Maco HS Salamander evolution Drive 82 Manual de usuario
MACO
RAIL-SYSTEMS
PVC
LIFT&SLIDE HARDWARE
ASSEMBLY INSTRUCTIONS
HS Salamander evolution Drive 82
Exclusively for certied specialists!
TECHNOLOGY IN MOTION
maco.eu
2
Table of contents
Important Information 4 - 11
Key and Abbreviations 12
Version and Application area 13
Hardware overview 14 - 15
Assembly on the frame 16 - 28
Calculation formulas 16 - 19
Threshold assembly 20 - 28
Assembly on the sash 29 - 34
Drilling and milling on the sash 29
Drilling and milling jig for HS handle 30
Milling for hook drive gear 31
Roller assembly 32
Drive gear assembly 33
Handle assembly 34
Assembly on the sash and frame 35 - 42
Gasket bridge Scheme D 35
Gasket block Scheme D 36
Locking bolts 37 - 38
Striker plate for hook drive gear 39 - 40
Locking block 41
Buer stop 42
3
Vertical cross-section 43 - 45
Sliding sash 43
Fixed sash Standard and xed sash Design 44
Scheme D, G1 45
Horizontal cross-section 46 - 48
Scheme A 46
Scheme C, G1 47
Scheme D 48
4
Important Information
General Information
The current version of our General Terms & Conditions can be found on the MACO website
(www.maco.eu/en-INT/Terms-and-conditions). Retain these assembly instructions for later use and
maintenance.
Failure to comply with these assembly instructions releases MACO from any liability. Please note your
obligation to inform your customer regarding the operation and maintenance of the system as well as all
safety related information.
MACO as a customer-oriented and service-oriented company oers you the "Operating and
Maintenance Instructions for SKB Standard, Self-locking, Positive Control and PAS END USER"
(Order number 757956) and "Maintenance and setting instructions for SKB Standard, Self-locking,
Positive Control and PAS SPECIALIST" (Order number 757961) for passing on to end customers.
You can nd the documents in the download area on www.maco.eu.
Please hand over the user manual to the end user and ensure they are briefed.
Target Group
This documentation is intended exclusively for specialist companies and certied specialists.
The work-steps described herein may only be carried out by certied specialists.
Certication
The MACO hardware mentioned in the assembly instructions are tested and regularly monitored in
standardised tests in accordance with EN 13126. The achieved Class H3 standard does not refer to your
individual element system. Due to a wide range of inuencing factors, individual element systems may
experience minor deviations from standardised testing, such as:
› the inuence of processing tolerances
› the eect of assembly tolerances aer installation of the element in the building envelope
› the use of accessories (e.g. weather seals, seal rails, handles, etc.)
› the use of attachments (e.g. Aluminium shells, sun protection on the sash, insect protection)
› environmental inuences (e.g. humidity, sunlight, high or low temperatures, temperature uctuations, etc.)
› room-side inuences (moisture, aggressive cleaning agents, etc.)
5
It is important to follow these instructions to ensure people’s safety!
When reading this document and the safety instructions, please note the following signs and colours:
This indication indicates a situation that may arise if the instructions are
not followed and which can lead to fatal injuries.
This indication indicates a situation that may arise if the instructions are
not followed and which can lead to fatal and/or serious injuries.
This indicates a situation that may arise if the instructions are not
followed and which can lead to minor injuries.
Please pay attention to the VHBE guideline (hardware for windows and balcony doors) of the
Gütegemeinscha Schlösser und Beschläge e.V. (quality assurance association for locks and
hardware). This guideline describes all safety-relevant topics for end users for window and balcony
door hardware.
Important Information
General Safety Information
This note indicates important additional information that is relevant to
the error-free assembly / function of the product.
DANGER!
WARNING!
ATTENTION!
6
Important Information
General Safety Information
In order to ensure the long-term functionality and thus the operating safety of windows and balcony doors
over their expected service life, the fastening of safety-relevant hardware parts is of particular importance.
MACO indicates explicitly that large sash weights are moved and accelerated during opening and closing.
This applies particularly to sliding elements. It is at the discretion and the responsibility of the respective
manufacturer (window builder), installers and dealers of windows and balcony doors, in particular of li&slide
doors, to oer corresponding movement restrictors or similar.
Incorrect assembly can lead to serious injuries. The installation must be carried out by personnel who have
been instructed according to the state of the art and recognised rules of technology.
Due to overuse or improper operation of the slide and tilt hardware, the sash may jump out of its guide rails,
fall out and thereby cause serious injuries.
