Magneti Marelli ATF EXTRA PRO Manual de usuario
USER MANUAL
Universal Automatic Machine
for the Automatic Transmission Fluid Exchange
ATF EXTRA PRO PRO
FULL AUTOMATIC
2 USER MANUAL
No part of this manual may be reproduced in any form without prior written consent by the manufacturer.
The manufacturer reserves the right to make improvements or changes in its instruments at any time and
without prior notice.
Other product names and companies mentioned in this document may be registered trademarks registered by
the respective owners.
IMPORTANT !
We recommend you thoroughly read the instructions provided in this manual before switching on
the device.
This will enable you to obtain excellent performance and reliability over time.
Store this manual close to the device for quick reference by operators!
The Manufacturer shall not be liable for failures or other consequences deriving from incorrect
procedures on the part of the User.
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Dear Customer,
Congratulations on your purchase of an ATF EXTRA PRO PRO, a new system for washing and replacing
automatic transmission fluid.
The safety instructions provided below are guidelines to help you use the System under conditions of
maximum safety.
Every device that uses chemical substances is potentially dangerous if the user is not familiar with the
operating instructions or if the instructions are not accurate.
This manual is to be considered an integral part of the instrument as it contains general instructions for
correct use of the device.
We therefore invite you to carefully read through the instructions before switching on the device, to
adequately train operators and to store the manual for future reference. These good practices shall ensure that
you obtain from the instrument top performance and reliability over time.
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INDEX
1
SAFETY RULES PAG. 5
1.1
OF ATF EXTRA PRO PAG. 5
1.2
OF THE USER PAG. 6
1.3
DISPOSAL PAG. 7
2
MAIN FEATURES PAG. 7
3
DESCRIPTION PAG. 8
3.1
ATF EXTRA PRO PARTS PAG. 9
4
DELIVERY TRANSPORT AND START UP PAG. 10
4.1
DELIVERY AND INSTALLATION PAG. 10
4.2
TRANSPORT PAG. 10
5
USE PREPARATION PAG. 11
5.1
PREPARING THE ATF EXTRA PRO PAG. 11
5.2
PREPARING THE VEHICLE PAG. 12
5.3
CONNECTION TO THE TRANSMISSION PAG. 13
6
USE PAG. 14
6.1
AUTOMATIC CYCLE PAG. 14
6.2
MANUAL FUNCTION PAG. 16
7
SERVICE PAG. 20
8
PRINTER PAG. 22
9
ATF EXTRA PRO MAINTENANCE PAG. 23
9.1
OIL FILTERS MAINTENANCE PAG. 23
9.2
PRINTER PAPER REPLACEMENT PAG. 24
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1. SAFETY RULES
1.1 Of ATF EXTRA PRO PRO
Carefully read this manual before using the unit.
Forbid the use of this device to any non-allowed persons.
Do not remove or make illegible tags or danger, obligatory or forbidden signals.
Do not connect the unit to voltage or frequency other than those indicated on the plate.
Use the device only in dry places, sufficiently light and well aired.
Do not expose the device to warm sources.
Do not bump the device.
During transport or handling, ensure that there are no other objects on the instrument to prevent them from
falling.
Do not move the device pulling it with the cables connected.
Do not to cling to the cap, of the auxiliary tank, during handling of the device.
Do not wet the device and protect it from any direct contact with the rain.
Do not clean the device with products that may make damages on the plastic box or LCD.
Only qualified staff must do maintenance.
It is avoid the opening of the device by not authorized personals.
Do not repair blown or defective fuses but replace them with fuses having equivalent characteristics.
WARNING
If used correctly and in accordance with the instructions provided by the manufacturer. this
instrument present no hazard for operators.
The manufacturer shall not be liable for failures and other consequences deriving from
incorrect operations on the part of operators.
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1.2 Of the user
Carefully read this manual before using the unit.
Keep protective wearing and behave properly.
Always wear glasses protection when working on the piping system of the vehicle’s transmission, to protect
your eyes from violent jets of hot liquid. Do not use common glasses, but only security glasses.
Observe the safety zone during the lifting of the vehicle. Is not admitted the presence of unauthorised
persons in the proximity of the operational area when lifting or when the vehicle has already raised.
Always clean up the floor, in the event of a spill of fluid, because it can cause falls.
Use only the supply cables supplied and ensure that the insulation is in good condition.
