Kunzle & Tasin VEGA Instrucciones de funcionamiento

VEGA

EDGE SANDER FOR WOOD

USER &

MAINTENANCE MANUAL

VEGA User Manual_March 2013 Edition

Foreword

This manual contains important information on the safe use and operation of

this machine.

Failure to read this manual before operating, adjusting or servicing this

machine could cause injury or damage to persons or objects.

Anybody operating the machine should understand how to use and operate it

before starting it up.

Keep this manual for future reference.

This manual is an ENGLISH translation of the original version in Italian.

For a new manual contact:

Kunzle & Tasin S.r.l.

REGISTERED HEADQUARTERS

Via Circonvallazione est, 2/6

27023 Cassolnovo (PV) - Italy

OPERATIONAL HEADQUARTERS

Via Cajkovskij, 14

20092 Cinisello Balsamo (MI) - Italy

Tel. +39 02 66040930

Fax +39 02 66013445

info@kunzletasin.com

www.kunzletasin.com

VEGA User Manual_March 2013 Edition

Contents

Key for machine symbols

Operator safety instructions

Storage

Transporting and handling the machine

Introduction

Information on safe use

Correct use

Machine data plate

Placing into service

Instructions on electrical connection

Cables, extensions and plugs

Instructions on removing sawdust generated during use

Recommendations on prevention measures for users

Personal safety measures

Compliance with safety measures and warnings

Instructions on correct machine use 9

Machine specifications

Machine warnings

Prohibited use

Starting the machine

Machine adjustment procedures

Abrasive assembly procedures

Adjusting the working surface on the floor

Adjusting the handles

Routine maintenance to be performed

Sawdust chamber (for the user) 15

Disc (for the user)

Wheels (for the user)

Dust bag (for the user)

Graphite brushes (for the user)

Lubrication (only for Technical Support Service)

Spare parts

Emergency situations (for the user)

Faults

Causes

Solutions 18

Declaration of Conformity

Disposal

Diagrams

Notes

VEGA User Manual_March 2013 Edition

Key for machine symbols

READ THE INSTRUCTIONS CONTAINED IN THIS

USER AND MAINTENANCE MANUAL BEFORE

USING THE MACHINE

HEARING PROTECTION DURING USE IS

RECOMMENDED

PROTECTION OF THE AIRWAYS DURING USE IS

RECOMMENDED

HAZARD DUE TO ELECTRICITY

HAZARD DUE TO MOVING PARTS

Operator safety instructions

HAZARD

means

Failure to comply with HAZARD notices on the machine or in this

manual may result in death or serious injury to the operator or other

people. Read and comply with all HAZARD notices on the machine

or in this manual.

WARNING

means

Failure to comply with WARNING notices on the machine or in this

manual may result in injury to the operator or other people. Read

and comply with all WARNING notices on the machine or in this

manual.

CAUTION

means

Failure to comply with CAUTION notices on the machine or in this

manual may result in injury to the operator or other people. Read

and comply with all CAUTION notices on the machine or in this

manual.

HAZARD:

Failure to read the VEGA

machine manual before operating, adjusting or performing maintenance

operations on the machine could cause injury or damage to persons or objects. Anyone operating the

machine should understand how to use and operate it before starting it up.

VEGA User Manual_March 2013 Edition

Storage

It is advisable to store the machine in its original packaging. Doing so makes it possible to form a column of three

packages maximum, with one on top of the other.

If the machine is removed from the original packaging and is not used for some time ensure the wheels and drum

are not in contact with the ground. In this case use two supports at least 20mm in height to rest the machine on,

ensuring contact is with the base frame.

ATTENTION

This equipment is for dry use only and must not be used or kept outside in wet conditions. Store the machine

in a dry building, otherwise the machine could be damaged.

Storage temperature from -20°C to 50°C.

Transporting and handling the machine

1. Ensure the power supply cable is disconnected

from the mains and the machine.

2. Always move the sanding machine using the two handles with the bag support turned upwards. Protect

the sanding disc with an abrasive disc and ensure the screws fastening the abrasive disc are secured

well. When transporting the sanding machine on a vehicle always ensure it is well-secured and cannot

move. Always lift and move the machine with care, as it is very heavy.

Introduction

Information on safe use

This instruction manual should be read carefully before using the VEGA wood flooring sander for the first time.

The instruction manual contains important information on safety and preventing improper use of the machine and

will resolve any doubts or questions, making it possible to operate the machine safely and with ease.

Removing safety features could cause death or physical injury.

Familiarise yourself with the machine before using it for the first time.

If a situation arises which has not been described in this manual contact your retailer or Kunzle & Tasin s.r.l.

Correct use

The VEGA edge sander is designed to dry sand wooden floors. Any other use without the consent of the

manufacturer is prohibited.

Do not use on wet floors.

See also Prohibited Use on page 11.

