LW Compressors LW 170 E Nautic / AL Manual de usuario

C H A P T E R O V E R V I E W

Operating Instructions

..............................................................................................................

Spare Parts Lists

..........................................................................................................................

Options

(if equipped)

................................................................................................................

Attac ment

....................................................................................................................................

Manufacturer in terms of 97/23/EC

The full name and address of the manufacturer is:

Lenhardt & Wagner GmbH

An der Tuchbleiche 39

686 3 Hüttenfeld / Germany

Phone: +49 (0) 6 56 - 85 88 0 - 0

Fax: +49 (0) 6 56 - 85 88 0 - 14

E-Mail: service@lw-compressors.com

Internet: www.lw-compressors.com

Version: 11/1 -E

S E R V I C E I N F O R M A T I O N / W A R R A N T Y

Compressor information

Type designation

Serial number

Date of construction

Purc ase information

Purchase date

First commissioned on

Warranty period

Dealer's stamp

Warranty

L&W will uphold warranty claims made during a period of 1 months from the invoice date.

If the compressor was purchased from an official L&W dealer, the date on the dealer's invoice is

valid. Warranty claims can only be made on presentation of the original invoice.

Should verifiably defective parts have been delivered, we will decide to either replace the parts or

repair them. The resulting transport and assembly costs will be invoiced.

No reduction of the purchase price or changes to the contract can be made. The parts for which a

claim is being made should be kept safe by the purchaser and, when requested, sent to us at their

cost. Replaced parts become the property of L&W. If maintenance work is carried out without our

knowledge or permission by the purchaser or a third party, we are absolved from any liability for

warranty claims. As a matter of principle, warranty claims can only be made by the initial purchaser.

Version: 17101 -001E

Page A - 1

LW 170 E / LW 170 D Nautic

Version: 15.10.2019

Operating Instructions

Breathing Air Compressor

LW 170 E Nautic / AL

LW 170 D Nautic / AL

Page A - 2

LW 170 E / LW 170 D Nautic

Version: 15.10.2019

General Information an Technical Data

Genera Information / Description of Warning Symbo s .................................................................... 4

Drive motors ...................................................................................................................................... 5

Scope of De ivery LW 170 E Nautic / AL ............................................................................................. 6

Scope of De ivery LW 170 D Nautic / AL ............................................................................................. 7

Technische Daten ............................................................................................................................... 8

Unit Assemb y LW 170 E Nautic / AL .................................................................................................. 9

Phase Se ector Switch ...................................................................................................................... 10

Unit Assemb y LW 170 D Nautic / AL ............................................................................................... 11

F ow chart ....................................................................................................................................... 12

Safety Precautions

Intended Use / Operators ................................................................................................................ 14

Safety instructions on the unit ........................................................................................................ 15

Genera Safety Precautions ............................................................................................................. 16

Unit customised safety notices ....................................................................................................... 17

Maintenance instructions ............................................................................................................... 18

Transportation instructions / Safety regu ations .............................................................................. 19

Installation

Insta ation LW 170 E Nautic / AL ..................................................................................................... 21

Insta ation LW 170 D Nautic / AL .................................................................................................... 22

Dimensions LW 170 E Nautic / AL .................................................................................................... 23

Dimensions LW 170 D Nautic / AL .................................................................................................... 24

Minimum distances ......................................................................................................................... 25

Venti ation LW 170 E Nautic / AL ..................................................................................................... 26

E ectrica Insta ation LW 170 E Nautic / AL ............................................................................... 27 - 28

Operation

Important operation instructions ..................................................................................................... 30

First commissioning LW 170 E Nautic / AL ................................................................................ 31 - 32

First commissioning LW 170 D Nautic / AL ....................................................................................... 33

Dai y commissioning ........................................................................................................................ 34

Fi ing procedure .............................................................................................................................. 35

Switch off the compressor ............................................................................................................... 36

Reme ying faults

.............................................................................................................. 38 - 41

