Lucent Technologies LINEAGE 2000 Lucent Manual de usuario

Product Manual

H569-416

167-790-055

Comcode 107070542

Issue 2

August 1996

Lucent Technologies

LINEAGE®2000

600-Ampere, -48-Volt

ECS Battery Plant

Notice:

Every effort was made to ensure that the information in this

document was complete and accurate at the time of printing.

However, information is subject to change.

Printed in U.S.A.

Lucent Technologies Lineage®2000 ECS Battery Plant H569-416

Issue 2 August 1996 Table of Contents 1

Table of Contents

1 Introduction

Technical Support 1 -2

USA, Canada, Puerto Rico, and the US Virgin Islands 1 -2

Central and South America 1 -3

Europe, Middle East, and Africa 1 -3

Asia Pacific Region 1 -3

Product Repair and Return 1 -3

USA, Canada, Puerto Rico, and the US Virgin Islands 1 -3

Central and South America 1 -3

Europe, Middle East, and Africa 1 -3

Asia Pacific Region 1 -3

Customer Service 1 -4

2 Product Description

Plant Specifications 2 - 1

Typical Battery Plant Description 2 - 3

Battery Plant Subsystems 2 - 3

ECS Battery Plant Physical Description 2 - 4

Introduction 2 - 4

Rectifier 2 - 5

Controller 2 - 6

Batteries 2 - 6

DC Distribution 2 - 7

Distribution Bus Bars 2 - 7

Plant Shunt 2 - 7

Low Voltage Battery Disconnect/Reconnect (LVD/R)