Keep hands and clothing away from moving mechanical parts.

The work area is protected via the base frame.

VEGA User Manual_March 2013 Edition

Introduction

Machine data plate

The following information can be found on the machine data plate:

1. Machine model

2. Safety symbols

3. Motor power

4. Frequency

5. Supply voltage

6. Name of manufacturer

7. Country of manufacture

8. Year of manufacture or see

serial number

9. Serial number:

The serial number is formed as follows:

- the first two numbers refer to the year of manufacture (13 =2013)

- the second group of three numbers indicates the date the machine was

manufactured (029 = 29th January)

- the last two numbers indicate the progressive number of machines

produced on that day of manufacture (16 = sixteenth machine)

Placing into service

Instructions on electrical connection

CAUTION

This machine only operates with the voltage and frequency shown on the machine data

plate. Before connecting the cable to the power supply ensure the correct voltage and

frequency are available.

WARNING

Do not expose the machine to rain. This machine is intended for dry use only.

Keep the machine in a dry building and do not use it in damp or wet places.

WARNING

If the machine is not connected correctly to the electricity network death due to

electrocution may occur. To prevent electric shocks always use a three wire electrical

system connected to earth. For maximum protection against electric shocks use a

circuit protected with a differential cut-out switch.

WARNING

Tampering with the earthing plug in any way may result in death from electrocution. Do

not cut, remove or break the earthing plug. If the socket does not match the plug

consult a qualified electrician.

WARNING

Do not use the machine if the switch malfunctions.

HAZARD

If the machine is used with a damaged plug or power supply cable death may occur

from electrocution. If cables or plugs are worn or damaged in any way, have them

replaced by the manufacturer or the K & T technical support service or similarly

qualified person, in order to prevent risks to safety.

VEGA User Manual_March 2013 Edition

Placing into service

Cables, extensions and plugs

Only use approved cables. The maximum recommended cable length is 7m; for greater lengths use cables with a

larger cross-section.

CAUTION

Using the machine with unsuitable cable cross-sections and/or excessively long cables

may cause injury or damage to people or objects.

WARNING

The machine must never be moved using its cable and the cable must never be pulled

when disconnecting from the socket.

WARNING

Keep the cable away from sources of heat, oil and sharp edges.

BEWARE

MACHINE WITH 230V

∼

50Hz SINGLE PHASE MOTOR

For machines with a 230-240V~50Hz single phase motor (Europe), a HO5VV-F-3x1,5 mm2HAR-

approved power supply cable must be used along with an approved SHUKO 2P+T16A 200÷250V plug.

MACHINE WITH 220V

∼

60Hz SINGLE PHASE MOTOR

For machines with a 220V~60Hz single phase motor, a HO5VV-F-3x1,5 mm2HAR-approved power

supply cable must be used along with an approved SHUKO 2P+T16A 200÷250V plug.

MACHINE WITH 115V

∼

60Hz SINGLE PHASE MOTOR

For machines with a 115V~60Hz single phase motor, a SEO 12/3 105 HAR-approved power supply cable

must be used along with an approved TWIST LOCK 16A 125Vplug.

Instructions on removing sawdust generated during use

HAZARD

Sawdust can ignite spontaneously and

cause injury or damage. It must be

disposed of appropriately. Always empty

the sawdust into metal containers which

are located outside the building.

HAZARD

Sawdust can ignite spontaneously and

cause injury or damage. Empty the

contents of the dust bag when it is 1/3 full.

Empty the dust bag at the end of each

machine use. Never leave the dust bag

unattended when it contains sawdust. Do

not empty the contents of the dust bag

above a fire.

Recommendations on prevention measures for users

Personal safety measures

WARNING

Sawdust can spread through the air and be inhaled when using the sander. Always

wear a dust mask when using the sanding equipment.

WARNING

The eyes and/or body may suffer injury if personal safety clothing is not used. Always

wear safety goggles, protective clothing and a dust mask during sanding operations.

VEGA User Manual_March 2013 Edition

Recommendations on prevention measures for users

Personal safety measures

WARNING

Lengthy exposure to noise levels during sanding operations may damage the hearing.

Always use ear protectors during sanding operations.

CAUTION

Never become distracted during sanding operations, check what is happening

continually. Use common sense. Do not use the machine when tired.

Compliance with safety measures and warnings

HAZARD

Using the machine when not fully assembled may cause injury or damage to people or

objects. Do not use the machine when it is not fully assembled. Keep all fittings tightly

closed. Maintain machine settings in accordance with the specifications.

HAZARD

Using the sander without the safety guards and covers in position may cause injury or

damage. Always ensure that all safety guards and covers are in position and secured

well.

HAZARD

The wood flooring sander may create an explosive environment. Cigarettes, cigars,

pipes, lighters, pilot flames, or any other source of fire may create an explosion if lit

during sanding operations. No sources of fire must be kept near the work area.

