KTM Freeride 350 2017 Series Manual

SETUP INSTRUCTIONS 2017

Freeride 350

Art. no. 3213585en

INTRODUCTION 1

*3213585en*

3213585en

08/2016

INTRODUCTION

Perform the work described in these setup instructions before the vehicle is delivered to the customer.

Read the setup instructions in their entirety before beginning work.

These setup instructions were written to correspond to the latest state of this series. We reserve the right to make changes in the interest

of technical advancement without at the same time updating this manual.

We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop are not specified here. It

is assumed that the work will be performed by a fully trained mechanic.

All specifications are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete technical specifications,

prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt these to

local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery options, devi-

ations from illustrations and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not

belong to the regular scope of supply.

Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright owner.

ISO 9001(12 100 6061)

According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead to

the maximum possible quality of the products.

Issued by: TÜV Management Service

KTM Sportmotorcycle GmbH

5230 Mattighofen, Austria

This document is valid for the following models:

Freeride 350 EU (F8203Q4)

Freeride 350 AU (F8260Q4)

1 MEANS OF REPRESENTATION 2

1.1 Symbols used

The meaning of specific symbols is described below.

Indicates an expected reaction (e.g. of a work step or a function).

Indicates an unexpected reaction (e.g. of a work step or a function).

Indicates a page reference (more information is provided on the specified page).

Indicates information with more details or tips.

Indicates the result of a testing step.

Denotes a voltage measurement.

Denotes a current measurement.

Denotes a resistance measurement.

1.2 Formats used

The typographical formats used in this document are explained below.

Proprietary name Identifies a proprietary name.

Name®Identifies a protected name.

Brand™ Identifies a trademark.

Underlined terms Refer to technical details of the vehicle or indicate technical terms, which are explained

in the glossary.

2 SETUP 3

2.1 Unpacking and setting up the vehicle

M00075-10

Package 2

–Remove the box and the plastic packaging.

Info

An assistant prevents the motorcycle from falling over.

To avoid damaging the motorcycle during the setup, leave the protective

film on the vehicle until you have finished.

–Remove the separate enclosure and unpack it. Check that the scope of supply

is complete on the basis of the enclosed packing list.

–Have a lift stand available.

Lift stand (78929955100)

–Carefully loosen and remove the tension belt of the footrest mount.

Info

An assistant prevents the motorcycle from falling over.

402050-01

–Together with an assistant, take the vehicle off the palette.

–Position the vehicle on a lift stand.

–Check the vehicle for transport damage.

M00075-11

Package 12

–Remove the box and the plastic packaging.

Info

An assistant prevents the motorcycle from falling over.

To avoid damaging the motorcycle during the setup, leave the protective

film on the vehicle until you have finished.

–Remove and unpack the separate enclosure and attachments. Check that the

scope of supply is complete on the basis of the enclosed packing list.

–Have a lift stand available.

Lift stand (78929955100)

–Remove the two cable ties on the triple clamp.

402051-01

–Together with an assistant, take the vehicle off the palette.

–Position the vehicle on a lift stand.

–Check the vehicle and attachments for transport damage.

–Install the shock absorber. ( p. 8)

B01163-01

–Route the clutch line with the clutch master cylinder toward the front between

the upper and lower triple clamps.

–Position the fork legs and tighten the screws of the triple clamp.

Guideline

Screw, top triple clamp M8 22 Nm

(16.2 lbf ft)

Screw, bottom triple clamp M8 18 Nm

(13.3 lbf ft)

2 SETUP 4

Info

Position the bleeder screws toward the front.

Grooves are milled into the side of the upper end of the fork legs. The

second milled groove (from the top) must be flush with the top edge of

the upper triple clamp.

M01029-11

–Remove screws . Take off the handlebar clamps.

–Remove screws . Take off the handlebar supports.

–Place the handlebar supports in the required position. Mount and tighten

screws .

Guideline

Screw, handlebar support M10 40 Nm

(29.5 lbf ft)

Loctite®243™

Info

Position the left and right handlebar supports evenly.

B01164-01

–Position the handlebar.

Info

Make sure the cables and wiring are positioned correctly.

–Position the handlebar clamps. Mount and tighten the screws evenly.

Guideline

Screw, handlebar clamp M8 20 Nm

(14.8 lbf ft)

Info

The markings on the handlebar should be at the center of the handlebar

clamps.

Keep the gap widths equal when tightening.

–Install the front wheel. ( p. 9)

M00543-01

–Position the controls on the right half of the handlebar.

M00544-01

–Position the controls on the left half of the handlebar.

2 SETUP 5

B01991-10

–Mount the connector retainer and speedometer on the upper triple clamp.

