft provides following

benefits.

* Smooth and comfortable grinding work.

* Suppression of shock by accidental

wheel lock during work.

* Prevention of damage on gear coming

from accidental wheel lock.

Protection from dust

Dust proof bearing Labyrinth structure Dust proof washer

Fan side of armature

Commutator side of armature

Wheel side of spindle X

: The spindle portion is protected from not only dust but also intruding water firmly.

Double Labyrinth

P 3 / 10

Comparison of products

Products without speed control

Manufacturer MAKITA

Model No.

Motor size

Auto break carbon brush

Soft start

Constant speed

Current limiter

Clutch

Power input (W)

Wheel diameter: mm (")

No load speed

: (min -1= rpm)

Electronic

features

Speed control dial

Net weight

: Kg (lbs)

9562 9565C A-2 A-49562C 9565

800 1,400 9001,100

11,000

*(10,500)

11,000

*(10,500)

11,000

900

125 (5)

11,000

S60-45 S60-55

No No No No

*Yes *Yes *Yes *Yes

Yes

Yes Yes Yes Yes

Yes

Yes No Yes

Yes

1.7

(3.7)

1.7

(3.7)

1.8

(4.0)

1.6

(3.5)

1.8

(4.0)

1.8

(4.0)

1.75

(3.9)

1,020 **(920) 1,400

58-42

58-56 58-56

*(10,500) : for North AmericA

**(920) : for North America

( Angle grinders 125mm )

125 (5) 125 (5) 125 (5)

A-3

Products without speed control

Manufacturer MAKITA

Model No.

Motor size

Auto break carbon brush

Soft start

Constant speed

Current limiter

Clutch

Power input (W)

Wheel diameter: mm (")

No load speed

: (min -1= rpm)

Electronic

features

Speed control dial

Net weight

: Kg (lbs)

9562 9565C B-2 C-29562C 9565

800 1,400 1,010 1,0101,100

11,000

*(10,500) 10,000

900

125 (5)

9,000

S60-45 S60-55

Yes

No No No No

*Yes *Yes *Yes *Yes

Yes

Yes Yes Yes No

Yes

Yes No No

Yes

1.7

(3.7)

1.7

(3.7)

1.8

(4.0)

1.9

(4.2)

1.9

(4.2)

1.8

(4.0)

1.6

(3.5)

2.1

(4.6)

1,000 1,400

62.5-45

55-55

125 (5) 125 (5)

C-1

10,000 10,000

C-3

62.5-58 62.5-58

Products with speed control

Manufacturer MAKITA

Model No.

Motor size

Auto break carbon brush

Soft start

Constant speed

Current limiter

Clutch

Power input (W)

Wheel diameter: mm (")

No load speed

: (min -1= rpm)

Electronic

features

Speed control dial

Net weight

: Kg (lbs)

9565CV9562CV

1,400 1,400

1,0201,100

2,800 - 11,000 2,800 - 11,000

*(2,800 - 10,500)

125 (5) 125 (5) 125 (5)

S60-45 S60-55

Yes

*Yes *Yes

Yes

1.7

(3.7) 1.6

(3.5)

1.8

(4.0)

1.8

(4.0)

1.9

(4.2)

( Angle grinders 125mm )

A-5 A-6

58-42 58-56

No No

Yes

D-1

1,400

7,000 - 10,500

Yes

*(10,500) : for North America

*(2,800 - 10,500) : for North America

*Yes : equiped with "Super joint system-SJS"

Repair P 4 / 10

Tapping screw 4x18

Rear cover

Motor housing

Carbon brush

Armature

assembly

Gear housing

cover

Gear housing

Tapping screw 4x28

<1> Replacing spiral bevel gear 11

Spiral bevel gear 11

(1) Remove tapping screw 4x18 and detach rear cover from motor housing.

And remove carbon brush as illustrated in Fig. 1.

(2) Remove tapping screw 4x28 and detach gear housing from motor housing.

And remove armature with gear housing cover as illustrated in Fig. 1.

Fig. 1

Fig. 2

Fig. 3

(3) Detach hex nut M6 and flat washer 6 from armature as illustrated in Fig.2.

