Kverneland 3124 Manual de usuario

3124 - 3128 - 3132

Operator’s Manual

Date of issue 10/2004

Date of printing 10/2004

Language EN

Valid as from serial No. 389.265

Reference No. 31.031.503

Index 114-10

0DFKLQHLGHQWLILFDWLRQ

If technical assistance is required from your dealer very quickly, he will need the following information about

your machine:

Description

Working width

Weight

Serial No.

Accessories

Dealer’s

address

Manufacturer’s

address

Copyright belongs to Kverneland Group Kerteminde AS, Denmark. Copying, conversion into other media, translation or use of extracts or parts

of this document is not permitted, unless Kverneland has allowed this in writing. All rights to this product are reserved. The contents of this

instruction manual can be changed without notice and is subject to technical changes and printing errors.

3124 - 3128 - 3132

Kverneland Group Kerteminde AS

Taarupstrandvej 25

DK-5300 Kerteminde - Denmark

Phone +45 65 19 19 00

Fax +45 65 19 19 99

3124 (2,4 m) - 3128 (2,8m) - 3132 (3,2 m)

3124 (950 kg) - 3128 (1070 kg) - 3132 (1190 kg)

&RQWHQWV

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Contents

3UHIDFH 

Target group of the operator’s manual 4

Meaning of the symbols 4

6DIHW\  

General safety instructions 5

Supplementary safety instructions 9

Safety symbols 9

Meaning of the symbols 10

Safety instructions during crane lift 12

New machine - be careful 13

7HFKQLFDOGDWD 

Dimensions of the machine 15

Technical data of the machine 16

Requirements to the tractor 16

Survey 17

3UHSDUDWLRQ 

Preparation of the machine 18

0RXQWLQJDWWDFKPHQW  

Mounting of suspension 19

7UDQVSRUWRQSX OLFURDGV  

Transport position 25

3UHSDUDWLRQLQWKHILHOG 

Working position 26

Conditioning plate 27

Suspension lock 28

Swath deflector 28

2SHUDWLRQ 

Working in the field 29

3DUNLQJ  

6WRUDJH  

Winter storage 34

0DLQWHQDQFH  

Knives - cutting discs 35

Replacement of knives 36

Cones 37

V-belts 37

Y-finger of the rotor 38

Cardan joint 38

Safety guards 39

Friction clutch (1000 Nm) 39

Lubrication 40

Oil - cutterbar 43

Oil - gearbox, at suspension, 540/1000 RPM

Oil - gearbox at cutterbar 45

Repair prescriptions 46

Bevel gear at cutterbar 50

Cutterbar 51

Sensor for suspension 54

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Spreading equipment 55

High cut skids 56

Throwing wings and special knives 56

Lighting kit 56

)DXOWDQDO\VLV 

:DUUDQW\  

Guidelines for warranty 58

6FUDSSLQJ 

Metal parts 59

Rubber parts 59

Plastic materials 59

Hydraulic oil 59

Electronic parts 59

(8&RQIRUPLW\'HFODUDWLRQ 

EU Directive 98/37/EG 60

'LDJUDP  

1RWHV  

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3UHIDFH

Preface

7DUJHWJURXSRI

WKHRSHUDWRU·V

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This operator’s manual is intended for professional farmers and per-

sons who are qualified for farm work and familiar with the assembly of

agricultural equipment.

)RU\RXURZQVDIHW\

Read the operator’s manual thoroughly before putting the machine in-

to service or assembling the machine. In this way you will get the best

working conditions and will be able to work safely.

)RUWKHHPSOR\HU

All employed staff must frequently be trained in the use of the machine

(at least once a year) to comply with the rules given by the employer’s

insurance company. Untrained or unauthorized staff must not use this

machine.

,QVWUXFWLRQ

Your dealer will assist with instructions in the use and maintenance of

the machine.

0HDQLQJRIWKH

V\PEROV

To make the text in this manual easy to read we have used various

symbols. They can be explained as follows:

•A point symbol means a listing of points.

A triangle means an action to be carried out.

→An arrow means a reference to other places in the text.

Additionally, we also use pictograms helping you to find the relevant

places in the text.

127(

The word “Note !” refers to tips or instructions concerning the opera-

tion.

A wrench means tips concerning mounting and adjustment.

A warning triangle marks important safety instructions. If you do not

adhere to these instructions, the consequences can be:

•Serious malfunctions of the machine.

•Damages on the machine.

•Personal injuries or accidents.

8A star marks examples which may facilitate the understanding.

6DIHW\

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Safety$Q\ RSHUDWRU VHUYLFH PDQ DQG RZQHU must be familiar with the

warning instructions for the machine in this manual before operations

commence.

Always work carefully with agricultural machinery. Read through and

observe the safety instructions in this manual. Safety is your respon-

sibilitity.

3D\SDUWLFXODUDWWHQWLRQWRWKLVV\P RO It means that there could be

a serious hazard. It emphasises precautions which have to be com-

plied with in order to prevent accidents.

This symbol can be found throughout this manual and on the warning

signs on the machine. They are for your safety and should be ob-

served at all times.

*HQHUDOVDIHW\LQ

VWUXFWLRQV

:DWFKRXWIRURWKHUSHRSOHDQGDQLPDOVNever start the machine

or activate hydraulic functions if other persons or animals are near or

on the machine or tractor.

1HYHUVWDQG HWZHHQWKHWUDFWRUZKHHOVDQGWKHPDFKLQH

Adhere to the local laws regarding children’s minimum working age

with agricultural machinery.

