Leister BITUMAT B2 Manual de usuario

BITUMAT B2

Leister Technologies AG

Galileo-Strasse 10

CH-6056 Kaegiswil/Switzerland

Tel. +41 41 662 74 74

Fax +41 41 662 74 16

www.leister.com

sales@leister.com

USA

Leister BITUMAT B2

Hot air welder

Handheld hot air welder for overlap welding of modified bitumen membrane liners (SBS, APP) in the open air or in

well ventilated rooms, for various roof systems, on horizontal and shallow-pitched flat surfaces.

Application

Please read operating instructions carefully before use

and keep for future reference.

Operating Instructions (Translation of the original operating instructions)

GB USA

Danger to life when opening the device as live components and connections are

exposed. Unplug the line/mains plug from the plug socket before opening the device.

Incorrect use of the hot air tool can present a fire and explosion hazard

especially near combustable materials and explosive gases.

The tool must be operated under supervision.

Heat can ignite flammable materials which are not in view.

The device machine may only be used by qualified specialists or under their super-

vision. Children are not authorized to use this device.

For personal protection, we strongly recommend the tool be connected to an

RCCB (Residual Current Circuit Breaker) before using it on construction sites.

Rated voltage stated on the device must correspond to line/mains voltage.

N 61000-3-11; Zmax = 0.105 Ω+ j 0.066 Ω. If necessary, consultate supply

authority.

In the case of line/mains power failure extract hot air blower and set

main switch to position 0

Do not touch hot welding nozzle, they can cause burns. Allow the tool to cool

down. Do not point the hot air flow in direction of people or animals.

230

400

Warning

Caution

Connect tool to a receptacle with protective earth terminal. Any interruption of

the protective earth conductor inside or outside the tool is dangerous!

Use only extension cables/cords with protective earth conductor!

Protect the device from damp and wet.

The handle and guide bar may not be used as transport aids. The replacement

drive roller must during transport always be secured with the screw-on addi-

tional weight to be in the holder.

Leister Technologies AG

, Galileo-Strasse 10, CH-6056 Kaegiswil/Switzerland

confirms that this

product, in the

version as brought into circulation through us, fulfils the requirements

of the following EC directives.

Directives

: 2006/42,

2004/108, 2006/95

Harmonised standards:

EN 12100-1, EN 12100-2, EN 60204-1, EN 14121-1

EN 55014-1, EN 55014-2, EN 61000-6-2,

EN 61000-3-2, EN 61000-3-3, EN 61000-3-11 (Zmax),

EN 61000-3-12, EN 50366, EN, 62233, EN 60335-2-45

Kaegiswil, 28.11.2011

Bruno von Wyl, CTO Beat Mettler, COO

Power tools, accessories and packaging should be sorted for environmental-friendly recycling. Only

for EC countries: Do not dispose of power tools into household waste! According to the European

Directive 2002/96 on waste electrical and electronic equipment and its incorporation into national law,

power tools that are no longer suitable for use must be separately collected and sent for recovery in

an environmental-friendly manner.

Disposal

Conformity

Technical data

Voltage V~ 230 or 400 (Mains voltage cannot be switched over)