HAZARD

Poorly ventilated work areas may create an explosive environment when some

combustible materials are present in the atmosphere, such as solvents, thinners,

alcohol, fuel, some paints, wood dust or other combustible materials. Floor sanding

machines may cause various materials and fumes to ignite. Read the manufacturer's

instructions for each chemical product used and establish its combustibility. Always

keep the work area well-ventilated.

HAZARD

Striking nails when sanding may generate an explosion or fire. Always ensure all nails

are sunk before sanding surfaces.

HAZARD

Serious damage may occur if the power supply circuit trips repeatedly or is undersized.

Have the fuses, safety circuit and power supply line checked by an authorised

electrician.

HAZARD

Performing maintenance and/or repairing the machine when it is not fully disconnected

from the power supply may cause death due to electrocution. Disconnect the power

supply before carrying out any maintenance and/or repair work.

HAZARD

The use of this machine on a circuit which is not earthed may cause death due to

electrocution. Never disconnect or disable the earthing conductor. Consult an

electrician if the earth conductor is missing or it is suspected that the circuit is not

suitably earthed.

HAZARD

The use of this machine with a damaged power supply cable may cause electric shock.

Check the power supply cable regularly for damage such as splitting or wear and tear.

Do not use the machine if the power supply cable is damaged. Do not use the electric

cable to move the machine.

VEGA User Manual_March 2013 Edition

Recommendations on prevention measures for users

Compliance with safety measures and warnings

HAZARD

Injury or damage may occur if the sander runs over the power supply cable and it

becomes damaged. Keep the cable away from the lower part of the machine to avoid

contact with the abrasive. Always keep the power supply cable raised above the

machine.

HAZARD

The moving parts on this machine may cause serious injury and or damage. Keep

hands, feet and loose clothing away from all moving parts of the sander.

HAZARD

Performing maintenance or replacing the dust bag may cause injury to the operator or

people nearby if the machine is connected to the power supply.

WARNING

Failure to comply with instructions on this machine and in this manual may cause

serious injury and/or damage. Read and comply with all safety instructions. Ensure that

all plates, labels, warnings and instructions are secured to the machine. New plates

can be obtained from an authorised K&T dealer.

CAUTION

Injury or damage may occur if maintenance operations or repairs are carried out by

unauthorised personnel.

CAUTION

The machine may become damaged if it is not kept in a dry building. Keep the machine

in a dry building.

Instructions on correct machine use

Read this manual carefully and become familiar with the machine.

The equipment is suitable for industrial use e.g. in hotels, schools, hospitals, offices, factories and shops.

The following information highlights particularly hazardous situations for the operator and/or machine.

Understand when these conditions may be present.

Removing safety features could cause death or physical injury.

Take all steps necessary to instruct personnel who may use the machine.

Report any damage on the machine or incorrect operation immediately.

1. Keep hands and clothes away from rotating parts.

2. Keep hands on the handle when the motor is operating.

3. Do not leave the machine unattended when the motor is operating.

4. Always use the machine with the dust bag in the correct position.

5. Do not detach the dust bag with the motor operating.

6. Always disconnect the power supply cable from the machine before performing maintenance.

7. Transport the machine with care due to the heavy weight of the individual parts making up the machine.

8. Always use the machine in well-ventilated areas.

9. Always dispose of the sawdust appropriately.

10. Use the type and amount of abrasive specified in the instruction manual.

11. Always keep the work area well-lit.

12. The use of accessories other than those recommended in this manual may cause injury.

13. The sander is for indoor jobs only.

VEGA User Manual_March 2013 Edition

Machine specifications

Abrasive disc size

Ø 178mm

Disc size

Ø 178mm

Disc speed

3000 revs/min

Motor speed

11000 revs/min

Motor:

(A25) Europe

(A26) UK

(A22) USA

(A24) USA

230V ∼50 Hz 1.25 Kw

240V ∼50 Hz 1.25 Kw

110V ∼60 Hz 1.25 Kw

220V ∼60 Hz 1.25 Kw

Handles:

height and rotation can be adjusted

Disc tilt control

using wheel support screws

Safety motor protection:

If there is no power.

Motor does not start

without human intervention

Bearings:

lifetime lubricated ball bearings

Noise level (IEC 60704 -1

(continuous weighted sound pressure level

A, measured at a distance

of 0.4 m from the handle

and a height of 1.5 m from the ground)

87.5 dB(A) max

Vibration (ISO 5349)

(weighted value of the

mean square deviation of the acceleration)

≤1.66 m/s2

Machine dimensions

(LxHxW) 280 x 360 x 310mm

Packaging Dimensions

(LxHxW) 300 x 440 x 420mm

Net weight

15 kg

Gross weight (Cardboard packages)

21 kg

Standard equipment

Dust bag

Electric cable with plug

Start-up keys

User and maintenance manual

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