Lifan LF200-10P Manual de usuario
CONTENTS
CHAPTER 1 GENERAL
1.1 VEHICLE INTRODUCTION-------------------------------------------------------------------------------------------------------1-1
1.2 SPECIFICATIONS-----------------------------------------------------------------------------------------------------------------------1-2
CHAPTER 2 ENGINE
2.1 CYLINDER HEAD-------------------------------------------------------------------------------------------------------------------2-1
2.2 CYLINDER BLOCK-----------------------------------------------------------------------------------------------------------------2-8
2.3 VALVE TRAIN----------------------------------------------------------------------------------------------------------------------- 2-11
2.4 TRANSMISSION --------------------------------------------------------------------------------------------------------------------2-16
2.5 CRANKCASE-------------------------------------------------------------------------------------------------------------------------2-30
2.6 CRANK MECHANISM-------------------------------------------------------------------------------------------------------------2-36
2.7 STARTERS----------------------------------------------------------------------------------------------------------------------------2-40
2.8 LUBRICATION SYSTEM----------------------------------------------------------------------------------------------------------2-48
CHAPTER 3 CHASSIS
3.1 FRAME BODY-----------------------------------------------------------------------------------------------------------------------3-1
3.2 SUSPENSION SYSTEM ----------------------------------------------------------------------------------------------------------3-6
3.3 FRONT SUSPENSION ------------------------------------------------------------------------------------------------------------3-9
3.4 REAR SUSPENSION --------------------------------------------------------------------------------------------------------------3-13
3.5 FRONTAND REAR WHEELS --------------------------------------------------------------------------------------------------3-15
3.6 INTAKE SYSTEMAND EXHAUST SYSTEM -------------------------------------------------------------------------------3-21
3.7 COOLING SYSTEM----------------------------------------------------------------------------------------------------------------3-25
CHAPTER 4 ELECTRICALCOMPONENTS AND METER
4.1 CHARGING SYSTEM-------------------------------------------------------------------------------------------------------------4-4
4.2 EFI SYSTEM ------------------------------------------------------------------------------------------------------------------------4-7
4.3 IGNITION SYSTEM ---------------------------------------------------------------------------------------------------------------4-19
4.4 SIGNAL SYSTEM, METER, RADIATOR FAN AND WATER TEMPERATURE INDICATOR----------------------4-22
4.5 LIGHTING SYSTEM------------------------------------------------------------------------------------------------------------ 4-29
4.6 ELECTRIC STARTING SYSTEM ---------------------------------------------------------------------------------------------4-32
4.7 BATTERYAND FUSE -----------------------------------------------------------------------------------------------------------4-34
4.8 ELECTRICAL HORN ------------------------------------------------------------------------------------------------------------4-36
CHAPTER 5 SERVICE
5.1 ROUTINE MAINTENANCE AND ADJUSTMENT -----------------------------------------------------------------------5-1
5.2 PRE-RIDE INSPECTION -------------------------------------------------------------------------------------------------------5-4
5.3 GENERAL MAINTENANCE
5.3.1 Tool Kit ---------------------------------------------------------------------------------------------------------------5-4
5.3.2 Maintenance Schedule ----------------------------------------------------------------------------------------------5-5
5.4 STORAGE ------------------------------------------------------------------------------------------------------------------------5-6
5.5 UNPACKING---------------------------------------------------------------------------------------------------------------------5-6
FOREWORD
This manual covers the structure, operation, inspection, maintenance and repair of LF200-10P motorcycle for use by the LIFAN dealers and
qualified mechanics. With both the descriptions and figures/drawings, you may have a comprehensive understanding of the structure as well as
service and repair skill.
Lifan Industry (group) Co., Ltd. is continually striving to improve all its models. All information in this publication is based on the latest
product information available at the time of printing. LIFAN reserves the right of make changes at any time without notice and without incurring
any obligation.
No part of this publication may be reproduced without written permission.
LIFAN INDUSTRY (GROUP) CO., LTD.
