Kubota GL6000 Manual de instrucciones
WORKSHOP MANUAL
DIESEL GENERATOR
GL6000,GL7000,
GL9000,GL11000
KiSC issued 05, 2015 A
TO THE READER
This Workshop Manual has been prepared to provide servicing personnel with
information on the mechanism, service and maintenance of KUBOTA Generator GL
Series. It is divided into three parts, “General”, “Mechanism” and “Servicing”.
General
Information on the general precautions, check and maintenance and special tools.
Mechanism
Information on the construction and function are included. This part should be
understood before proceeding with troubleshooting, disassembling and servicing.
Servicing
There are troubleshooting, servicing specification lists, checking and adjusting,
disassembling and assembling, and servicing which cover procedures, precautions,
factory specifications and allowable limits.
All information illustrations and specifications contained in this manual are based on
the latest product information available at the time of publication.
The right is reserved to make changes in all information at any time without notice.
June 2004
© KUBOTA Corporation 2004
KiSC issued 05, 2015 A
Record of Revisions
For pdf, use search function {Search word} to find all the revised locations.
Last digit
of the
Code No.
Issue
month Main Revised Point and Corrective Measures {Search word} Reference
Page
32015.04 GL9000 / GL11000 Generator changed.
KiSC issued 05, 2015 A
1
GL6000, GL7000, GL9000, GL11000, WSM SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
BEFORE SERVICING AND REPAIRING
• Read all instructions and safety instructions in this
manual and on your generator safety decals.
• Clean the work area and generator.
• Park the generator on a firm and level ground.
• Allow the engine to cool before proceeding.
• Stop the engine, and remove the key.
• Disconnect the battery negative cable.
SAFETY FIRST
This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on
the machine itself to warn of the possibility of personal injury. Read these instructions carefully.
It is essential that you read the instructions and safety regulations before you attempt to repair or use
this unit.
DANGER : Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING : Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION : Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
IMPORTANT : Indicates that equipment or property damage could result if instructions are not
followed.
NOTE : Gives helpful information.
KiSC issued 05, 2015 A
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GL6000, GL7000, GL9000, GL11000, WSM SAFETY INSTRUCTIONS
SAFETY STARTING
• Do not start the engine by shorting across starter
terminals or bypassing the safety start switch.
• Unauthorized modifications to the engine may impair
the function and / or safety and affect engine life.
SAFETY WORKING
• Do not work on the generator while under the
influence of alcohol, medication, or other substances
or while fatigued.
• Wear close fitting clothing and safety equipment
appropriate to the job.
• Use tools appropriate to the work. Makeshift tools,
parts, and procedures are not recommended.
• When servicing is performed together by two or more
persons, take care to perform all work safely.
• Do not touch the rotating or hot parts while the engine
is running.
• Never remove the radiator cap while the engine is
running, or immediately after stopping. Otherwise, hot
water will spout out from radiator. Only remove
radiator cap when cool enough to touch with bare
hands. Slowly loosen the cap to first stop to relieve
pressure before removing completely.
• Escaping fluid (fuel or hydraulic oil) under pressure
can penetrate the skin causing serious injury. Relieve
pressure before disconnecting hydraulic or fuel lines.
Tighten all connections before applying pressure.
• Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable
or uncomfortable loud noises.
AVOID FIRES
• Fuel is extremely flammable and explosive under
certain conditions. Do not smoke or allow flames or
sparks in your working area.
• To avoid sparks from an accidental short circuit,
always disconnect the battery negative cable first and
connect it last.
• Battery gas can explode. Keep sparks and open
flame away from the top of battery, especially when
charging the battery.
• Make sure that no fuel has been spilled on the engine.
KiSC issued 05, 2015 A
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GL6000, GL7000, GL9000, GL11000, WSM SAFETY INSTRUCTIONS
VENTILATE WORK AREA
• If the engine must be running to do some work, make
sure the area is well ventilated. Never run the engine
in a closed area. The exhaust gas contains poisonous
carbon monoxide.
DISPOSE OF FLUIDS PROPERLY
• Do not pour fluids into the ground, down a drain, or
into a stream, pond, or lake. Observe relevant
environmental protection regulations when disposing
of oil, fuel, coolant, electrolyte and other harmful
waste.
