Laundrylux CROSSOVER 2.0 Series Guía de instalación
CROSSOVER 2.0
TRAINING MANUAL
CROSSOVER 2.0
SERIES
W
A
S
H
E
R SERVICE SCHOOL
DOC. NO. 098017
EDITION 25.2018
Technical Data
Contents
Technical Data
1:1
Machine Overview
2:1
Machine Presentation
2:x
Component Identification
2:x
Display Panel
2:x
Control Board (A1)
2:x
Inverter (U1)
2:x
Drum Motor (M1)
2:x
Doorlock (A111)
2:x
Door Unlock Delay Unit (A31)
2:x
Water Valves (Y11, Y13, & Y21)
2:x
Drain Pump (M2)
2:x
Level Sensor (B1)
2:x
Anti-siphon tube
2:x
Loading door
2:x
Door Bellows-gasket
2:x
Front Panel
2:x
Wash Program Description
3:1
Wash Program Tables
3:x
Coin/Serial Mode Configuration
4:1
Coin Price Programming
4:x
Service Mode
5:1
Real Time Clock Promotion Setup
6:1
Trouble Shooting
7:1
Display Indicators & Error List
7.x
Diagnostic Flowcharts
7:x
Wiring Diagrams
8:1
Bearing Replacement
Appendix
1
Technical Data
Crossover 2.0
Technical Data
Inner drum
volume liters/ft3
diameter mm/inch
98
/3.
5
554/21 13
/
16
Drum speed
wash rpm
extraction max rpm
45
1050
G-factor
Weight, net kg/lbs.
306
136
/
300
Connections
Water valves
connection
DN20
3/4" Garden Hose via included hoses
Rec. water pressure psi
kPa
30-90
200-600
Functioning limits
psi
for water valve kPa
8-145
50-1000
Capacity at 45 psi
(300 kPa) gallon/min
liter/min
2
.6
10
Drain hose inch
outer Ø mm
1
25
Draining gallon/min
capacity liter/min
5
20
Technical Data
Crossover 2.0
1 Power Line
2 Air Vent for Safety
3 Cold Water
4 Hot Water
5 Drain Outlet
6 Coin Meter (coin operated models only)
7 Control Panel
8 Detergent Dispenser
9 Door
Fig. 2.2
NOTES:
A 1098mm = 43 1/4 inch
B 584mm = 23 inch
C 310mm = 12 3/16 inch
D 686mm = 27 inch
E 765mm = 30 1/8 inch
Machine Overview
General:
The machine features an electronic control unit (CPU) with wash programs and options that can
be modified in Service Mode by register programming and augmented with hardware options
such as external liquid dosing, “promotion” event discount price programming, or networking.
The drum motor is powered by an inverter that synthesizes three-phase power from a single
phase 120 VAC input. The inverter also provides control and power to the water inlet valves,
drain pump (or valve), the doorlock controller (signaling lock or unlock), and external chemical
injection pumps.
The machine may be set to run for free in OPL mode; or with coin, card, or other central
payment systems.
The machine has built-in self-diagnostic functions which aid in troubleshooting machine faults.
The most recent fault codes are saved.
The machine is soft mount and should be leveled during installation for proper operation.
Metric fasteners are used throughout the construction.
Function Overview:
The drum/motor assembly is suspended by two top-mounted tension springs at the front of the
machine and two bottom-mounted compression springs at the back. Four shock absorbers and
two cast iron counterweights mounted on the front and rear of the outer drum dampen
excessive vibration for out-of-balance load handling. The inner drum is belt driven by a motor
mounted to the rear-outer drum. Belt tension is fixed and does not need to be adjusted.