Feature 2 - 7

Distribution Panels/Circuit Breakers 2 - 8

3 Engineering, Planning & Ordering

General Engineering Calculations 3 - 2

Load Equipment Voltage 3 - 2

Battery Plant Voltage 3 - 3

Load Drain and Growth 3 - 4

Reserve Capacity 3 - 5

Lucent Technologies Lineage®2000 ECS Battery Plant H569-416

2 Table of Contents Issue 2 August 1996

Charge Capacity and Recharge Time 3 - 9

Battery String Voltage Drop and Balancing 3 - 10

Battery Size versus Voltage Drop 3 - 11

Calculating Voltage Drop 3 - 13

Conductor Ampacity 3 - 13

Overcurrent Protection 3 - 14

Lineage® 2000 Engineering Specifics 3 - 14

Rectifier Sizing 3 - 15

Battery Sizing 3 - 15

Initial and Supplementary Bays 3 - 16

Cable and Load Breaker Sizing 3 - 17

Low-Voltage Disconnect/Reconnect Feature 3 - 23

Controller Options 3 - 23

Alarm System Interface 3 - 24

Earthquake Bracing 3 - 24

Appearance Packages 3 - 24

Planning 3 - 26

Floor Plan Data 3 - 26

Cable Rack and Routing 3 - 27

Grounding 3 - 27

Growth 3 - 27

Ordering 3 - 27

Coding and Terminology 3 - 27

J-drawings 3 - 29

T-drawings 3 - 35

SD-drawings 3 - 36

Documentation References 3 - 37

4 Installation

General 4 - 1

Installation Tools And Test Equipment 4 - 2

Suggested Installation Sequence 4 - 2

General Information 4 - 2

Sequence of Tasks 4 - 3

Installation Procedures For Plant Growth 4 - 14

Adding a Load Circuit 4 - 15

5 Maintenance

Controls and Indicators 5 - 1

Controller and Rectifier 5 - 1

CP5 Fuse Board LEDs and Fuses 5 - 1

DC Circuit Breakers 5 - 2

Troubleshooting 5 - 2

Open Distribution Breaker 5 - 4

Lucent Technologies Lineage®2000 ECS Battery Plant H569-416

Issue 2 August 1996 Table of Contents 3

Red “LVD OPEN” LED Lit 5 - 5

Yellow “LVD FAIL” LED Lit 5 - 5

Blown Fuse on CP5 5 - 5

Repair and Replacement 5 - 5

Load Circuit Breaker Replacement 5 - 6

LVD/R Contactor Replacement 5 - 7

LVD/Fuse Board (CP5) Replacement 5 - 8

Spare Parts 5 - 9

6 Product Warranty

Lucent Technologies Lineage®2000 ECS Battery Plant H569-416

Issue 2 August 1996 List of Figures 1

List of Figures

Figure 1-1: Lineage 2000 ECS Battery Plant

(Model H569-416) 1 -4

Figure 2-1: Block Diagram of Typical Battery Plant 2 - 4

Figure 2-2: Typical ECS Battery Plant System Block

Diagram 2 - 5

Figure 2-3: ECS Distribution Bus Bars 2 - 10

Figure 2-4: Low Voltage Disconnect/Reconnect

Contactor (K1) 2 - 11

Figure 2-5: ECS DC Distribution Panel (Front View) 2 - 12

Figure 2-6: ECS DC Distribution Panel (Front Door

Removed) 2 - 13

Figure 2-7: Plug-In Circuit Breaker Mounting 2 - 14

Figure 3-1: ECS Appearance Package Option 3 - 25

Figure 3-2: Typical J-Drawing A-Sheet 3 - 34

Figure 4-1: DC Distribution Cable Layout 4 - 8

Figure 4-2: Typical Floor Mounting Detail 4 - 9

Figure 4-3: Floor Mounting Template 4 - 10

Figure 4-4: LVD/Fuse Board (CP5) Jumper Locations 4 - 11

Figure 5-1: Fuse Designation and Function for

LVD/Fuse Board (CP5) 5 - 3

Lucent Technologies Lineage®2000 ECS Battery Plant H569-416

Issue 2 August 1996 List of Tables 1

List of Tables

Table 2-A: Lineage®2000 Battery Plant Specifications

(Model H569-416) 2 - 1

Table 3-A: Initial Load Drain Information 3 - 6

Table 3-B: Anticipated Future Load Drain Information 3 - 7

Table 3-C: Reserve Capacity 3 - 8

Table 3-D: Field Wiring Specifications 3 - 18

Table 3-E: Lug And Hardware Ordering Codes 3 - 19

Table 3-F: Feeder Current Size 3 - 22

Table 3-G: Minimum Wire Gauge (Ampacity) - All

Strings 3 - 23

Table 4-A: Minimum Torque For All Electrical

Connections 4 - 4

Table 4-B: Torque and Minimum Yield Strength for

Mechanical Connections (Using Hex Head Cap Screws 4 - 5

Table 4-C: Installation Reference Documents 4 - 5

Table 5-A: Troubleshooting 5 - 4

Lucent Technologies Lineage®2000 ECS Battery Plant H569-416

Issue 2 August 1996 Introduction 1 - 1

1 Introduction

The Lineage®2000 family name of premier energy system

products is globally recognized as the right choice for the

ultimate in systems performance and reliability. Selecting this

product brings the Lucent Technologies commitment to product

and service excellence to your own telecommunications system.

This long-standing Lucent Technologies commitment has been

gained from yearsof worldwide telecommunications experience

inthedevelopment,manufacturing,engineering,installationand

servicing of leading edge energy systems, products andservices.

This document (Lucent Technologies 167-790-055) is part of a

set of product manuals which provide information on the

Lineage®2000 Evolutionary Control System (ECS) Battery

Plant and its components, such as Controller, Rectifier and

Battery manuals. Each manual contains a technical description

of the product, which is followed by detailed information on

engineering, installation, operation and maintenance. The

contents of the documentation package are identified for

ordering and reference purposes in Section 3 of this manual.

