Lincat Silverlink 600 Manual

IS676 ECN4560

User, Installation and Servicing Instructions

Silverlink 600 Gas Fryers

DF4-A007

IS676 ECN4560

CONTENTS

Contents Page

Important Information………………………………………………………. 2

Warnings and Precautions………………………………………………… 3

Technical Data……………………………………………………………….. 3

Check List of Enclosures………………………………………………….. 4

Installation & Commissioning……………………………….……………. 4-6

Operating Instructions…………………………………………………….. 7-9

Cleaning ……………………………………………………………………… 10

Servicing ……………………………………………………………………… 10-11

Component Replacement ………………………………………….……… 12-13

Spare Parts List……………………………………………………………… 13

Fault Finding…………………………………………………………………. 14-15

Service information………………………………………………………….. 16

Guarantee………………………………………………………….………….. 16

IMPORTANT INFORMATION

Read these instructions carefully before using this product, paying particular

attention to all sections that carry warning symbols, caution symbols and notices.

Ensure that these are understood at all times.

WARNING!

This symbol is used whenever there is a risk of personal injury.

CAUTION!

This symbol is used whenever there is a risk of damaging your Lincat product.

NOTE:

This symbol is used to provide additional information, hints and tips.

KEEP THIS MANUAL FOR FUTURE REFERENCE

IS676 ECN4560

WARNINGS AND PRECAUTIONS

This appliance must be installed, commissioned and serviced by a qualified person in

accordance with national and local regulations in force in the country of installation.

Strip plastic coating and clean the appliance before use.

During operation parts may become hot - avoid accidental contact.

Parts protected by the manufacturer shall not be adjusted by the user.

Do not obstruct or block the flue.

This appliance is designated Category 1 and is not intended for conversion between gas

types. Certified types I2E, I2H, I3B/P & I3P.

This unit is designed to be used with oils and fats in a liquid form.

Oils and fats that become solid at lower temperatures must be liquefied prior to dispensing

into the fryer tank.

This instruction includes both filling from empty and topping up during use.

TECHNICAL DATA

Model

DF4

Dimensions

Overall height (mm)

425

Width (mm)

450

Depth (mm)

600

Weight (kg)

29.75kg

Oil capacity (litres)

8.5

Heat Input

Total heat input Natural(Gross)

11.3 kW

Total heat input Propane(Gross)

10.5 kW

Total heat input –Butane (Gross)

10.5 kW

Connection and Operating Pressures

Gas inlet connection

½” BSPT Male

Supply Pressure - Natural

20mbar

Supply Pressure - Propane

37 \ 50mbar

Supply Pressure - Butane

28-30mbar

Operating Pressures

Natural

16.2 mbar

Propane

33 mbar

Butane

28 mbar

Gas Consumption

Total burner gas rate - Natural

1.08 m3h-1

Total burner gas rate - Propane

0.75 kg h-1

Total burner gas rate - Butane

0.76 kg h-1

IS676 ECN4560

CHECK LIST OF ENCLOSURES

Please ensure the following items are included with this piece of equipment:

Model

DF4

Tick

Warranty Card

User Instructions

INSTALLATION AND COMMISSIONING

This appliance is supplied with feet that should be fitted when it is to be mounted on

either a counter top or tabletop.

If it is to be mounted on a pedestal or stand, the feet should not be fitted and only

open fronted pedestals, e.g. model CN4 or stand SLS4 should be used.

Any partitions, walls or kitchen furniture in close proximity must be of non-

combustible materials and not be closer than 50mm from the sides and rear of the

flue.

Remove all packaging and protective coatings prior to installation.

Site this appliance beneath an extraction canopy for the removal of combustion

products ensuring an unobstructed minimum distance of 750mm from the top of the

flue to the ceiling, which must be of non-combustible material.

Installation must include sufficient ventilation to prevent the occurrence of

unacceptable concentrations of substances harmful to health in the room of

installation. There must be a minimum free area of 4.5cm2per kW of total heat

input.

Allow for a sufficient flow of fresh air for complete gas combustion.

Do not connect directly to any flue, ducting or mechanical extraction system.

The gas supply hose or tubing shall comply with national requirements in force and

shall be periodically examined and replaced as necessary.

An equipotential bonding terminal is provided to allow cross bonding with other

equipment.