8VHRIWKHPDFKLQH

The machine must only be used for harvest of common grass and ce-

real crops. The machine must QRW be used for harvest of maize, mow-

ing in parks and cutting of hedges, neither in vertical nor in horizontal

position.

95-002 fr

95-004 fr

95-042 fr



6DIHW\

8VHSHUVRQDOSURWHFWLRQGHYLFHV

Do not wear loose clothing which might catch in any of the moving

parts. In dusty conditions a suitable mask to EN 149 must be used.

Take care of excessive sound level. Certain tractor/implement combi-

nations, dependant on operating conditions, may generate a noise

level in excess of 85 dB at the operator’s ear, even in a ’Q’ cab. In

these circumstances ear defenders must be worn. Keep cab windows

and doors &/26(' at all times to reduce noise level.

7KHPDFKLQHPXVWRQO\ HFRXSOHGWRDFRUUHFWO\VL]HGWUDFWRU,

and no other machines or implements must be coupled. The weight of

the tractor must correspond to the machine. Observe all local laws.

Make sure that the tractor has the correct P.T.O. A machine intended

for 540 r.p.m. on the P.T.O. must QHYHU be coupled to a tractor with

1000 r.p.m. on the P.T.O.

&RXSOLQJRIWUDFWRUDQGPDFKLQH must be carried out as laid down

in the instructions. All lock bolts must have locking split pins. Observe

all local laws regarding road transport.

:RUNLQDVDIHZD\

The tractor engine must $/:$<6 be stopped and the ignition key re-

moved before carrying out repairs, cleaning, lubricating or maintaining

the machine.

95-005 fr

95-006 fr

95-039 fr

95-007 fr

6DIHW\



6DIHW\JXDUGV

Make sure that $//*8$5'6are in good order and fitted correctly.

'RQRWDWWHPSWWRVWDUWWKHPDFKLQHbefore ensuring this.

3D\SDUWLFXODUDWWHQWLRQWRWKHSODVWLFJXDUGVRIWKH372VKDIW,I

GDPDJHG WKH\ PXVW H UHSODFHG The chain locks of the guards

0867 always be fitted on a suitable place on the tractor and the ma-

chine to prevent the outer plastic guards turning around.

+\GUDXOLFV

Be very careful when dealing with hydraulics. Use eye protection and

gloves. Escaping hydraulic oil under pressure might penetrate into the

skin and cause serious infection. See a doctor if you have been ex-

posed to injury.

&$87,21- damaged hydraulic hoses PXVW be replacedimmediately.

'RQHYHUXVH sealing tape or similar to repair the hoses. The hoses

must be securely fixed. $OOK\GUDXOLFKRVHVRIWKHPDFKLQHVKRXOG

HUHSODFHGDWOHDVWHYHU\\HDUV

5HPHP HUZKHQXQFRXSOLQJDQGZKHQOHDYLQJWUDFWRUPDFKLQH

All hydraulic functions must be in neutral position, the machine must

be lowered to the ground and be safely secured. Never allow children

to play or even stay near agricultural machinery.

'ULYHVDIHO\

Beware of your responsibility, - carelessness can cause serious injury

or death.

Before transporting on public roads, - always check that the machine

is locked with cotter bolt, that the coupling is in order, and that possible

hydraulic systems and pawls are locked, see the manual of the ma-

chine.

Drive carefully. Reduce speed when turning and driving on uneven

ground, - take care that tractor/machine is not swinging and becoming

unstable.

Please note that there is a danger of overturning when working on

slopes and in soft ground conditions.

The machine must not be used in situations that unbalances the trac-

tor.

95-008 fr

95-009 fr

95-010 fr

95-011 fr



6DIHW\

/LJKWLQJ

It is the responsibility of the owner/operator to provide correct lamps

and reflectors on the machine, when it is being transported on public

roads during lighting-up time. Observe the local laws.

6DIHW\HTXLSPHQW

Always carry first aid equipment on the tractor. Also observe the local

legislation concerning fire extinguishers. When working with hay or

straw a fire extinguisher must be available at all times.

6SDUHSDUWV

For safety reasons use only original spare parts. If injury occurs when

using non-original spare parts the 7DDUXSwarranty is invalidated.

0DLQWHQDQFH

Take care that the machine is properly maintained and kept in good

safe working condition. Never change the technical construction of the

machine.

→»Maintenance« Page 35.

95-012 fr

95-013 fr

91-052B fr

95-014 fr

6DIHW\



6XSSOHPHQWDU\

VDIHW\LQVWUXFWLRQV

The machine is equipped with :$51,1* decals. If the decals are

damaged they must be replaced, - reference number for a complete

set of decals is 56.863.000.

6DIHW\V\PEROV

The machine is equipped with decals serving your safety. The decals

must not be removed. If the decals are unreadable or fall off, you can

order new decals and place them on the machine.

95-094 fr

95-093 f



6DIHW\

0HDQLQJRIWKH

V\PEROV

:$51,1*

Your body could be crused! Do not work under the machine unless it

has been safely supported. The tractor engine must be stopped, the

ignition key removed and the hand brake applied.

:$51,1*

Your body could be drawn into the P.T.O. shaft! Guard must not be re-

moved or opened before the machine has stopped rotating. The trac-

tor engine must be stopped, the ignition key removed and the hand

brake applied.

:$51,1*

Rotating machine components! Never allow children to stay near ag-

ricultural lmachinery. Only the operator must stay near the machine.

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