Guideline

Remaining screws, chassis M6 10 Nm (7.4 lbf ft)

–Position turn signal indicator lamp .

–Connect all plug-in connectors to the connector retainer.

B01992-10

–Remove the fuel tank. ( p. 10)

–Pull the EFI control unit from the holder and set it to one side.

–Take off the electrical compartment.

–Disconnect the plug-in connector on the main wiring harness.

–Connect the plug-in connector of the turn signal wiring harness with the plug-in

connector of the main wiring harness.

B01176-01

–Position the turn signal wiring harness against the main wiring harness and secure

with cable ties.

Info

The routing of the wiring harness is shown in the figure.

–Mount the electrical compartment.

–Position the EFI control unit.

–Install the fuel tank. ( p. 11)

402148-01

–Mount the turn signal switch and connect the plug-in connector on the wiring har-

ness.

2 SETUP 6

B01995-10

–Insert the black and violet cables of the bulb included in the separate enclosure

into the socket and position it in the turn signal indicator lamp .

–Position the turn signal on each side and mount and tighten nuts .

–Connect the plug-in connector of the right turn signal with the connector

marked green on the wiring harness.

–Connect plug-in connector of the left turn signal with the connector marked red

on the wiring harness.

–Mount turn signal relay with the retaining bracket and plug in the connector.

–Mount the handlebar cushion.

–Install the front fender. ( p. 16)

–Refit the headlight mask with the headlight. ( p. 16)

M00695-01

–Mount the footrests with the springs and pins. Secure the pins using the washers

and cotter pins.

Pliers for footrest spring (79029083000)

B01170-01

–Mount the license plate holder with the license plate lamp, turn signals, and reflec-

tor.

–Connect the electrical components.

–Connect the plug-in connector of the right turn signal with the connector marked

green on the wiring harness.

–Connect the plug-in connector of the left turn signal with the connector marked red

on the wiring harness.

B01173-01

Warning

Risk of injury Battery acid and battery gases cause serious chemical burns.

–Keep batteries out of the reach of children.

–Wear suitable protective clothing and goggles.

–Avoid contact with battery acid and battery gases.

–Keep sparks and open flames away from the battery. Only charge in

well-ventilated rooms.

–In the event of skin contact, rinse with large amounts of water. If battery

acid gets in the eyes, rinse with water for at least 15 minutes and con-

tact a physician.

–Fill the battery.

Info

Read the notes in the battery package.

–Recharge the battery. ( p. 13)

–Unpack and mount the KTM PowerParts included in the delivery (optional).

Info

Read the accompanying KTM PowerParts fitting instructions.

2 SETUP 7

–Apply the label included in the delivery (optional).

M00545-01

–Mount the mirror clamps on both sides.

B01171-01

–Mount and tighten the rear mirror on both sides.

–Position all controls in their exact positions on the handlebar. Tighten all screws.

–Refuel. ( p. 18)

–Prepare the vehicle according to the specifications in the KTM Dealer.net for han-

dover to the customer.

3 SERVICE WORK ON THE CHASSIS 8

3.1 Raising the motorcycle with a lift stand

Note

Danger of damage The parked vehicle can roll away or fall over.

–Park the vehicle on a firm and level surface.

401942-01

–Raise the motorcycle at the frame underneath the engine.

Lift stand (78929955100)

Neither wheel is in contact with the ground.

–Secure the motorcycle against falling over.

3.2 Removing the motorcycle from the lift stand

Note

Danger of damage The parked vehicle can roll away or fall over.

–Park the vehicle on a firm and level surface.

401943-10

–Remove the motorcycle from the lift stand.

–Remove the lift stand.

–To park the motorcycle, fold side stand down to the ground with your foot and

rest the motorcycle on it.

Info

While riding, the side stand must be folded up and secured with the rubber

band.

3.3 Installing the shock absorber

E00291-11

Main work

–Push splash protector to the side and position the shock absorber. Mount and

tighten screw .

Guideline

Screw, top shock absorber M12 80 Nm

(59 lbf ft)

Loctite®2701™

–Mount and tighten screw .

Guideline

Screw, bottom shock

absorber

M12 80 Nm

(59 lbf ft)

Loctite®2701™

Info

The heim joint for the shock absorber at the swingarm is Teflon coated. It

must not be greased with grease or with any other lubricants. Lubricants

dissolve the Teflon coating, thereby drastically reducing the service life.

–Mount and tighten screw .

Guideline

Screw, upper subframe M10 45 Nm

(33.2 lbf ft)

Loctite®243™

Finishing work

–Lock the seat. ( p. 10)

–Remove the motorcycle from the lift stand. ( p. 8)

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