Makita DP2010 Manual

PRODUCT

CONCEPT AND MAIN APPLICATIONS

Specification

Standard equipment

Optional accessories

Note: The standard equipment for the tool shown above may vary by country.

Model No.

Description

DP2010, DP2011

High Speed Drills 6.5mm (1/4")

Models DP2010 and DP2011 have been developed as successor

models of 6.5mm (1/4”) high speed drills 6501 and 6501X.

Their main features are:

•Compact yet high power 370W motor

•Ergonomically designed handle with elastomer for added

extra maneuverability

DP2010 has a keyed chuck.

DP2011 has a keyless chuck.

Drill bits for Steel

Drill bits for Wood

Type 43 Drill stand

Depth gauge set

Chuck key S10 (for DP2010 only)

Key holder 9 (for DP2010 only)

110

120

230

240

3.5 50/60

50/60

3.2

1.7

370

---

370

200

300

220 50/601.8 370 200 300

300

Continuous Rating (W)

Voltage (V) Cycle (Hz) Input Output Max. Output (W)Current (A)

Dimensions: mm ( " )

Width (W)

Height (H)

Length (L) 222 (8-3/4)

DP2011

209 (8-1/4)

DP2010

175 (6-7/8)

64 (2-1/2)

Chuck capacity: mm (")

Chuck type

Reverse switch

Capacities: mm (") Steel

Wood

Protection against electric shock

Power supply cord: m (ft)

Weight according to

EPTA-Procedure 01/2003: kg (lbs)

Model No. DP2011

Keyless

Variable speed control by dial

0 - 4,200

DP2010

Keyed

0.8 - 6.5 (1/32 - 1/4)0.5 - 6.5 (1/50 - 1/4)

6.5 (1/4)

15 (9/16)

Yes

Double insulation

1.1 (2.4)1.0 (2.2)

2.0 (6.6)

Yes

Depth gauge ..................................................... 1 (for some countries only)

Chuck key S10 ................................................. 1 (for DP2010 only)

Key holder 9 ..................................................... 1 (for DP2010 only)

No load speed: min.ˉ¹=rpm

Specification

The above image

is Model DP2010.

TECHNICAL INFORMATION

P 1/ 9

P 2 / 9

Repair

[1] NECESSARY REPAIRING TOOLS

CAUTION: Repair the machine in accordance with “Instruction manual” or “Safety instructions”.

Code No. Description Use for

pressing Helical gear 34

[2] LUBRICATION

Apply Makita grease N. No.2 to the following portions designated with the black triangle to protect

parts and product from unusual abrasion.

Fig. 1

Item No. Description Amount

1.5 g

Portion to lubricate

Bearing setting pipe 23-15.21R029

1R033 Bearing setting plate 10.2 supporting Spindle when assembling Helical gear 34 to Spindle

1R139

1R219

1R220

1R222

1R231

1R269

1R291

Drill chuck extractor locking Spindle when removing / mounting Drill chuck

Torque wrench shaft 7-23N·m removing / mounting Drill chuck

Ratchet head 9.5 (for 1R219) attachment for 1R219 when removing / mounting Drill chuck

attachment for 1R220 when removing / mounting Drill chuck

attachment for 1R222 when removing / mounting Drill chuck

Socket Adapter (for 1R219)

1/4” Hex. shank bit for M8 attachment for Bit adapter when removing / mounting Drill chuck

Bit adapter

Bearing extractor removing Ball bearings

Retaining ring S and R pliers removing / mounting Retaining S-10

Housing set

Helical gear 34

Gear room where Helical gear 34 rotates and engages with Armature’s gear

P 3 / 9

ASSEMBLING

Assemble Drill chuck by reversing the disassembly procedure. (Refer to Fig. 2.)

Note: Set the fastening torque of 1R219 to 9.8 N·m to 14.7 N·m (100 Kgf·cm to 150 Kgf·cm) and turn 1R219 clockwise.

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -1. Drill Chuck

DISASSEMBLING

Bit adapter

Wrench 10

Vise

1R222

1R231

Drill chuck

1. Fix Wrench 10 to Vise.

(1) Remove Drill chuck as drawn in Fig. 2.

4. Turn 1R219 counterclockwise to remove

Drill chuck.

2. Insert 1R231 into Drill chuck and set Drill chuck

to Wrench 10.

Fig. 2

1R220

1R219

1R231

3. Attach 1R220, 1R222 and Bit adapter as follows:

(1) Attach 1R222 to 1R220.

(2) Attach 1R220 to 1R219.

(3) Attach Bit adapter to 1R222.

P 4 / 9

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -2. Spindle section

DISASSEMBLING

Housing set (R)

Housing set (L)

(1) Remove Drill chuck as drawn in Fig. 2.

(2) Separate Housing set (R) from Housing set (L) and take out Spindle section as drawn in Fig. 3.

(3) Spindle section can be disassembled as drawn in Fig. 4.

1. Loosen seven 4x18 Tapping screws to

remove Housing set (R).

1. Remove Ball bearing 696ZZ

with 1R269.

3. Remove Retaining ring S-10 with 1R291.

4. Remove Ball bearing 6900LLB from Spindle

with 1R269.