The Lineage®2000EvolutionaryControlSystem (ECS)Battery

Plant described in this manual, H569-416, is shown in Figure 1-

1. This member of the ECS family of battery plants operates

from a nominal 208/240 Vac, 50/60 Hz source. It offers a 600

ampere total plant capacity with a nominal -48 Vdc output in a

totally integrated energy system containing a controller,

rectifiers, circuit breaker distribution panels and an optional

battery disconnect/reconnect feature in one standard equipment

bay. The plant's modular front-access design facilitates

installation and growth. Growth in plant output current capacity

Lucent Technologies Lineage®2000 ECS Battery Plant H569-416

1 - 2 Introduction Issue 2 August 1996

is achieved by adding Lineage®2000 50-ampere, -48-volt

rectifiers to rectifier shelf assemblies. Growth in distribution is

achieved by adding plug-in type circuit breakers (10 through 60

amperes) to distribution panels. Adding functionality to the

basic controller is achieved through two optional circuit packs,

one to add microprocessor-based features and the second to add

a datalogger.

The ECS battery plant is compatible with all flooded and valve

regulated batteries which float within the range of 48 through

58.5 volts. In addition, the ECS plant is capable of operating in

a batteryless mode, making it suitable for those applications

where battery backup is not necessary or is achieved through the

use of an uninterruptible power supply (UPS).

Technical

Support Technical support for Lucent Technologies equipment is

available to customers around the world.

USA, Canada,

Puerto Rico, and

the US Virgin

Islands

On apost-sale basis,duringtheProductWarrantyperiod,our

Technical Supporttelephone number 1-800-CAL RTAC (1-800-

225-7822) provides coverage during normal business hours.

Product Specialists are available to answer your technical

questions and assist in troubleshooting problems. For out-of-

hours EMERGENCIES, the 800 number will put you in touch

with a Regional Technical Assistance Center Engineer via our

24 hour a day, 7 day per week Help Desk.

When Technical Support is required in the Post-Warranty

Period, the service may be billable unless you hold an extended

warranty or contractual agreement.

Note

The Lineage®2000 ECS Battery Plant H569-416 is to be

installed only in restricted access areas (dedicated equipment

rooms, equipment closets or the like) in accordance with

Articles 110-16, 110-17 and 110-18 of the National Electrical

Code or in accordance with the appropriate requirements of

the Electrical Code of the country in which the equipment is

installed.

Lucent Technologies Lineage®2000 ECS Battery Plant H569-416

Issue 2 August 1996 Introduction 1 - 3

Central and

South America If you need product technical support, contact your local Field

Support/Regional Technical Assistance Center or contact your

sales representative who will be happy to discuss your specific

needs.

Europe, Middle

East, and Africa If you need product technical support, contact your local Field

Support/Regional Technical Assistance Center or contact your

sales representative who will be happy to discuss your specific

needs.

Asia Pacific

Region If you need product technical support, contact your local Field

Support/Regional Technical Assistance Center or contact your

sales representative who will be happy to discuss your specific

needs.

Product Repair

and Return Repair and return service for Lucent Technologies equipment is

available to customers around the world.

USA, Canada,

Puerto Rico, and

the US Virgin

Islands

For information on returning of products for repair, customers

may call 1-800-255-1402 for assistance.

Central and

South America If you need to return a product for repair, your sales

representative will be happy to discuss your individual situation.

Europe, Middle

East, and Africa If you need to return a product for repair, your sales

representative will be happy to discuss your individual situation.

Asia Pacific

Region If you need to return a product for repair, your sales

representative will be happy to discuss your individual situation.

Customer

Service For customer service, any other product or service information,

or for additional copies of this manual or other Lucent

Technologies documents, call 1-800-THE-1PWR

(1-800-843-1797). Specify the select code number for manuals,

Lucent Technologies Lineage®2000 ECS Battery Plant H569-416

1 - 4 Introduction Issue 2 August 1996

or drawing number for drawings. Contact your regional

customer service organization or sales representative for

information regarding spare parts.

Figure 1-1: Lineage 2000 ECS Battery Plant (Model H569-

416)

LINEAGE 2000

LVD/ R FAIL

OPEN

ECS Distribution Panel

ECS Controller

SR 100/24V

Rectifiers

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