T A B L E O F C O N T E N T S

Page A - 3

LW 170 E / LW 170 D Nautic

Version: 15.10.2019

T A B L E O F C O N T E N T S

Maintenance an Service

Service, Repair and Maintenance ..................................................................................................... 43

Maintenance Lists / Maintenance Interva s ................................................................................ 44 - 47

Service Kits ...................................................................................................................................... 48

Check V-be t tension / Tension V-be t / Settings ............................................................................... 49

Compressor ubrication / Check oi eve ........................................................................................... 50

Oi change ....................................................................................................................................... 51

Manua condensation dump system ................................................................................................ 52

Oi / water separators 2nd stage - maintenance ............................................................................... 53

Fi ter housing / Fi ter cartridge ......................................................................................................... 54

Fi ter cartridge change ..................................................................................................................... 55

Fi ter housing - maintenance ........................................................................................................... 56

In et Fi ter ........................................................................................................................................ 57

Check or change fi ter in et .............................................................................................................. 58

Va ve heads and va ves .................................................................................................................... 59

Fan protection cover dismant ing / Mounting the fan protection cover ........................................... 60

Rep ace in et and out et va ve 1st stage .................................................................................... 61 - 62

Rep ace in et and out et va ves 2nd .................................................................................................. 63

Rep ace in et and out et va ves 3rd .................................................................................................. 64

Safety va ves ............................................................................................................................. 65 - 66

Pressure maintaining / non return va ve ........................................................................................... 67

Adjust pressure maintaining va ve ................................................................................................... 68

Lever fi ing va ve ...................................................................................................................... 69 - 80

O-rings - fi ing va ve and fi ing hose ............................................................................................... 81

Motor change .................................................................................................................................. 82

Pressure gas vesse test .................................................................................................................... 83

Maintenance records ................................................................................................................ 84 - 89

Storage

Conservation / storage of the compressor ....................................................................................... 90

De-conservation, commissioning ..................................................................................................... 91

Transportation instructions / Disposa / E ectric and e ectronic components .................................... 92

Page A - 4

LW 170 E / LW 170 D Nautic

Version: 15.10.2019

Warning

Indicates a potentia y hazardous situation which, if not avoided, cou d resu t in physica

injury or damage to the product or environment.

Caution

Indicates an imminent y hazardous situation which, if not avoided, cou d resu t in serious

injury, physica injury or death.

General Information

We strong y recommend reading this manua thorough y prior to operation and fo ow a the safety

precautions precise y. Damage resu ting from any deviation from these instructions is exc uded from

warranty and iabi ity for this product. Carry out other commissioning steps on y if you have fu y

understood the fo owing contents.

Before commissioning and using the unit, carry out a the essentia pre iminary work and measures

concerning ega regu ations and safety. These are described on the fo owing pages of this operati-

on manua .

G E N E R A L I N F O R M A T I O N

Note

Indicates additiona information on how to use the unit.

Description of marks an warning signs

The fo owing warning signs are used in this document to identify the corresponding warning notes

which require particu ar attention by the user. The warning signs are defined as fo ows:

Page A - 5

LW 170 E / LW 170 D Nautic

Version: 15.10.2019

Drive motors

LW 170 D Nautic / AL

Air coo ed diese engine (4,8 kW), separate stain ess

stee fue tank, pu start and 12V e ectric start

LW 170 E Nautic / AL

4,0 kW E-motor / 400V / 3 phase / 50 Hz (or 60 Hz),

fu y wired with cab e and 16A CEE p ug.

D E S C R I P T I O N

Page A - 6

LW 170 E / LW 170 D Nautic

Version: 15.10.2019

Scope of Delivery LW 170 E Nautic / AL

The user-friend y LW 170 E Nautic with e ectric drive is idea for mobi e app ications or occasiona

fi ing operations. It comes wired with power cab e, p ug and phase se ector.