(4) Remove spiral bevel gear 11 with bearing extractor No.1R269. And remove lock spring 12 by turning it

anti-clockwise. When removing, grip lock spring 12 with gloved hand for anti-skid.

Hex nut M6 Flat washer 6

Spiral bevel gear 11

Lock spring 12

Armature

assembly

< Note > Replace lock spring 12 together, when replacing spiral bevel gear 11.

(5) When assembling spiral bevel gear 11 to armature, take the reverse step.

Carbon brush

P 5 / 10

Attaching carbon brush

Connect the receptacle of carbon brush with the terminal of brush holder

by pushing in the direction of the arrow, as illustrated in Fig. 4.

Terminal of

brush holder

Receptacle of carbon brush Carbon brush

Brush holder

Push the receptacle of carbon brush until it stops as illustrated in Fig. 4A.

Incompletely attached receptacle

of carbon brush

Completely attached receptacle

of carbon brush

Repair

Fig. 4

Fig. 4A

Fig. 4B

Circuit diagram P 6 /10

Controller

Speed

Control

Dial

Field

Brush holder

( controller side )

Brush holder

( switch block side )

SB1

SB2

SB3

Switch block

Power supply

cord

SB4

White or blue

White

Black

Model 9562C,CV / Model 9565C,CV

< Note >

The numbers, SB1, SB2, SB3 and SB4 are indicated on the switch block.

with electronic features

Model 9562C and 9565C : without speed control dial

Model 9562CV and 9565CV : with speed control dial

Model 9562 / Model 9565

Field

Brush holder

( controller side )

Brush holder

( switch block side )

SB1

SB2

SB3

Switch block

Power supply

cord

SB4

White

Black

without electronic features

< Note >

The numbers, SB1, SB2, SB3 and SB4 are indicated on the switch block.

Black

Fig. 5

Fig. 6

Circuit diagram P 7 / 10

Field

Brush holder

( controller side )

Brush holder

( switch block side )

SB1

SB2

SB3

Switch block

Power supply

cord

SB4 White

White

Black

EMC. unit

White

Model 9562 / Model 9565

without electronic features

with EMC unit

Fix lead wires of controller

with lead holder.

Put their slack part in the place

as illustrated in Fig.8.

Do not loosen the lead

wires of filed in motor

housing.

Put the loosened ones in the

place as illustrated

in Fig.8.

Put lead wires of power

supply cord by strain relief

as illustrated in Fig. 8.

Model 9562C,CV / Model 9565C,CV

with electronic features

Wiring diagram P 8 / 10

Put the lead wires of controller in the lead holder

so that they are not slacken.

Be careful not to loosen the lead wires of field in motor housing.

Put the loosened lead wires in the above place.

Model 9562C,CV / Model 9565C,CV

with electronic features

Model 9562C and 9565C : without speed control dial

Model 9562CV and 9565CV : with speed control dial

Speed

Control

Dial

Fig. 7

Fig. 8

Wiring diagram P 9 / 10

Do not loosen the lead

wires of filed in motor

housing.

Put the loosened ones in the

place as illustrated

in Fig.10.

Put lead wires of power

supply cord by strain relief

as illustrated in Fig. 10.

Model 9562 / Model 9565

without electronic features

Model 9562 / Model 9565

without electronic features

Be careful not to loosen the lead wire of field in

motor housing.

Switch lever

Fig. 9

Fig. 10

Wiring diagram P 10 / 10

Fix lead wires of EMC unit

with lead holder.

Put their slack part in the place

as illustrated in Fig.12.

Do not loosen the lead

wires of filed in motor

housing.

Put the loosened ones in the

place as illustrated

in Fig.12.

Put lead wires of power

supply cord by strain relief

as illustrated in Fig. 14.

Model 9562 / Model 9565

without electronic features

with EMC unit

Fix the lead wires of EMC unit in the lead holder

so that they are not slacken.

Assemble the terminal

as illustrated below.

Be careful not to loosen the lead wires of field in motor housing.

Put the loosened lead wires in the above place.

Fig. 11

Fig. 12

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