Kyocera 06 1001 001 Manual de usuario

KYOCERA ELCO Corporation

This manual shows the appropriate crimping process by using the proprietary tools and quality control standards.

Since the applicable range of tools and product specifications of connectors may not be met with each other,

Instructions Manual

HAND CRIMPING TOOLS

please contact us when using.

HAND CRIMPING TOOLS

Type

Structure of the Tool and Part Names

This tool can crimp an applicable wire easily with a set of crimper and anvil.

No need to replace the crimper and anvil.

Example of Failure

Selecting the appropriate crimper

1.Requisite blades are attached on top and bottom of the crimper.

2.Combine blades for the crimper so that chamfered planes are faced.

3.Select the crimper to the size of the wire.

4.The number of applicable size of the wire is engraved on the crimper.

5.When replacing the crimper, pull out the locator pin.

(The locator pin can be pulled out with fingers easily.)

は素手簡単に抜けます）

珥上歯型をセットしロケーターピンで固定してください。

Procedures

1.Make sure that the tool number and the wire size are met.

2.Open the grips fully.

3.Set the contact appropriately as shown in Figure A".

〈注〉（刻印端子の被覆圧着側です。）

4.Insert the stripped wire as shown in Figure A".

5.Close the grips fully until the ratchet is released.

6.Open the grips to pick up the contact.

7.Make sure that the crimped work is free from defect.

Failure Item

1)Malformation of

the crimped area

(Wire barrel)

Failure Description Cause

Pull strength is

out of specification.

The wire size is out of

the specification,

or abrasion of the tool

2)Deformation

of the terminal

1.Bend

2.Twist

3.Deformation

of the barrel

3)Variation in

crimp height The crimping height

of the tool is not fixed.

Occurred when grips

are incompletely

tightened (tightened

half way) but in the

position where they can

be open due to the

abrasion or deformation

of the ratchet.

The terminal is not

set in position against

the crimper and anvil.

6.Install the appropriate crimper and fix it with the locator pin.

Note: The cladding insulation is placed at the side on which

the engraved indications are shown.

Locator pin

Crimper

Anvil

Tool identification number

Ratchet

Figure A"

Wire crimper

Contact

Cladding insulation crimper

Crimper

Cladding insulation

Anvil

Wires Bent up

Bent up

Twisted

Rolling

Twisted

Bent down

Incomplete

crimping of the barrel

Type B

Structure of the Tool and Part Names

With this tool, a strip of contacts can be crimped easily with the applicable wire

by using a set of crimper and anvil. (No need to replace the crimper and anvil.)

Example of Failure

Selecting the appropriate crimper

1.Requisite blades are attached on top and bottom of the crimper.

2.The number of applicable size of the wire is engraved on the crimper.

3.Select the crimper to the size of the wire.

4.When replacing the crimper, pull out the locator pin.

(The locator pin can be pulled out with fingers easily.) で簡単に抜く事が出来ます。

5.Install the appropriate crimper and fix it with the locator pin.

Procedures

1.Make sure that the tool number and the wire size are met.

2.Cut the strip of contacts in 20cm.

3.Insert the cut strip of contacts into the contact feed bar.

4.Feed the contacts to the proper position.

5.Strip the wire and insert the contact appropriately.

6.Close the grips until the latchet is released.

7.Open the grips to pick up the contact.

8.Feed the contact with stripped wire to the proper position.

9.Make sure that the shape of the crimped work is appropriate.

Failure Item Failure Description

Pull strength is out of specification.

1)Malformation of

the crimped area

(

Wire barrel)

1.Bend

2.Twist

3.Deformation

工具クリンプ位置が一定でない場合

珎クリンプハイトの

バラツキ

Cause

The wire size is out of

用又は工具の摩耗

歯型に対し端子が中心

にセットされていない

ラチェットの摩耗及び

変形により、ハンドルを

完全に締付けない位置

（中間位置）、でも復帰

する状態となっている

場合に起きる

Locator pin

Tool identification number

Ratchet

Locator pin

Crimper

Crimper fixing screw

Contact feed bar

Anvil

Crimper

Head

Movable cutter

Fixing screw

Anvil Grip

Shaft pin

Wire crimping part

Wires

Cladding insulator crimping part

2)Deformation of

the terminal

3.Deformation

of the barrel

Cause

The wire size is out of

the specification, or

abrasion of the tool

The terminal is not

set in position against

the crimper and anvil.

3)Variation in

crimp height The crimping height

of the tool is not fixed.

Occurred when grips

are incompletely

tightened (tightened

half way) but in the

position where they can

be open due to the

abrasion or deformation

of the ratchet.

Bent up

twist

ト

Bent down

Rolling

Incomplete crimping

of the barrel

Type C

Structure of the Tool and Part Names

Example of Failure

Procedures

1.Make sure that the tool number and the wire size are met.

2.Open the grips fully.

3.Insert the contact fully into the nest.

4.Strip the wire and insert it to the contact until the end of

it hits against the nest.

