Lukas SHR 20 Manual de usuario
(Translation of the original instruction manual)
Hose reels
Instruction manual for rescue equipment
176250085 EN
replaces 10.2014
Edition 07.2017
2
1. Hazard classes 4
2. Product safety 5
3. Intended use 8
4. Description 9
4.1 General information 9
4.2 Single hose reel 9
4.3 Double hose reel 10
5. Connecting the equipment 11
5.1 On the side of the hydraulic unit 11
5.2 On the side of the equipment 11
5.3 Coupling the mono-couplings 12
6. Operation 13
6.1 Safety notes 13
6.2 Start-up 14
6.3 Parking brake 14
6.4 Unrolling 16
6.5 Coiling 16
7. Dismantling the equipment / deactivation following operation 16
7.1 Equipment 16
7.2 Hydraulic unit 16
7.3 Hoses 16
7.4 Hose reel 17
8. Maintenance and service 17
9. Repairs 18
9.1 General information 18
9.2 Preventative service 19
9.3 Repairs 20
Content Page
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Content Page
10. Troubleshooting 25
11. Technical Data 28
11.1 Generalreelidentication 28
11.2 Maximum operating pressure 28
11.3 Technical data for the hose reels 29
11.4 Hydraulicuidrecommendation 33
11.5 Operating and storage temperature range 33
12. EC Declarations of conformity 34
13. Notes 37
4
Wear helmet with face protection
Wear safety gloves
Wear safety shoes
Proper recycling
Observe principles of environmental protection
Read and observe operating instructions
We distinguish between various categories of safety notes. The table below gives you an
overview of the assignment of symbols (pictograms) and key words to the specic hazard
and possible consequences.
1. Hazard classes
Pictogram Damage /
injury to Key word Denition Consequences
human
DANGER! Immediate danger Death or major
injury
WARNING!
Potentially
dangerous
situation
Potential death or
major injury
CAUTION! Less dangerous
situation
Minor or slight
injury
device
CAUTION!
Danger of damage
to device /
environment
Damage to the
equipment,
damage to the
environment,
damage to
surrounding
materials
- REMARK
Advice for
application and
other important /
useful information
and advice
No injury /
damage to
persons /
environment /
equipment
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2. Product safety
Wear protective clothing, safety
helmet with visor, protective
gloves
Inspect the equipment before
and after use for visible defects
or damage.
The responsible department
is to be informed immediately
of any changes (including to
the operating behavior). If
necessary, the equipment is
to be deactivated immediately
and secured!
Inspect all cables, hoses and
screwed connections for leaks
and externally visible damage.
Repair them immediately!
Squirting hydraulic liquids can
result in injuries and res.
In the event of malfunctions,
immediately deactivate the
equipment and secure it. The
malfunction is to be repaired
immediately.
Do not carry out any changes
(additions or conversions)
to the equipment without
obtaining the prior approval of
LUKAS.
LUKAS products are developed and manufactured in order to guarantee the best performance
and quality when used properly.
Operator safety is the most important aspect of the product design.
Moreover, the operating instructions are intended to help the safe use of LUKAS products.
The generally applicable, legal and other binding regulations pertaining to the prevention of
accidents and protection of the environment apply and are to be implemented in addition to
the operating instructions.
The equipment may only be operated by persons with appropriate training in the safety
aspects of such equipment – otherwise, there is a danger of injury occurring.
We would like to point out to all users that they should read carefully the operating instructions
and the instructions contained therein before they use the equipment, and that they should
carefully follow such.
We further recommend that a qualied trainer train you in the use of the product.
WARNING / CAUTION!
The operating instructions for the hoses, the accessories and the connected
hydraulic equipment must also be observed!
Even if you have already received instructions on how to use the equipment, you should still
read the following safety notes through again.
WARNING / CAUTION!
Ensure that the accessories and connected equipment used are suitable for
the max. operating pressure!
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Observe all safety and danger
notes on the equipment and in
the operating instructions.
All safety and danger notes
on the device are to be kept
complete and in a legible
condition.
Any mode of operation which
impairs safety and/or stability
of the equipment is forbidden!
Comply with all specied
dates or dates specied in
the operating instructions
pertaining to regular controls /
inspections on the equipment.
Safety devices may never be
deactivated!
The maximum permitted
operating pressure noted on
the equipment may not be
exceeded.
Only original LUKAS
accessories and spare parts
may be used for repairs.
Please ensure that, when
working with this equipment
or during transportation of
such, you don’t get stuck in the
looped hoses and trip.
When working close to live
components and cables,
suitable measures must be
taken to avoid current transfers
or high-voltage transfers to the
equipment.