Do not touch the high-tension cables present into the engine compartment when this is operating.
Stop the vehicle using the parking brake, (if the vehicle is equipped with), insert running idle, (or in case of
automatic gear, parking position), and lock the wheels.
Inside the exhaust gas of the vehicles, both diesel and gasoline are present many poisonous substances
dangerous for the health. It is necessary to assure a good ventilation of the room and anyway into closed
rooms it is obligatory the use of a suction system.
Pay attention to the moving devices on the vehicle. Particularly the electric fans may start even when the
vehicle is switched off.
Use proper protections in case the noise emissions are more than the prescription of the law.
Do not smoke, and do not use free flames or sparks sources near to the vehicle.
Protect the face, arms and legs to avoid contact with hot surfaces of the vehicle.
Be careful when you are operating near to the converter.
Do not unscrew the radiator cap while the engine is running or still warm.
Do not let tools near the battery to avoid accidental contacts.
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Always obtain the MDS of materials used and follow what it being reported on that.
1.3 Disposal
Separate electrical, electronic, plastic and ferrous parts before demolishing the instrument.
Dispose of the material in recycling bins as required by local regulations in force.
2. MAIN FEATURES
Power Supply:
12 Vdc (Vehicle battery).
Display:
Back lighted LCD,4 lines x 20 characters, alphanumeric
Printer:
Thermal, 24 columns.
Hardware:
Electronic control board and control microcontroller
Pump:
Maximum Flow = 5,5 litres/min;
Minimum Flow = 4,5 litres/min;
Maximum Pressure =9 bar
Dimensions:
W = 660 mm, H = 1175 mm, D = 510 mm
Weight:
~55 Kg
Operating temperature:
+ 5 ° C ÷+ 40°C
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3. DESCRIPTION
Automobile manufacturers continue to offer a vast range of vehicles with automatic transmission. For car
dealers and specialised transmission technicians it has become necessary to have a reliable instrument to
enable easy, automatic replacement of automatic transmission fluid (ATF EXTRA PRO).
With the help of our ATF EXTRA PRO, a single operator is needed to intervene on any of the vehicles with
automatic transmission on the market.
The machine features an exclusive electronic control system that lets you replace ATF EXTRA PRO fluid
without having to open the completely empty gearbox, regardless of the difference in temperature (and
therefore volume) between the fresh fluid (colder) and the used fluid (warmer).
In addition to controlling the operation of the pump of the ATF EXTRA PRO, the machine’s software
monitors the fluid replacement operation, checks whether the quantity contained in the fresh fluid tank is
sufficient and whether the recovery tank can receive the used liquid.
The machine is equipped with an easy-to-remove EXHAUSTED fluid tank and an accessory case
containing connectors and hoses.
9 USER MANUAL
3.1 ATF EXTRA PRO parts fig. 2.2
1) Printer 8) Rear wheel
2) Control panel 9) Battery power cables
3) Connection hose 10) Hoses handle
4) Connection hose 11) Additive tank
5) Used fluid tank compartment 12) Front handle
6) New fluid tank compartment AB Function led
7) Front wheel CDEF
Key pad
A. GREEN “ON PROCESS” light: normally off; it flashes during cycle performance. - It remains on
at end of cycle.
B. RED “WARNING” light: Normally off. It starts flashing in case of alarms due to: - insufficient new
fluid – insufficient volume for receiving used fluid in the used fluid tank – absence of required
additive in auxiliary tank. Failures or defects.
C. STOP/ESC button: cancels selection or enables option between two possible operations; enables
return to READY
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D. Button: decreases selected value (100 ml steps), or enables downward movement of the
selection cursor appearing on the display
E. Button: increases selected value (100 ml steps), or enables upward movement of the
selection cursor appearing on the display.
F. OK button: confirms selection and/or starts the operation.
4. DELIVERY, TRANSPORT AND ASSEMBLY
4.1 Delivery and assembly
The operator must:
•unload the machine in conformity with the provisions of current workplace safety
regulations;
•remove packaging material and dispose of it properly.
Check integrity of components and devices. If needed contact our local authorized dealer
immediately.
4.2 Transport
During transport the following rules must be observed strictly:
apply current workplace safety regulations (especially with respect to overall weight which is approximately
75 kg);
remove any accessory device or other parts that may obstruct movement;
if lifting the unit manually, take a firm hold of the system;
staff not involved in the handling of the unit must stay clear of the area.
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