March, 2016
1-1
CHAPTER 1 GENERAL
1.1 VEHICLE INTRODUCTION
The LF200-10P motorcycle is one of the lately developed products with comfortable riding, easily operation and safe transportation. Installed on the
vehicle is 165MJ-P engine which is of vertical single cylinder, 4-stroke and air cooled type. The vehicle
⑨⑧⑥⑦④⑨⑦⑥⑤④
7
①②③⑩⑤⑧②①③
①Exhaust muffler ②Main step ③Radiator ④Front Wheel ①Gearshift pedal ②Side stand ③Rear wheel ④Taillight
⑤Front shock absorber ⑥Front winker ⑦Headlight ⑤Rear handrail ⑥Fuel Tank ⑦Meter ⑧Front fender
⑧Rear shock absorber ⑨Seat ⑩Front brake ⑨Rear mirror
1-2
1.2 SPECIFICATIONS ITEM SPECIFICATIONS
Dimension and Weight
Length ×Width ×Height 2060mm×760mm×1105mm
Wheelbase 1330mm
Ground clearance 160mm
Kerb mass 138kg
Max. weight capacity 150kg
Engine
Model 165ML-P
Type Single-cylinder, 4-stroke and water-colled
Bore ×stroke 65.5mm×58.8mm
Displacement 198 ml
Compression ratio 11：1
Carburetor type / (EFI)
Air cleaner Plastic housing with paper and foam element
Lubrication Press/splash
Starting mode Electric
Max. net power 12.5kW/8000r/min
Max. torque 17N·m /6500r/min
Idle speed 1500 r/min
Riding system
Front shock absorber Telescopic type hydraulic drive
Rear shock absorber Spring type hydraulic drive
Steering bar angle ≤36°
Tyre
size/pressure
Front 90/90-17-4PR/175kPa
Rear 120/80-17-4PR/200kPa
Riding system Drive mode Chain
1-3
Turning circle dia. 4860mm
Drive Train
Clutch Wet, multi-plate type
Transmission 6-speed, constant mesh
Primary reduction 3.333
Final reduction 2.800
Gear ratio
1st 2.909
2nd 1.867
3rd 1.316
4th 1.000
5th 0.833
Drive chain Type 08MC
Link No. 126
Brake Front Disk
Rear Disk
Electrical
Ignition Inductive energy storage
Static ignition timing (°CA) 40°
Spark plug CPR8EA
Spark plug gap 0.9±0.05mm
Battery 12N9-BS
Fuse 20A
Headlight LED20W/10W
Front position light LED/2.7W
Tail/stop light LED0.3 W /1.7W
Winker 12V10W
Oil level warning light LED/8mA
1-4
High beam indicator LED/8mA
urn signal indicator LED/8mA
Meter light LED/8mA
Fuel/Oil
Fuel type RQ-93
Fuel tank Capacity 14L
Reserve 2.8L
Engine oil Brand 15W/40-SF
Capacity 1L
Damping oil Brand HQ-10
Capacity 320ml
2-1
CHAPTER 2 ENGINE
2.1 CYLINDER HEAD
2.1.1 Removal, Maintenance and Installation
1）Remove the bolt of oil passage and kick the starter rod to run the engine.
Check to see if oil flows from the view-hole. Clean the oil passage/line, if
necessary.
(NOTE: Bolt specification: M6×12 Tightening torque of bolt 8～12N·m）
2）Unscrew the fixing bolt of valve cover and remove the valve cover.
(NOTE: Bolt specification: M6×12 Tightening torque of bolt 8～12N·m）
3）Adjust the valve gap.
4）Unscrew and remove the fixing bolt M8 of cylinder head.
(Tightening torque30～40N.m)
2-2
5）Unscrew and remove the connecting bolt of cylinder head left cover and
remove the valve cover.
(NOTE: Bolt specification: M6×14 Tightening torque of bolt 8～12N·m）
6）Check the cylinder head left cover, valve cover and the gasket for damage.
Replace it if necessary.
7）Unscrew and remove the fixing bolt M6×10 of the timing driven sprocket.
Remove the timing driven sprocket and camshaft assembly.
(Tightening torque of bolt 8～12N·m）
8）Check the timing drive sprocket and camshaft assembly for wear, damage or
deformation. Replace them if necessary.
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