One hot and two cold water valves flush the detergent, softener, and bleach compartments
while filling the machine. Activating the hot water valve (Y21) or the cold water valve (Y11) fills
the detergent compartment on the left. The center cold water valve (Y13) fills the bleach
compartment on the right. When both cold water valves (Y11 and Y13) are activated the
intersecting streams fill the center softener compartment. Water is drained from the machine via
a pump. Water levels are monitored by a pressure transducer via a level sensor hose
connected to the bottom of the outer drum. Wash cycle temperature setting is enabled by
turning on the cold and/or hot water valves. Water temperature is not monitored by the CPU.
The machine is not fuse protected and should be connected to a breaker as specified in the
installation manual.
During a wash cycle, INTERLOCK voltage L1ʹ and Nʹ must be asserted at the inverter. The
INTERLOCK circuit passes through the doorlock’s door-locked switch (S4) which must be
closed AND locked for the machine’s subsystems to receive power.
The machine has an independent door-unlock delay unit, which will unlock the door 180
seconds after power is removed allowing extracting clothes to come to a compete stop. The
water level is not monitored. If power is reestablished, the door will relock and the cycle will
continue.
IF POWER IS REMOVED WHILE THE MACHINE IS RUNNING A WASH
PROGRAM, WHEN POWER IS RESTORED THE MACHINE WILL RESUME AT
THE POINT ON THE CYCLE WHERE POWER WAS REMOVED.
On Crossover 2, the controller has a built-in real-time clock which is used for activating price
reduction events, time stamping error code logs, and time stamping coin vault access.
On Crossover 1, the top panel is demounted by removing the two T15 Security Torx screws at
the rear of the top panel and them pulling the cover back and up.
On Crossover 2, the top panel is demounted by removing the security bolt behind the payment
area. A service key is required.
Crossover 2.0
Fig 2.4
Crossover 2.0
Machine Presentation
1
Soap dispenser
14
Doorlock (A111)
2
Water inlet valves (Y11, Y13, Y21)
15
Door
3
Anti-siphon Hose
16
Door Closed Switch (S3)
4
Inverter/Power Controller (U1)
17
Display Controller (A1)
5
Drum
18
Pump (M2)
6
Motor (M1)
19
Shock Absorbers (x4)
7
Compression spring (x2)
20
EMI filter
8
Level Sensor (B1)
21
Security bolt (Service key required)
9
Door Unlock Delay Unit (A31)
22
Service Lock
10
Pump (M2) harness interconnect
11
Doorlock (A111) harness
interconnect
12
Tension spring (x2)
13
Service Switch (S2)
NOTE: Removal of the top cover for component access requires removal of the security bolt
#21 behind the Coin/Card faceplate mounting panel.
Component Identification
A1 CPU Circuit Board
A31 Door Unlock Delay Unit
A111 Door Lock
B1 Water Level Sensor
F1 Motor Overheat Switch
M1 Drum Motor
M2 Drain Pump
U1 Power Module / Inverter
S2 Service Switch
S3 Door Closed Switch
S4 Door Locked Switch
Y11 Cold Detergent Valve
Y13 Cold Bleach Valve
Y21 Hot Detergent Valve
Display
P
a
nel
Fig. 2.5 Display Board
The control panel consists of program selection buttons (A), option buttons (B), a start button
(C), and a display (D) Depending on the mode these have different functions.
Operating Mode
Service Mode
A
Program selection buttons
Change register parameter
B
Wash program option buttons
Register navigation
C
Wash program start
Save register parameter changes
D
Display indicating price of programs,
program time remaining, and cycle
completion.
Register parameter values,
machine component status, and
error code display
OPERATING MODE: The display control panel displays the vend price and allows the
selection of the main wash programs. As desired, options can be selected to modify the wash
programs to adjust for load type and soiling. After program start, the time remaining is
displayed until the cycle complete at which point “done” is displayed.
SERVICE MODE: In service mode the display control panel: enables service mode access
via PIN; reading statistics and error coded registers; machine serial/coin mode change;
setting prices and program parameters; machine component activation; and Real Time Clock
promotion events setup. The control board (A1) retains all register value information. In the
event of faults, error codes will be displayed. See the “Error Codes” section of this manual.
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