When making the connection to the supply, secure the hexagon on the rear fitting to

prevent rotation of internal pipe work.

IS676 ECN4560

D E

Commissioning must include a functional check of all controls and a calibration

check on the thermostat. Oil temperature should be checked once the main burners

have cut out for a second time.

Upon handover, ensure all operators know how to safely light, operate and

shutdown the appliance and are aware of the isolating cock.

Supply Pressures

The appliance is connected directly to the gas supply where the gas supply pressure

is controlled at the source of inlet in the building or via the governor attached to the

bottle gases. See Technical Data for the supply pressures.

Connection is at the rear of the unit via a 1/2" G male thread. If connection to the

supply pipe is via a flexible hose, ensure that the hose used is suitable for

commercial catering appliances.

Undo the screw and attach a pressure gauge to the boss of the test nipple which is

located on the gas inlet pipe.

Light the oven burner and set thermostat to the highest setting and check the

pressure. The hose shall be periodically examined and replaced as necessary.

For Propane with a 50mbar supply pressure a governor is required for

adjustment to 37mbar.

Connection shall comply with local regulations.

When making the connection to the appliance, secure the hexagon on the fitting to

prevent rotation of the internal pipe work. An isolating cock should be fitted into the

supply line close to the unit, for emergency shutdown or servicing purposes.

Fig 1

IS676 ECN4560

FASCIA PANEL REMOVAL

Removing the facia panel (Fig 1, A)

Remove the control knob (Fig 1, C) and undo control thermostat screws (Fig1, E).

Remove drain valve nut (Fig 1, D).

Point the drain valve lever directly forward (Fig 1, B).

Remove screws from beneath the control panel (Fig 1, F) to allow control panel to

be lifted forward.

Disconnect igniter lead and remove control panel completely if necessary

AB C

Fig 2.

ADJUSTING BURNER PRESSURE

After removing the facia panel, (Fig 1) access to the pressure test points on the gas

valves can be obtained.

Using the test point (Fig 2, A), remove the blanking screw and attach a pressure

gauge to the boss of the test nipple, to check supply inlet pressure. See “technical

data table” page 4.

Use the test point (Fig 2, B), to set the unit to the appropriate burner pressure. See

“technical data table” page 4.

Adjustment to the burner pressure is made with burner lit and full on, (refer to

operating instructions)

Adjustment of the burner pressure is made by removing the governor cap (Fig 2, C)

and turning the screw clockwise to increase the outlet pressure and anticlockwise to

reduce it.

After setting refit regulator cap and tighten test point screws (Fig 2, A, B, C)

NOTE: appliances operating on Butane gas there may be some ‘yellowing’ of the

flame at the burner –this is normal owning to the composition of the gas.

IS676 ECN4560

OPERATION INSTRUCTIONS

This appliance is for professional use and must be operated by qualified or trained

personnel only.

This unit is intended to be used to produce deep fried products only.

Note: The recommended frying weight is 750g (0.75kg) per basket.

Operator precautions

Do not leave the appliance unsupervised whilst operating.

Never put water in the oil and always drain food of excess moisture before frying.

Avoid overloading the baskets with product.

Do not use dust cover lid whilst operating.

Always allow oil or fat to cool before replenishing –do not attempt to add cold oil to

hot whilst cooking.

Notes on frying

Good quality vegetable oil is recommended, which has a higher smoke and fire

temperature than animal fat, and also carries less taint when different products are

fried in the same oil.

The life expectancy of oil will lengthen with regular filtering, and will also be extended

if the appliance is turned to standby when the fryer is not in use.

Old oil becomes more prone to boil or surge. It also has a lower flashpoint and will

be prone to overheating. Changing oil frequently reduces the risk of a fire hazard.

It is advisable to defrost frozen food first –cooking from frozen will affect the heating

recovery time, lowering output.

Always allow the oil to heat to temperature before introducing product.

Preparation for use

Ensure the drain valves are closed.

Fill the tanks with water and a little mild detergent to the lower indicated mark on the

batter plate. Do not use flammable solvents and cleaning aids.

Following the Lighting Instructions, turn the appliance on and allow the water to boil

for a short time.

Switch off and drain the water.

IS676 ECN4560

Rinse the tank and dry thoroughly.

Run a small quantity of oil across the base of the tank and allow it to drain. This will

remove any residual water and provide the tank base with a coating of oil.