Power consumption W 6700

Frequency Hz 50 / 60

Temperature °C 20 – 650 °F 68 – 1202

Speed m/min. 0.8 – 12 ft/min. 2.7 – 40

Air flow range % 85 – 100

Emission level LpA (dB) 73

4.0

Dimensions L×W×H mm 690 ×490 ×33 inch 27.0 ×19.3 ×13

Weight without power supply cord kg 39 lbs 86

Mark of conformity 2

Approval mark 3

Certification scheme CCA

Protection class I 1

Technical data and specifications are subject to change without prior notice

Description of device

1Power supply cord

2Housing

3Main switch

4 Drive switch

5Speed knob

6Temperature knob

7Welding nozzle

8Hot air blower

9Tool holder

10 Locking lever

11 Transport roller

12 Scale for tool adjustment

13 Drive roller

14 Fastening screw

15 Lower guide bar

16 Clamping lever, upper guide bar

17 Clamping screw, lower guide bar

18 Holder for power supply cord

19 Guide roller

20 Adjusting screw – guide roller

21 Adjusting sleeve

22 Replacement drive roller

23 Screw-on additional weight

24 Screw for welding nozzle adjustment

25 Scraper

26 Screw for scraper

27 Holder for replacement drive roller

28 Carrying handle

29 Screw for adjusting sleeve

30 Fastening screw for welding nozzle

31 Steel brush

32 Turning knob for air volume

33 Upper guide bar

65 4

20 29 12

24 30

Moving BITUMAT B2 out of carrying case:

Open carrying case at top

Open carrying case at sides

Open clamping screw, lower guide bar (17) and move lower guide bar (15) into required position;

tighten clamping screw, lower guide bar (17)

Open clamping lever, upper guide bar (16)

Adjust upper guide bar (33) to required height; tighten clamping lever, upper guide bar (16)

Carefully move the hot air welder BITUMAT B2 out of the carrying case

Moving BITUMAT B2 in carrying case:

Carefully move the hot air welder BITUMAT B2 from the side in the carrying case

Place BITUMAT B2 in the storage case using the carrying handle (28).

Open clamping lever, upper guide bar (16) and move in upper guide bar (33);

tighten clamping lever, upper guide bar (216)

Open clamping screw, lower guide bar (17) and move guide bar (15) into transport position;

tighten clamping screw, lower guide bar (17)

Close the side and top carrying case

For transporting the storage case by hand use carrying handles.

Transport

Use the storage case included in the scope of delivery as transport protection for the hot

air welder BITUMAT B2. The storage case is provided with a handle and transport rollers.

The replacement drive roller (22) must during transport always

be secured with the screw-on additional weight (23) to be in the

holder (27).

Do not use the handles of the storage case, the carrying handle (28) and

guide bar top/ bottom (15/ 33) of the hot air welder for transport with the

crane.

Use the carrying handle (28) and guide bar top (33) to lift the

hot air

welder

by hand.

For transport preparation let welding nozzle (7) of the BITUMAT B2

cool down.

1234

Welding parameters

CAUTION: The replacement drive roller (22) must during transport always be secured with the screw-

on additional weight (23) to be in the holder (27).

6 5 4

Joining force (F) table 75 mm 100 mm

Without weight (22, 23) 160 N 160 N

With screw-on additional weight (23) and

without replacement drive roller (22) 180 N 180 N

Replacement drive roller (22) and

without screw-on additional weight (23) 205 N 210 N

Replacement drive roller (22) and

with screw-on additional weight (23) 225 N 230 N

Welding temperature

Turn the main switch (3) to I. Set the temperature knob (6) to the

required value. Heating-up time approx. 5 minutes.

Air volume

• To achieve optimum welding of the modified bitumen membrane liners or to

avoid bitumen spatters, the air volume can be set with the turning knob for

air volume (32).

CAUTION: If the quantity of air flow is reduced, the temperature knop (6)

may not be set higher than stage 8.

Risk of overheating the heating element.

Welding speed

Set the appropriate welding speed with the speed knob (5) depending

on the sealing sheeting and weather conditions.

Joining force

• The joining force is transmitted to the drive roller (13).

• The replacement drive roller (22) and the screw-on additional weight (23)

can be removed as required (see joining

force table).

•

Before putting into operation, check

power supply cord

(1) and connector as well as extension cable for electrical

and mechanical damage.

• Move lower guide bar (15) into the required position using clamping screw, lower guide bar (17) and

upper guide bar (33) using clamping lever, upper guide bar (16)

• Clip strain relief of power supply cord (1) in holder (18)

• Check the basic setting of the welding nozzle (7).

