Major MJ-C10 Manual de usuario

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 

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Model No. MJ-C10

Two Post Lift，

Manual Release

Distributed by

Please read this entire manual carefully and completely before installation or operation of

the lift.

DATE

/202

Installation, Operation

and Parts Manual

Installation, Operation and Parts Manual

MJ-C10

IMPORTANTNOTES  

Beforestartup,connectingandoperatingMAJORproducts,itisabsolutelyessentialthattheoperatinginstructions/owner’smanualand,in

particularthesafetyinstructionsarestudiedcarefully.BydoingsoyoucaneliminateanyuncertaintiesinhandlingMAJORproductsand

thusassociatedsafetyrisksupfront;somethingwhichisintheinterestofyouownsafetyandwillultimatelyhelpavoiddamagetothe

device,WhenanMAJORproductishandedovertoanotherperson,notonlytheoperatinginstructionsbutalsothesafetyinstructionsand

informationonitsdesignatedusemustbehandedovertotheperson. 

Byusingtheproductyouagreethefollowingconditions: 

Copyright

TheenclosedinstructionsarethepropertyofMAJORoritssupplier,andareprotectedagainstduplicationandreproductionbycopyright

laws,internationalagreements,andotherdomesticlegislation.Thereproductionordisclosureofinstructionsoranextractthereofis

prohibitedandoffendersareliabletoprosecution;MAJORreservestherightorinitiatescriminalproceedingsandassertsclaimsfor

damagesintheeventofinfringements. 

Warranty

Theuseofnon‐approvedhardwarewillresultinamodificationofourproductsandthustotheexclusionofanyliabilityorwarranty,evenif

suchhardwarehasbeenremovedagainintheinterim. 

Itisnotpermissibletomakeanychangestoourproductsandthesearenotonlytobeusedtogetherwithgenuineaccessoriesandgenuine

replacementparts.Otherwiseanywarrantyclaimswillbeinvalid. 

Liability 

TheliabilityofMAJORislimittotheamountthatthecustomerhasactuallypaidforthisproduct.Thisexclusionofliabilitydoesnotapplyto

damagescausedthroughwillfulmisconductorgrossnegligenceonthepartofMAJOR. 

Allinformationinthismanualisbelievedtobecorrectattimeofpublication.

MAJORreservestherighttoamendandaltertechnicaldataandcompositionwithoutpriornotice. 

Pleaseconfirmattimeofordering.

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Installation, Operation and Parts Manual

MJ-C10

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IMPORTANTNOTES....................................................................................................................................2

SAFETYNOTES............................................................................................................................................4

1.1Operationofliftingplatforms........................................................................................................................4

1.2Checkingoftheliftingplatforms....................................................................................................................4

1.3Importantsafetynotices................................................................................................................................5

1.4Warninglabels...............................................................................................................................................6

1.5Potentialsafetyrisks......................................................................................................................................7

1.6Noiselevel......................................................................................................................................................7

PACKING,STORAGEANDTRANSPORTATION..............................................................................................8

2.1Theliftwasdismantledintothefollowing3partsfortransportation...........................................................8

2.2Storage...........................................................................................................................................................8

2.3Openingthepacks..........................................................................................................................................8

PRODUCTSDESCRIPTIONS..........................................................................................................................9

3.1Generaldescriptions.......................................................................................................................................9

3.2Constructionofthelift...................................................................................................................................9

3.3Technicaldata..............................................................................................................................................10

3.4Dimensions...................................................................................................................................................11

3.5Safetydevicesdescriptions...........................................................................................................................12

INSTALLATIONINSTRUCTIONS..................................................................................................................13

4.1Preparationsbeforeinstallation..................................................................................................................13

4.2Installationattentions..................................................................................................................................13

4.3Generalinstallationsteps.............................................................................................................................14

4.4Itemstobecheckedafterinstallation..........................................................................................................16

OPERATIONINSTRUCTIONS......................................................................................................................24

5.1Precautions...................................................................................................................................................24

5.2Operationinstructions.................................................................................................................................24

TROUBLESHOOTING................................................................................................................................26

INSPECTIONANDMAINTENANCE.............................................................................................................27

Annex1,Floorplan............................................................................................................................................29

Annex2,Electricalschemesandpartslist.........................................................................................................30

Annex3,Hydraulicschemesandpartslist.........................................................................................................30

Annex4,Mechanicalexplodeddrawingsandpartslist.....................................................................................36

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Installation, Operation and Parts Manual

MJ-C10

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SAFETYNOTES 

1.1Operationofliftingplatforms 

Thisliftisspeciallydesignedforliftingmotorvehicles.Usersarenotallowedtouseitforanyotherpurposes.Theapplicablenational

regulations,lawsanddirectivesmustbeobserved. 

Onlyusersaged18orabovewhohavebeeninstructedonhowtooperatetheliftingplatformandhaveproventheirabilitytodosotothe

owneraretobeentrustedwithunsupervisedoperationofliftingplatforms.Thetaskofoperatingtheliftingplatformsmustbegrantedin

writing. 

