LEAB CPC 1260 Manual de usuario

www.leab.eu

USER MANUAL

VERSION 1

16/09/2021

BATTERY CHARGER

CPC

LEAB Automotive GmbH Thorshammer 6 24866 Busdorf

Table of Contents

1 About this Manual................................................................................. 3

2 Safety .................................................................................................... 4

2.1 Intended use ...................................................................................... 5

2.2 Foreseeable misuse ........................................................................... 6

3 About this product................................................................................. 7

4 Technical specifications ......................................................................... 9

5 Charging characteristics ......................................................................... 14

6 Setting charging characteristics.............................................................. 15

7 Assembly ............................................................................................... 16

8 Installation ............................................................................................ 17

8.1 Connecting the battery ...................................................................... 17

8.2 Connecting the unit to the 230 V mains ............................................ 17

8.3 Connecting the sensor cable.............................................................. 18

8.4 Connecting the CBL control relay....................................................... 18

8.5 Connecting the remote display.......................................................... 19

9 Operation .............................................................................................. 19

9.1 Switching on the unit ......................................................................... 19

9.2 Charging the battery .......................................................................... 19

9.3 LED status display on the charger...................................................... 20

9.4 Power supply unit function................................................................ 20

9.5 Switching off the unit......................................................................... 20

10 Maintenance ......................................................................................... 21

11 Disposal................................................................................................. 22

12 EU Declaration of Conformity ................................................................ 22

Table of Contents LEAB Automotive GmbH

1 About this Manual

Read this manual carefully and keep it in a safe place. This manual is aimed at

Skilled workers in the field of automotive electrics.

Any modifications to the product or its components are prohibited and do not

conform to its intended use. Only use original LEAB or LEAB-approved ac-

cessories.

Throughout the manual, you will be alerted to warnings and safety notices

about potential hazards associated with handling the device. The colours and

signal words indicate the severity of the hazard:

Notice

Possibility of material damage

The signal word Attention indicates that there is a possibility of

material damage. To avoid material damage, follow the

instruction.

CAUTION

Danger that can lead to minor injuries

Safety instructions with the signal word CAUTION indicate a

hazard which, if not avoided, can result in minor or moderate

injury. Read the safety instructions carefully and follow them to

avoid the hazard.

WARNING

Hazards that can lead to severe injuries or death

Safety instructions with the signal word WARNING indicate a

hazard which, if not avoided, can result in death or severe injury.

Read the safety instructions carefully and follow them to avoid

the hazard.

3LEAB Automotive GmbH Thorshammer 6 24866 Busdorf

LEAB Automotive GmbH 1 About this Manual

DANGER

Danger that will lead to severe injury or death

Safety instructions with the signal word Danger indicate a hazard

which, if not avoided, will result in death or severe injury. Read

the safety instructions carefully and follow them to avoid the

hazard.

You will find useful tips and tricks in certain parts of the manual. These appear

as follows:

TIP

Tips provides additional, useful information.

Read the tip carefully and follow the instructions where

applicable.

2 Safety

This manual will help you to handle the unit safely. Use the unit solely in ac-

cordance with its intended use. Observe the safety instructions. Keep this user

manual in an easily accessible place.

Any modifications to the unit or its components are prohibited and do not

conform to its intended use.

4 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf

2 Safety LEAB Automotive GmbH

2.1 Intended use

The charger has been developed for permanent installation in vehicles for

charging Lead-acid batteries (wet, gel, AGM). The unit is designed for a tem-

perature range of -30°C ... 60°C. Do not charge batteries with this charger

outside the specified temperature range. At higher temperatures, the output

power of the charger automatically decreases.

WARNING

Risk of fire from overheated battery

Flammable gases can escape if the battery overheats.

1. Always charge batteries in well-ventilated rooms and away

from ignition sources.

WARNING

Burns from escaping acid

Acid can leak out when handling batteries.

1. Wear acid-proof clothing when handling batteries.

WARNING

Risk of injury from damaged, frozen or deformed batteries

Damaged, frozen or deformed batteries can cause injuries.

1. Before using the battery, make sure that the battery is un-

damaged and the electrolyte is not frozen.

5LEAB Automotive GmbH Thorshammer 6 24866 Busdorf

LEAB Automotive GmbH 2 Safety

2.2 Foreseeable misuse

The charger is designed solely for Interior use in vehicles and workshops.

Never assemble the charger outside the vehicle. The charger is designed to

charge all types of Lead-acid batteries (wet, gel, AGM) batteries. Charge only

lead-acid battery batteries with the charger.