Due to the high weight of the element, always pay attention to the correct securing of the element during
manufacture, transport and assembly on the construction site.
If under special circumstances (use in schools, kindergartens, etc.), it is to be expected that the sliding element
could be overstressed, this must be prevented by appropriate measures such as moving the stop buers to
reduce the opening width.
Improper handling may lead to crushing. Ensure users are aware of the risk in case of improper handling.
This applies particularly to customers with small children.
Injuries may occur in the event of improper handling, in particular if persons or parts of the body are between
the frame and the sash when closing or between the sash and the reveal or adjacent components.
WARNING!
ATTENTION!
7
These instructions describe all assembly steps required to set up standard version hardware. The hardware
must be greased/oiled before commissioning (see operating and maintenance instructions).
The slid and tilt hardware (SKB) are only intended for use in stationary buildings. They are used for horizontally
opening and closing windows and balcony doors. The slide and tilt elements must be installed perpendicular
and never in an inclined position.
Handle position middle (1/2 SRH). With a handle position below 1/2 SRH, operational comfort may be aected.
Important Information
Note:
8
Important Information
Intended use
The areas of application mentioned on page 13 apply to the MACO SKB hardware. Screw-in torque settings are
binding and must be followed.
Mount all hardware parts professionally as described in this manual and observe all safety instructions.
To fasten the hardware, use the specied screw sizes! These must reach into the steel reinforcement when
using PVC proles.
Be sure to follow the prole manufacturer's processing policy.
The hardware may not be used for timber with aggressive content / surface treatments.
The hardware parts described in these assembly instructions are made of colourless passivated steel and
sealed in accordance with DIN EN 12329. They must not be used in environments with aggressive, corrosive air
content. If you are not sure, please ask your MACO contact person for advice.
The hardware manufacturer shall not be liable for any malfunctions or damage to the hardware or to the
windows or balcony doors equipped with them, if they are subject to use of third-party hardware, inadequate
tendering, failure to comply with the installation rules or application diagrams.
The fabricator is responsible for compliance with the functional dimensions specied in these assembly
instructions as well as for awless hardware assembly and secure fastening of all components.
In order not to aect the lightness of the hardware, turn the screws straight (unless otherwise indicated) and
do not over-tighten!
Fix the screws of the supporting components (e.g. rollers, roller rail and guide rail) in the reinforcement prole.
With the spacer-block setting, observe the technical guideline No. 3 of the glazier trade "Blocking of glazing
units".
Keep the roller track and all latches free from deposits and dirt to avoid damage to the hardware and ensure
optimal functionality. In particular, protect the hardware from cement or plaster residues.
Do not make any constructive changes to the hardware parts.
Always close and lock the window and balcony door sash when windy or dray. For the purposes of this
denition, wind and draught are present if the window or window door sashes located in one of the opening
positions are caused to move by air pressure or air suction of their own accord and uncontrollably open or
close.
9
The resistance to wind loads in the closed and locked state depends on the respective construction of the
windows and balcony doors. If wind loads in accordance with DIN EN 12210 (in particular test pressure p3) are
to be expected, suitable hardware are to be selected and agreed on separately in conjunction with the
respective window construction and the frame material.
The dened maximum sash weights for the individual hardware designs must not be exceeded.
The component with the lowest permissible load capacity determines the maximum sash weight. Application
diagrams and component mappings must be observed.
The hardware and the rebate spaces must be suciently ventilated, especially during the construction phase,
so that they are not exposed to direct moisture or condensation.
The hardware are to be kept free of deposits and contamination by building materials (construction dust,
gypsum plaster, cement etc.), therefore windows must be covered accordingly.
The hardware must only be cleaned or polished with mild, pH-neutral detergents in diluted form.
Attach the operating label in a clearly visible manner to the built-in li and slide sash. The operating label is
located in the basic box or in the "corner deection" package.
10
Important Information
Improper use
The respective hardware system may only be assembled with hardware components from the MACO slide
hardware range. In the event of improper installation of the hardware and/or the use of non-original or
non-factory approved system accessories, no liability will be accepted.
Do not use vinegar-based or acid-curing sealants, as these can lead to corrosion of the hardware parts. Further
information on MACO surfaces can be found on our website www.maco.eu or in brochure Order No. 49510 (in
the download area).
The li and slide elements may only be surface treated before the hardware is installed. Any subsequent
surface treatment may restrict the functionality of the hardware. In this case, no warranty claims against the
hardware manufacturer shall be accepted.
Protect the hardware from damage by angular or sharp tools.
If you are not sure, please ask your MACO contact person for advice.
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