Close the drain valve, fit the blanking nut and fill the appliance with clean oil to the

lower level, maintain oil at the upper level during service.

Fig 3.

1. Thermostat knob

2. Gas valve control

3. Igniter button

4. Pilot viewing window

5. Drain valve blanking cap

6. Drain valve operating handle

7. Drain valve safety latch

8. Limit thermostat reset button

Lighting Sequence

Ensure that the supply isolation valve is open.

Ensure that the thermostat control knob (Fig 3, 1) is in the OFF position.

Ensure the gas valve control knob (Fig 3, 2) is in the off position.

(Fig 4, A) Push in and turn anti-clockwise to the Pilot position (Fig 4, B). The knob

will now depress further.

Keeping the pilot control knob depressed, press the piezo ignition button (Fig 3, 3).

Ensure the pilot flame is alight, a blue flame can be seen when looking into the pilot

viewing window (Fig 3, 4). Hold the pilot control knob in for 20 seconds to establish

the pilot flame.

When the pilot is lit, release the pilot control knob and continue to turn fully anti-

clockwise to the ON position (Fig 4, C).

If the pilot flame fails to remain lit, return the pilot control knob to the off position and

repeat the process allowing a short period of time for the control to reset.

To operate the main burner, turn the thermostat control knob (Fig 3, 1) to the

required temperature setting.

IS676 ECN4560

OFF

PILOT

OFF

PILOT

OFF

PILOT

AB C

Fig 4.

Standby

Once the pilot is lit, the appliance may be left on standby by leaving the pilot control

knob in the pilot ignition position. (Fig 4, B). When in this position the appliance

cannot be operated from the thermostat control knob. To re ignite the main burners

turn the pilot control knob anti-clockwise to the burner position, (Fig 4, C), and

operate the control thermostat as normal.

Safety cut-out

Should the safety thermostat operate during use, the appliance will shut down.

Allow the oil to cool before resetting the thermostat by depressing the red button

(Fig 3 8).

Shut down

When the appliance is not required, turn the thermostat fully anti-clockwise, which

will shut down the main burner but leave the pilot lit ready for when the appliance is

next required.

To turn the unit off completely, turn the thermostat fully anti-clockwise and the pilot

knob fully clockwise.

Drainage

Always allow the oil to cool to a maximum 55 oC before draining.

Remove the blanking nut from the front of the unit (Fig 3, 5). Fit the drain pipe,

which has a stowage clip under the lid, and place a suitable receptacle under the

pipe outlet. Lift the safety catch (Fig 3, 7) and operate the tap by moving the handle

(Fig 3, 6) to the right to drain. Remove the pipe and fit into its storage position in the

lid. Replace the blanking nut and close the tap before refilling the tank.

Take care when draining the oil that the drain bucket is not filled so full that it is

difficult to handle.

Excess oil remaining in the base of the tank can be mopped up using kitchen paper.

IS676 ECN4560

CLEANING

Do not use a water jet or steam cleaner, and do not immerse this appliance.

Drain as per the above instructions. Clean all panels with warm water and mild

detergent do not use abrasive or flammable materials. Dry with a soft cloth.

Clean the drain valves from both inside and outside with a tube or flue brush.

OPERATOR PRECAUTIONS

Never leave the unit unsupervised whilst frying.

Always drain food of excess moisture before frying, never put water into the oil.

Overheating the oil may lead to hazardous circumstances.

Ensure oil is always maintained at the level indicated (H-High, L-Low) to avoid risk of

hazardous circumstances.

Never use flammable cleaning agents on the appliance.

Under no circumstances should replenishment of the oil when the appliance is hot.

SERVICING

Carry out a general check on the installation paying particular attention to the following:-

Has the unit been installed using the correct hose?

Does the unit have a safety chain?

Does the equipment have a separate isolation valve?

Check all components for correct operation and replace where necessary.

Visually check the burner operation, closely observing the flame picture and look for

evidence of any debris or damage. Remove burner and clean or replace as

necessary.

Check burner pressure and adjust where necessary. See “installation instructions”

Clean pilot assembly and check that it is burning cleanly.

Ensure that the flue is clear.

Carry out a gas soundness check.

SERVICE ACCESS

Note: Access to most of the components referred to in this section can only be gained by

separating the base/sides of the appliance from the tank assembly. See Base and hob top

separation (Fig, 5)

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