Beforeloadingavehicleontothelift,usersshouldstudytheoriginaloperationinstructionsandfamiliarizethemselveswiththeoperating

proceduresinseveraltrialruns. 

Liftvehiclewithintheratedload.Don’tattempttoraisevehicleswithexcessiveweight.

1.2Checkingoftheliftingplatforms 

Checksaretobebasedonthefollowingdirectivesandregulations:

 Basicprinciplesfortestingliftingplatforms

 Thebasichealthandsafetyrequirement

 Theapplicableaccidentpreventionregulations 

Thechecksaretobeorganizedbytheuseroftheliftingplatform.Theuserisresponsibleforappointinganexpertorqualifiedpersonto

performchecking.Itmustbeensurethatthepersonchosensatisfiestherequirements.

Theuserbearsspecialresponsibilityifemployeesofthecompanyareappointedasexpertsorqualifiedpersons.

1.2.1Scopeofchecking 

Regularcheckingessentiallyinvolvesperformingavisualinspectionandafunctionaltest.Thisincludescheckingtheconditionofthe

componentsandequipment,checkingthatthesafetysystemsarecompleteandfunctioningproperlyandthattheinspectionlogbookis

completelyfilledin.Thescopeofexceptionalcheckingdependsonthenatureandextentofanystructuralmodificationorrepairwork. 

1.2.2Regularchecking 

Afterinitialcommissioning,liftingplatformsaretobecheckedbyaqualifiedpersonatintervalsofnotlongerthanoneyear. 

Aqualifiedpersonissomebodywiththetrainingandexperiencerequiredtopossesssufficientknowledgeofliftingplatformsandwhois

sufficientlyfamiliarwiththepertinentnationalregulations,accidentpreventionregulationsandgenerallyacknowledgedrulesof

engineeringtobeabletoassessthesafeoperatingconditionofliftingplatforms. 

1.2.3Exceptionalchecking 

Liftingplatformswithaliftheightofmorethan2metersandliftingplatformsintendedforusewithpeoplestandingundertheloadbearing

elementsoftheloadaretobecheckedbyanexpertpriororreusefollowingstructuralmodificationsandmajorrepairstoloadbearing

components. 

Installation, Operation and Parts Manual

MJ-C10

Anexpertissomebodywiththetrainingandexperiencerequiredtopossessspecialistknowledgeofliftingplatformsandwhoissufficiently

familiarwiththepertinentnationalworksafetyregulations,accidentpreventionregulationsandgenerallyacknowledgedrulesof

engineeringtobeabletocheckandgiveanexpertoptiononliftingplatforms. 

1.3Importantsafetynotices 

1.3.1Recommendforindooruseonly.DOnotexposethelifttorain,snoworexcessivemoisture. 

1.3.2Onlyusethisliftonasurfacethatisstableandcapableofsustainingtheload.Donotinstalltheliftonanyasphaltsurface. 

1.3.3Readandunderstandallsafetywarningsbeforeoperatingthelift.

1.3.4Donotleavethecontrolswhiletheliftisstillinmotion.

1.3.5Keephandsandfeetawayfromanymovingparts.Keepfeetclearoftheliftwhenlowering. 

1.3.6Onlytheseproperlytrainedpersonnelcanoperatethelift. 

1.3.7Donotwearunfitclothessuchaslargeclotheswithflounces,tires,etc.,whichcouldbecaughtbymovingpartsofthelift.

1.3.8Topreventevitableincidents,surroundingareasoftheliftmustbetidyandwithnothingunconcerned. 

1.3.9Theliftissimplydesignedtolifttheentirebodyofvehicles,withitsmaximumweightwithintheliftingcapacity.

1.3.10Alwaysinsurethesafetylocksareengagedbeforeanyattempttoworknearorunderthevehicle.Neverremovesafetyrelated

componentsfromthelift.Donotuseifsafetyrelatedcomponentsaredamagedormissing.

1.3.11Donotrockthevehiclewhileontheliftorremoveanyheavycomponentfromvehiclethatmaycauseexcessiveweightshift.

1.3.12Checkatanytimethepartsofthelifttoensuretheagilityofmovingpartsandtheperformanceofsynchronization.Ensureregular

maintenanceandifanythingabnormaloccurs,stopusingtheliftimmediatelyandcontactourdealersforhelp.

1.3.13Lowerthelifttoitslowestpositionanddoremembertocutoffthepowersourcewhenservicefinishes.

1.3.14Donotmodifyanypartsoftheliftwithoutmanufacturer’sadvice.

1.3.15Iftheliftisgoingtobeleftunusedforalongtime,usersarerequiredto:

a.Disconnectthepower;

b.Emptytheoiltank; 

c.Lubricatethemovingpartswithhydraulicoil. 

WARNING：Thewarnings,cautionsandinstructionsdiscussedinthisinstructionmanualcannotcoverallpossibleconditionsand

situationsthatmayoccur.Itmustbeunderstoodbytheoperatorthatcommonsenseandcautionarefactorswhichcannotbebuiltinto

thisproduct,butmustbesuppliedbytheoperator.