The formation of electrostatic
charging with the potential
consequence of spark
formation associated with
handling this equipment is to
be avoided.
The equipment is lled with a
hydraulic uid. These hydraulic
uids can be dangerous to
health if swallowed or their
vapors inhaled. Direct contact
with the skin is to be avoided
for the same reason. Please
also note that hydraulic uids
can have a negative eect on
biological systems.
When working with or storing
the equipment, ensure that
the function and the safety
of the equipment are not
impaired by the eects of stark
external temperatures or that
the equipment is damaged in
any way. Please note that the
equipment can also heat up
over a long period of use.
Ensure adequate lighting when
you are working.
Before transporting the
equipment, always ensure that
the accessories are positioned
such that they cannot cause an
accident.
Always keep these operating
instructions within reach where
the equipment is used.
Ensure the proper disposal of
all removed parts, left-over oil,
left-over hydraulic uid and
packaging materials.
7
The generally applicable, legal and other binding national and international regulations
pertaining to the prevention of accidents and protection of the environment apply and are to
be implemented in addition to the operating instructions.
WARNING / CAUTION!
The equipment is to be used exclusively for the purpose stated in the operating
instructions (see chapter “Proper Use”). Any other or further use is not considered
proper use. The manufacturer / supplier is not liable for any damages resulting from
improper use. The user bears sole responsibility for such.
Observance of the operating instructions and compliance with the inspection and maintenance
conditions are part of the proper use.
Never work when you are overtired or intoxicated!
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3. Intended use
Spare parts and accessories for the rescue tool can be ordered from your authorized
LUKAS-dealer!
The LUKAS hose reels are used for mounting extension hose pairs between the hydraulic
supply and the working equipment. The extension hose pairs are connected to the hose reel
and coiled onto the drum.
The use of a LUKAS hose reel with extension hose pairs enables a greater distance
between the hydraulic supply and the equipment. This allows the hydraulic unit to stay on
the emergency vehicle, for example.
When working with the units described here, make sure that participating and non-participating
persons in the vicinity of the work and during the lifting procedure are not endangered by the
connected hoses and equipment.
The hose reels can also be used under water at a depth of up to 40 m (131 ft).
CAUTION!
In this case, you must strictly observe any leaks in order to avoid threats to the
environment.
CAUTION!
Because of possible loss of pressure, only extension hose lines having a
maximum length of 20 m may be connected on the equipment side and on the
device side the length may also be no more than max. 30 m!
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4. Description
4.1 General information
4.2 Single hose reel
The single hose reel comprises one carrier frame and one shaft with hose drum. One
extension hose pair can be connected to the equipment side of the reel.
Connection to the hydraulic pump or control unit is made by connecting the “short” supply
hose pair to the pump or the control unit via mono-coupling.
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Basically, a reel comprises a carrier, shaft and hose drum.
We distinguish between:
Single hose reel: - Connection of a extension hose pair
- Delivery with carrier frame
- Parking brake, x mounted, ap-in crank handle
Double hose reel: - Connection of two extension hose pairs
- Delivery with carrier frame
- Parking brake
Coiling / unrolling of all models is being carried out by a hand crank, which can either be
plugged in or is x connected with the hose drum.
Connection to the hydraulic pump or control unit is carried out by connecting the connection
hose pairs with the pump or control unit using mono-couplings.
1 Hose drum
2 Carrier
3 Extension hose pair
4 Supply hose pair
5 Mono-coupling (male)
6 Mono-coupling (female)
7 Crank
8 Reel locking
9 hose retaining strap
1
2
3
4
5
6
7
8
9
10
4.3 Double hose reel
The double hose reel comprises one carrier frame and one shaft with two hose drums. Two
extension hose pairs or extension hoses can be connected to the reel on the device side
(one extension hose per drum). Depending on the connector version, connection on the
equipment side is made by one or two short return hoses and one short extension hose
per extension hose or extension hose pair. These connecting hoses are attached to the
hydraulic pump or a control unit by means of couplings. The double hose reel also has a
parking brake for simultaneously securing both hose drums in their positions.
1 Hose drum
2 Carrier
3 Extension hose pair 1
4 Extension hose pair 2
5 Supply hose A
6 Supply hose A1
7 Return hose T
8 Return hose T1
9 Mono-coupling (female) 1
10 Mono-coupling (female) 2
11 Parking brake
12 Crank
13 Carrying
14 Mono-coupling (male) 1
15 Mono-coupling (male) 2
1
2
3
4
5
6
7
9
8
10
12
11
13
14
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Este manual sirve para los siguientes modelos
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Otros manuales de Herramientas de Lukas