– The welding nozzle (7) must lie flat on the lower membrane liners (see Detail A).

– The distance between the centre of the drive roller (13) and the air outlet of the welding nozzle (7)

should be 80 mm (see Detail B). Otherwise the hot air blower (8) must be set with the scale for tool

adjustment (12) by loosening the screws (24).

– The welding nozzle (7) should be set parallel with the drive roller (13

• Transport configuration

– Swivel the guide roller (19) upwards

– Extend the hot air blower (8) by pulling the locking lever (10) and swivelling it up until it locks in place.

• Set the guide roller (19) to the required overlap using the guide roller adjusting screw (20).

• The distance between Guide roller (19) and Drive roller (13) is 5 mm (Detail C).

Operating preparation

13 19

Detail A

Detail B

Detail C

812

Operating preparation

•

To achieve an even weld, there must be no bitumen deposits on the drive roller (13).

• In the case of soiling, the following measures can be taken:

– Release screws for scraper (26). Reduce the distance between the scraper (25) and the drive roller (13).

Tighten the screws for scraper (26).

– Release the fastening screw (14), remove and clean the drive roller (13). Mount the drive roller (13). Tigh-

ten the fastening screw (14).

– Release the fastening screw (14) and remove the drive roller (13). Release the Screw-on additional

weight (23), remove the replacement drive roller (22) from the holder (27). Mount the replacement

drive roller (22) with the fastening screw (14). Place the soiled drive roller (13) into the holder (27)

and secure with the Screw-on additional weight (23).

• Connect tool to rated voltage.

13 14

230

400 Rated voltage stated on the device must correspond to line/mains voltage.

With lifting device

Without lifting device

Power supply

If an extension cable is used, a 3 ×4 mm2mains cable must be used. The extension cable must be approved for

the application site (e.g. outdoors) and labelled accordingly.

Heating power at +/- 10% the rated voltage

Voltage (V) Heating power (W)

360 5266

370 5563

380 5868

390 6180

400 6500

410 6831

420 7168

430 7513

440 7867

Voltage (V) Heating power (W)

205 5164

210 5419

215 5680

220 5947

225 6221

230 6500

235 7686

240 7078

245 7376

250 7680

255 7990

Undervoltage has a negative effect on the welding speed and quality!

Undervoltage Overvoltage

Voltage (V)

Heating power (W)

Rated voltage

Undervoltage Overvoltage

Voltage (V)

Heating power (W)

Rated voltage

Tool positioning without lifting device

•Lift hot air welder applying pressure onto upper guide bar (33) and move to weld position

• Swivel the guide roller (19) downwards.

• The distance between Guide roller (19) and Drive roller (13) is 5 mm (Detail C).

• Set the welding parameters, see Page 19.

•

The welding temperature must be attained (heating-up time approx. 5 minutes).

• Perform a test welding according to the welding instructions of the material manufacturer and the

national standards or guidelines. Approve the test welding.

• Raise the locking lever (10), lower the hot air blower (8) and move it in between the overlapping

membrane liners to the end stop. Wait a moment until the material is plasticized.

• Start the drive with the drive switch (4). In case of mains power failure, the drive switch (4) switches

off automatically. Once mains power is restored the drive can be restarted.

• The hot air welder is guided along the overlap at the upper guide bar (33).

Do not apply any pressure to

the upper guide bar (33);

this could lead to welding errors. Observe the position of the guide roller (19).

• After welding pull locking lever (10), move out hot air blower (8) as far as the end stop and swivel up

to the latching point, at the same time switch off drive switch (4).

• On completion of welding work, set the temperature knob (6) to zero; this cools the welding

nozzle (7).

• Set the main switch (3) to 0.

•

In the case of line/mains power failure extract hot air blower (8) and set main switch (3) to

position 0

• Disconnect power supply cord (1) form the line/mains.

Welding process without lifting device

6 5 4

13 19

Detail C

230

400

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