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Installation, Operation and Parts Manual

MJ-C10

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1.4Warninglabels 

Allsafetywarninglabelsareclearlydepictedonthelifttoensurethattheoperatorisawareofandavoidthedangersofusingtheliftinan

incorrectmanner.Thelabelsmustbekeptcleanandtheyhavetobereplacedifdetachedordamaged.Pleasereadcarefullythemeaning

ofeachlabelandmemoriesthemforfutureoperation. 

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Installation, Operation and Parts Manual

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1.5Potentialsafetyrisks

1.5.1Mainsvoltage 

Insulationdamageandotherfaultsmayresultinaccessiblecomponentsbeinglive 

Safetymeasures: 

 Onlyeverusethepowercordprovidedoratestedpowercord. 

 Replacewireswithdamagedinsulation. 

 Donotopentheoperatingunit. 

1.5.2Riskofinjury,dangerofcrushing

Intheeventofexcessivevehicleweight,incorrectmountingofthevehicleoronremovingheavyobject,thereisarisk

ofthevehiclefallingoffortippingup. 

Safetymeasures: 

 Theliftisonlyevertobeemployedfortheintendedpurpose. 

 CarefullystudyandheedalltheinformationgiveninSection1.4. 

 Observethewarningnoticesforoperation. 

1.6Noiselevel 

Noiseemittedduringoperatingtheliftshouldbelessthan70dB(A).Foryourhealthconsideration,itissuggestedtoplaceanoisedetector

inyourworkingarea. 

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Installation, Operation and Parts Manual

MJ-C10

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PACKING,STORAGEANDTRANSPORTATION

Packing,lifting,handling,transportingoperationsmustbeperformedonlybyexperiencedpersonnelwith

appropriateknowledgeoftheliftandafterreadingthismanual.

2.1Theliftwasdismantledintothefollowing2partsfortransportation 

Name Packedby  Quantity

Lift–C10M Steelbrackets 1

Powerunit–C10M Carton 1

2.2Storage 

Thepacksmustbekeptinacoveredandprotected area inatemperaturerange0f‐10℃to+40℃. Theymustnotbeexposedtodirect

sunlight,rainorwater.

Stackingthepacks 

Weadviseagainststackingbecausethepacksarenotdesignedforthistypeofstorage.Thenarrowbase,heavyweightandlargesizeofthe

packsmakestackingdifficultandpotentiallydangerous. 

Ifstackingisunavoidable,useallappropriateprecautions: 

‐neverstacktomorethan2metersinheight. 

‐nevermakestacksofsinglepacks.Alwaysstackpairsofpacksinacrosspatternsothatthebaseisbiggerandtheresultingstackismore

stable.Oncethestackiscomplete,restrainitusingstraps,ropesorothersuitablemethods.

Amaximumoftwopackscanbestackedonlorries,incontainers,andinrailwaywagons,onconditionthatthepacksarestrappedtogether

andrestrainedtostopthemfalling. 

2.3Openingthepacks

Thepackscanbeliftedandtransportedonlybyusinglifttrucks.Neverattempttohoistortransporttheunitusingliftingslings. 

Installation, Operation and Parts Manual

MJ-C10

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Whentheliftisdeliveredmakesurethatithasnotbeendamagedduringtransportationandthatallthepartsspecifiedonthepackinglist

arepresent. 

Packsmustbeopenedadoptingalltheprecautionsrequiredtoavoidinjurytopersons(keepatasafedistancewhencuttingthestraps)or

damagetopartsofthemachine(becarefulthatnopartsaredroppedwhileyouareopeningthepacking).

Takespecialcarewiththehydraulicpowerunit,thecontrolpanelandthecylinder. 

PRODUCTSDESCRIPTIONS 

3.1Generaldescriptions 

Thisischassissupportingvehicleliftforroadvehicles. 

Itismainlycomposedbytwoposts,twocarriages,fourswingarmsandapowerandcontrolunit. 

Itisdrivenbyanelectro‐hydraulicsystem.Thegearpumpdelivershydraulicoiltooilcylindersandpushesupwardsitspiston.Thecylinder

pistondrivestoraisethecarriageandswingarms.Itisequippedwithmechanicalsafetylockingunitwhichensuresnorisksofslippingoffin

caseofhydraulicfailure. 

3.2Constructionofthelift 

1.Overheadcrossbeam

2.Extendingpost 

3.Mechanicalsafetylatch

4.Carriage

5.Hydraulicpowerunit

6.Liftingarm

Installation, Operation and Parts Manual

MJ-C10

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3.3Technicaldata 

Liftingcapacity 10000lbs.

Fullrise  1729mm

Minheight  85mm(lowprofilearm)

Fullrisetime(withratedload) Approx.60s

Fulldescenttime(withratedload) Approx.50s

PowerSupply  380V/400V/415V‐3ph‐50Hz/60Hz

220V/230V/240V‐1ph‐50Hz/60Hz 

Oiltankvolume 10L

7.Hydrauliccylinder  

8.Post

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