PREVENT ACID BURNS
• Sulfuric acid in battery electrolyte is poisonous. It is
strong enough to burn skin, clothing and cause
blindness if splashed into eyes. Keep electrolyte
away from eyes, hands and clothing. If you spill
electrolyte on yourself, flush with water, and get
medical attention immediately.
PREPARE FOR EMERGENCIES
• Keep a first aid kit and fire extinguisher handy at all
times.
• Keep emergency numbers for doctors, ambulance
service, hospital and fire department near your
telephone.
KiSC issued 05, 2015 A
4
GL6000, GL7000, GL9000, GL11000, WSM SAFETY INSTRUCTIONS
The following safety decals are installed on the generator.
If a decal becomes damaged, illegible or is not on the generator, replace it. The decal part number is listed
in the parts list.
[Receptacle Type]
SAFETY DECALS
KiSC issued 05, 2015 A
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GL6000, GL7000, GL9000, GL11000, WSM SAFETY INSTRUCTIONS
[Terminal Type]
KiSC issued 05, 2015 A
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GL6000, GL7000, GL9000, GL11000, WSM SPECIFICATIONS
SPECIFICATIONS
* Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW
W1028103
Model GL6000-STD GL6000-AUS
Generator
Frequency 50 Hz
Rated output 5.5 kW
Maximum output 6.0 kW
Rated voltage 220 V 240 V
Rated current 25 A 22.9 A
Phrase and wire 1 - 2
Number of poles 2
Power Factor 1
Insulation Stator coil: B Rotor coil: F
Engine
Design Vertical, liquid cooled, 4 cycle, diesel
Model name Z482-E2B-SEC-2
Rated output 6.9 kW
Speed 3000 min-1 (rpm)
Number of cylinder -
Bore x Stroke 2 - 67 x 68 mm (2 - 2.52 x 2.68 in.)
Displacement 0.479 L (29.23 cu.in.)
Fuel tank capacity 28 L (7.4 U.S.gals)
Crankcase oil capacity 2.2 L (0.58 U.S.gals)
Starting system Electric type 12 V / 0.8 kW
Battery 38B20R 12 V x 28 Ah / 5 Hr
Continuous operating hours (at rated load) 12 hrs
Net weight kg (lbs) 235 kg (518 lbs)
Output Receptacle 6-15R 2 15A 2
Te r m i n a l 2 P –
KiSC issued 05, 2015 A
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GL6000, GL7000, GL9000, GL11000, WSM SPECIFICATIONS
* Conversion Formula : HP = 0.746 kW, PS = 0.7355 kW
W1030469
Model GL7000-USA GL7000-USA-TM GL7000-STD
Generator
Frequency 60 Hz
Rated output 6.5 kW
Maximum output 7.0 kW
Rated voltage 120 / 240 V 110 / 220 V
Rated current 54.2 / 27.1 A 59.1 / 29.5 A
Phrase and wire 1 - 4
Number of poles 2
Power Factor 1
Insulation Stator coil: B Rotor coil: F
Engine
Design Vertical, liquid cooled, 4 cycle, diesel
Model name Z482-E2B-SEC-3
Rated output 8.1 kW
Speed 3600 min-1 (rpm)
Number of cylinder -
Bore x Stroke 2 - 67 x 68 mm (2 - 2.52 x 2.68 in.)
Displacement 0.479 L (29.23 cu.in.)
Fuel tank capacity 28 L (7.4 U.S.gals)
Crankcase oil capacity 2.2 L (0.58 U.S.gals)
Starting system Electric type 12 V / 0.8 kW
Battery 38B20R 12 V x 28 Ah / 5 Hr
Continuous operating hours (at rated load) 10 hrs
Net weight kg (lbs) 235 kg (518 lbs)
Output
Receptacle L14-30R
L6-30R
L5-30R
5-20RA (GFCI)
5-20RA (GFCI) 5-15R x 2
Terminal – 3P
KiSC issued 05, 2015 A
Este manual sirve para los siguientes modelos
3
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