5.Close the grips fully until the ratchet is released.

6.Open the grips to pick up the contact crimped with wire.

7.Make sure that the shape of the crimped work is appropriate.

Single head

Dual head

Tool identification

number

Wire size

Ratchet

Wire size

Tool

identification

number

Failure Item Failure Description Cause

1)Malformation of Pull strength is out of specification. The wire size is out of

the crimped area

(Wire barrel)

the specification, or

abrasion of the tool

Incomplete

crimping of

the barrel

2)Deformation of

the terminal

1.Bend

2.Twist

3.Deformation

of the barrel

3)Variation in crimp

height The crimping height of the tool

is not fixed.

Occurred when grips

were incompletely

tightened (tightened

half way) but in the

position where they can

be open due to the

abrasion or deformation

of the ratchet.

Due to the displacement

in position or uneven

planes of the wire

crimping part and

cladding insulation

crimping part of the tool.

To make sure easily,

insert the contact into

the insulator housing to

check that no floating

of the contact exists.

The crimper is cracked.

■List of Hand Tools

■Pull out strength after crimped

After crimped with appropriate combination of the hand crimping tool,

contact, and wire size, it is usable when the pull out strength listed on

the left is satisfied and no abnormality is observed in appearance.

8455

8263

8283

9073

9021

8216

9090

8263

8025

8017

8014

9215

9043

8283

9220

8387

5090

9515

06 1001 001

06 1001 002

06 1001 003

06 1001 004

06 1001 005

06 1001 006

06 1001 007

06 1001 035

06 1001 008

06 1001 009

06 1001 010

06 1001 011

06 1001 012

06 1001 013

06 1001 014

06 1001 015

06 1001 016

06 1001 017

06 9215 5 0001 0000

06 1001 018

06 1001 019

06 1001 039

06 1001 040

06 1001 047A

06 1001 047B

06 1001 049

06 1001 050

Applicable wire Pull out strength (kg)

AWG14

AWG16

AWG18

AWG20

AWG22

AWG24

AWG26

AWG28

AWG30

Pull out strength (kg)

22.5 and more

20.5 and more

13.5 and more

06.5 and more

00.4 and more

00.3 and more

00.2 and more

00.1 and more

00.5 and more

Series No.

60 8455 0310 00 861

60 8263 0513 00 808

60 8283 0513 30 808

60 9073 0212 00 808

60 9073 0222 30 808

60 9021 0313 00 ＊＊＊

60 9021 0527 00 392

60 8216 0313 00 339

60 9090 0＊3＊00 ＊＊＊

60 9090 0＊2＊00 ＊＊＊

60 9090 0＊1＊00 ＊＊＊

60 8263 0617 00 808

60 8263 2523 00 ＊＊＊

60 8025 0213 00 339

70 8014 000 000 858

60 8017 0313 00 339

70 9215 999 00＊825

60 9043 0517 00 ＊＊＊

60 8283 3513 30 ＊＊＊

71 9220 000 000 869

72 9220 000 000 869

72 8387 999 100 800

60 5090 0210 00 808

Applicable contact

AWG＃22〜28

AWG＃24〜30

AWG＃22〜28

AWG＃24〜30

AWG＃22〜30

AWG＃18〜24

AWG＃14〜20

AWG＃14〜18

AWG＃22〜28

AWG＃20〜24

AWG＃14〜16

AWG＃18

AWG＃20〜22

AWG＃24〜26

AWG＃20〜24

AWG＃26〜28

AWG＃22〜26

AWG＃16

AWG＃18〜20

AWG＃26〜30

AWG＃24〜26

AWG＃10〜12

Applicable wire size

1.2〜1.7

0.7〜1.3

1.0〜1.7

1.0〜1.5

1.0〜1.7

01.5〜2.54

01.9〜3.31

03.3〜5.08

1.2〜1.7

01.5〜1.87

2.8〜3.6

1.3〜2.3

1.2〜2.2

1.0〜1.8

1.8〜2.0

1.4〜2.0

1.0〜1.5

1.0〜1.3

2.5〜3.3

0.85〜1.15

3.3〜5.3

1.5〜1.8

−

①

−

①

−

①

−

②

−

①

−

①

−

①

−

①

−

①

−

①

−

①

−

②

タイプ

2.5〜3.2

3.0〜3.8

2.5〜3.2

2.2〜2.8

4.6〜5.0

2.5〜3.2

2.7〜3.0

2.5〜2.8

2.5〜3.0

2.2〜2.8

3.0〜3.8

4.2〜4.7

1.4〜1.8

5.5〜6.5

2.2〜3.0

Strip length

（

2.8〜3.6

2.2〜3.0

AWG＃14〜16

AWG＃18

AWG＃20

（AVS0.5）

AWG＃20〜22

（AVS0.3,CAVS0.5）

71 9515 999 010 808

72 9515 999 020 808

Outer diameter of the

cladding insulator (mm)

Part number Strip length Type

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