2. Fix Helical gear 34 to 1R139 and press Helical gear 34 with

Arbor press to remove Spindle.

Fig. 3

Fig. 4

Spindle section

2. Remove Spindle section.

Spindle section

Helical gear 34 Spindle

Ball bearing

696ZZ

Ball bearing

6900LLB

Ball bearing

696ZZ

1R269

1R139

Arbor press

Helical gear 34

Spindle

Retaining ring S-10

1R291 Ball bearing 6900LLB

P 5 / 9

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -2. Spindle section (cont.)

[3] -3. Armature

ASSEMBLING

Fig. 5

Fig. 6

(1) Assemble Ball bearing 6900LLB to Spindle and secure the bearing with Retaining ring S-10.

Refer to the drawings on the bottom of Fig. 4.

(2) Assemble Helical gear 34 as drawn in Fig. 5.

(3) Assemble the above Spindle section to Housing set (L). (Refer to Fig. 3.)

1. Insert Spindle into 1R033. 2. Put 1R029 on Helical gear 34 and press-fit

them to set Helical gear 34 to Spindle.

Spindle

Helical gear 34

Spindle

1R029 Ball bearing 696ZZ

1R033

(1) Separate Housing set (R) from Housing set (L) by loosening seven 4x18 Tapping screws as drawn in Fig. 3.

(2) Disassemble Armature from Housing set (L). (Refer to Fig. 6.)

Brush holders

Armature

Field

Housing set (L)

1. Separate Brush holders from Armature’s

commutator and take out Armature

together with Field.

2. Separate Armature from Field.

Arbor press

3. Press-fit Ball bearing 696ZZ.

DISASSEMBLING

P 6 / 9

Repair

[3] DISASSEMBLY/ASSEMBLY

[3] -3. Armature (cont.)

DISASSEMBLING

ASSEMBLING

Fig. 7

When assembling Ball bearings to Armature, pay attention to the following.

Ball bearing 607ZZ with Metal seals should be mounted on Commutator end.

Ball bearing 607DDW with Rubber seals should be mounted on Drive end (Fan side).

(3) Remove Ball bearings as drawn in Fig. 7.

Water pump

pliers

Claws of 1R269

Ball bearing 607DDW

with Rubber seals

Ball bearing 607ZZ

with Metal seals

1R269

1. Use Water pump pliers to secure the claws of 1R269 firmly so that 1R269 cannot be opened.

And remove Ball bearing 607DDW with 1R269.

2. Remove Ball bearing 607ZZ with 1R269.

P 7 / 9

Circuit diagram

Fig. D-1

White

Color index of lead wires' sheath

Black

Red

Orange

Purple

Viewed from

Housing set (R) side

Viewed from

Housing set (L) side

Reverse

Switch

section

Reverse

Switch

section

Noise

suppressor

Main

Switch

Main

Switch

C1 C2

Brush holder

Field

(viewed from

Commutator side)

Brush holder

Choke coils are not used

in some countries.

Noise suppressor is not used in

some countries.

This Lead wire is blue in some countries

instead of white.

This Lead wire is brown in some countries

instead of black.

Choke coil

P 8 / 9

Wiring diagram

Wiring to Brush holder

Wiring of Field Lead Wires

Fig. D-3

Rib A

Rib B

( Under Brush holder of Switch side)

Lead wire

holder

Rib F

Field lead wires should be tightened

between Field, Ribs A and B.

Route five Field lead wires

(purple, white, red, 2 blacks)

between Ribs A and B.

Put Choke coil with Lead wire (orange) between

Rib F and Lead wire holder. (when using Choke coil)

Holder sleeve

Flag connector

Housing set (L)

Flag connector

Holder sleeve

Fix Coke coil’s lead wire (orange)

in Lead wire holder.

Drill chuck

Fig. D-2

Set Brush holder in the upper rear side

with Holder sleeve facing to rear side.

Set Brush holder in switch side with

Holder sleeve facing to Drill side.

When connecting Flag connector to

Holder sleeve, route Lead wire

in the Housing set (L) side.

When connecting Flag connector to

Holder sleeve, route Lead wire

in the Housing set (L) side.

P 9 / 9

Wiring diagram

Fig. D-4

Route Choke coil lead wire (orange)

between Rib F and the inner wall in

Switch side. (when using Choke coil)

Rib F

Rib H

Rib G

Boss

Sheath of Power

supply cord

Do not put any Lead

wires on Rib G.

Do not put any Lead

wires on Rib H.

Fix Choke coil’s lead wires (purple)

in Lead wire holder.

Rib E

line (Z)

Noise suppressor

Do not put any Lead

wires on this Boss.

Choke coil with

Lead wire (orange)

Choke coil with

Lead wire (purple)

Route Choke coil’s lead wires (purple)

between Rib E and the inner wall.

Wiring in Housing set (L)

Put Noise suppressor under Lead wires of Power supply

cord as shown on the left. (when using Noise suppressor)

The end of Sheath should not be crossed

over the line (Z) toward Switch.

Route Field lead wires

(black) through Lead

wire holders without

crossing each other.

Put Choke coil with Lead

wire (purple) in the position

shown on the left.

(when using Choke coil)

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