Versions

Filling pressure versions:

• PN 225 bar

• PN 330 bar

• PN 225 / 330 bar

Specifications

Options

• Additiona fi ing hose c/w fi ing va ve

• Automatic stop at fina pressure

• Automatic condensate drain

• Automatic start system

• Switch over device for 200 or 300 bar

• Motor protection switch

• Specia vo tages / frequencies on request

• Additiona HP-Out et

• A uminium Frame

• E ectro Motor (Standard: 400V,3 phase,50Hz)

• Power cab e with p ug and phase se ector

• Start/Stop Switch

• Operating hour counter

• Stee frame

• Manua condensate drain

• Pressure maintaining and non return va ve

• 2x Fi ing hose c/w fi ing va ve and pressure

gauge

• Intermediate coo ers

• Stain ess stee pipes

• Oi - / Water separators after 2nd and 3rd

stage

• Safety va ves after each stage

• Fi ing pressure to your choice

(200 or 300 bar)

• Connections to your choice

(DIN 200 bar or 300 bar, CGA 200 bar or

300 bar and INT)

• Breathing air purification in accordance with

EN 12021

D E S C R I P T I O N

Page A - 7

LW 170 E / LW 170 D Nautic

Version: 15.10.2019

Scope of Delivery LW 170 D Nautic / AL

The user-friend y compressor with diese engine in a compact frame is a popu ar a ternative for

expeditions and safaris. The LW 170 D Nautic is portab e and therefore idea for mobi e app ications

or occasiona fi ing operations.

Versions

Filling pressure versions:

• PN 225 bar

• PN 330 bar

• PN 225 / 330 bar

Specifications

Options

• Additiona fi ing hose c/w fi ing va ve

• Additiona HP-Out et

• Automatic condensate drain

• Automatic stop at fina pressure

• Switch over device for 200 or 300 bar

• Motor protection switch

• A uminium Frame

• Air coo ed diese engine (4,8 kW) with

separate stain ess stee fue tank. Pu start

and 12V e ectro start

• Stee frame

• Manua condensate drain

• Operating hour counter

• Pressure maintaining and non return va ve

• 1x Fi ing hose c/w fi ing va ve and pressure

gauge

• Intermediate coo ers

• Stain ess stee pipes

• Oi - / Water separators after 2nd and 3rd

stage

• Safety va ves after each stage

• Fi ing pressure to your choice

(200 or 300 bar)

• Connections to your choice

(DIN 200 bar or 300 bar, CGA 200 bar or

300 bar and INT)

• Breathing air purification in accordance with

EN 12021

D E S C R I P T I O N

Page A - 8

LW 170 E / LW 170 D Nautic

Version: 15.10.2019

Technical Data

LW 170 E Nautic LW 170 D Nautic

Capacity [ /min]: 170 170

Max. Operating Pressure [bar]: 330 330

RPM [min

-1

]: 1530 1530

Number of Pressure Stages: 3 3

Cy inder Bore 1st Stage [mm]: Ø 72 Ø 72

Cy inder Bore 2nd Stage [mm]: Ø 28 Ø 28

Cy inder Bore 3rd Stage [mm]: Ø 14 Ø 14

Medium: Industria Air / Breathing Air

Intake Pressure: atmosphaeric

Oi Capacity [ ]: 0.8 0.8

Intake Temperature [°C]: 0 < +45 0 < +45

Ambient Temperature [°C]: +5 < +45 +5 < +45

Coo ing Air Vo ume [m³/h]: > 1200 > 1650

Vo tage:

400V / 3 phase / 50 Hz

Protection C ass Drive Motor: IP 54 -

Drive Power [kW]: 4,0 4,8

RPM Motor [min

-1

]: 2,890 2,890

Start: Start / Stop switch E ectric +Hand start

Noise eve [dB(A)]: 85 92

Dimensions W x D x H [mm]: 1030 x 500 x 730 1030 x 500 x 730

Weight [kg]: approx 135 approx 150

Content Vo ume Fi ter housing [ ]: 0.5 0.5

Technical Data

D E S C R I P T I O N

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