To avoid damage, never pinch the leads of the charger. In the event of dam-

age, unplug the charger immediately and contact your dealer or LEAB.

Notice

Device defects from incorrect installation

Incorrect installation can result in device defects.

1. Install the device in a dry and cool location.

6 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf

2 Safety LEAB Automotive GmbH

3 About this product

The CPC charger is a battery charger for permanent installation in vehicles as

well as for workshop use. The robust and rubberised mounting rim allows for

both secure, vibration-free and particularly easy attachment in the vehicle

and - when used as a portable charger - laying down of the unit without the

risk of damaging the sensitive vehicle surface. Installation is made much easier

by a Neutrik connector and highly flexible Twinflex charging cables.

With 15 pre-programmed charging characteristics, the CPC can be set to

charge wet, gel or AGM lead batteries and the appropriate battery capacity.

For particularly gentle charging, a temperature sensor can be connected as an

option.

1 2 3 4

Fig.1: Front side of CPC charger

1 Fan 2 Reset button

3 Potentiometer 4 LED status display

7LEAB Automotive GmbH Thorshammer 6 24866 Busdorf

LEAB Automotive GmbH 3 About this product

1 2 3 4 5 6

Fig.2: CPC charger connection side

1 AC connection (Neutrik) 2 Positive cable (DC)

3 Negative cable (DC) 4 CBL connection

5 Sensor cable connection (CTS/

TS)

6 Remote display connection

8 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf

3 About this product LEAB Automotive GmbH

4 Technical specifications

Part no.: 0101036970 Part no.: 0101036971

Modell CPC 1260 CPC 2440

Battery type Lead acid (wet, gel/AGM) Lead acid (wet, gel/AGM)

Battery capacity 150 Ah ... 600 Ah 120 Ah ... 400 Ah

Charging characterist-

ics

15 optional characteristics

(see characteristics sheet)

15 optional characteristics

(see characteristics sheet)

AC cable 1.5 m, Neutrik 1.5 m, Neutrik

DC cable 1.5 m, open 1.5 m, open

Charging current 60 A 40 A

Ripple < 3 % < 3 %

Main charging 14.4 V/ 14.2 V/ 14.4 V 28.8 V/ 28.2 V/ 28.8 V

Trickle charging 13.5 V/ 13.6 V/ 13.8 V 27.0 V/ 27.2 V/ 27.6 V

Input voltage 230 V 230 V

Input frequency 50 Hz 50 Hz

Quiescent current

(from the battery)

< 2 mA < 2 mA

Switching frequency 100 kHz 100 kHz

Operating temperat-

ure

-30 °C ... +60 °C -30 °C ... +60 °C

International Protec-

tion (IP class)

IP21 IP21

Protection class I I

Dimensions (L x W x H) 294 mm x 135 mm x 95

294 mm x 135 mm x 95

Weight 2.2 kg 2.2 kg

9LEAB Automotive GmbH Thorshammer 6 24866 Busdorf

LEAB Automotive GmbH 4 Technical specifications

Part no.: 0101036900 Part no.: 0101036901

Modell CPC 1215 CPC 1220

Battery type Lead acid (wet, gel/AGM) Lead acid (wet, gel/AGM)

Battery capacity 50 Ah ... 150 Ah 60 Ah ... 200 Ah

Charging characterist-

ics

15 optional characteristics

(see characteristics sheet)

15 optional characteristics

(see characteristics sheet)

AC cable 1.5 m, Neutrik 1.5 m, Neutrik

DC cable 1.5 m, Phoenix contact 1.5 m, Phoenix contact

Charging current 15 A 20 A

Ripple < 3 % < 3 %

Main charging 14.4 V/ 14.2 V/ 14.4 V 14.4 V/ 14.2 V/ 14.4 V

Trickle charging 13.5 V/ 13.6 V/ 13.8 V 13.5 V/ 13.6 V/ 13.8 V

Input voltage 230 V 230 V

Input frequency 50 Hz 50 Hz

Quiescent current

(from the battery)

< 2 mA < 2 mA

Switching frequency 100 kHz 100 kHz

Operating temperat-

ure

-30 °C ... +60 °C -30 °C ... +60 °C

International Protec-

tion (IP class)

IP21 IP21

Protection class I I

Dimensions (L x W x H) 264 mm x 127 mm x 86

264 mm x 127 mm x 86

Weight 1.5 kg 1.5 kg

10 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf

4 Technical specifications LEAB Automotive GmbH

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