KTM 690 Enduro R 2019 Manual de usuario

OWNER'S MANUAL 2019

690 Enduro R

Art. no. 3213909en

DEAR KTM CUSTOMER

*3213909en*

3213909en

01/2019

DEAR KTM CUSTOMER

Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art

sports vehicle that will continue giving you pleasure for a long time if you maintain it properly. We wish you good

and safe riding at all times!

Enter the serial numbers of your vehicle below.

Vehicle identification number ( p. 24) Dealer's stamp

Engine number ( p. 25)

Key number ( p. 25)

The Owner's Manual contained the latest information for this model series at the time of going to print. However,

minor differences due to further developments in design cannot be ruled out completely.

All specifications are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete

technical specifications, prices, colors, forms, materials, services, designs, equipment, etc., without prior notice

and without specifying reasons, to adapt these to local conditions, as well as to stop production of a particular

model without prior notice. KTM accepts no liability for delivery options, deviations from figures and descriptions,

misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the

regular scope of supply.

DEAR KTM CUSTOMER

Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission

of the copyright owner.

ISO 9001(12 100 6061)

KTM applies quality assurance processes that lead to the highest possible product quality as

defined in the ISO 9001 international quality management standard.

Issued by: TÜV Management Service

KTM Sportmotorcycle GmbH

Stallhofnerstraße 3

5230 Mattighofen, Austria

This document is valid for the following models:

690 Enduro R EU (F9703S8)

TABLE OF CONTENTS

1 MEANS OF REPRESENTATION ...................... 9

1.1 Symbols used .................................... 9

1.2 Formats used................................... 10

2 SAFETY ADVICE.......................................... 11

2.1 Use definition –intended use............ 11

2.2 Misuse............................................ 11

2.3 Safety advice................................... 11

2.4 Degrees of risk and symbols .............. 12

2.5 Tampering warning........................... 13

2.6 Safe operation ................................. 13

2.7 Protective clothing ........................... 14

2.8 Work rules....................................... 15

2.9 Environment.................................... 15

2.10 Owner's Manual ............................... 16

3 IMPORTANT NOTES.................................... 17

3.1 Manufacturer and implied warranty.... 17

3.2 Fuel, auxiliary substances ................. 17

3.3 Spare parts, accessories ................... 17

3.4 Service ........................................... 18

3.5 Figures ........................................... 18

3.6 Customer service.............................. 18

4 VIEW OF VEHICLE ...................................... 20

4.1 View of vehicle, front left (example) ... 20

4.2 View of vehicle, rear right

(example)........................................ 22

5 SERIAL NUMBERS ..................................... 24

5.1 Vehicle identification number............ 24

5.2 Type label ....................................... 24

5.3 Key number..................................... 25

5.4 Engine number ................................ 25

5.5 Fork part number ............................. 26

5.6 Shock absorber article number .......... 26

6 CONTROLS................................................. 27

6.1 Clutch lever..................................... 27

6.2 Hand brake lever.............................. 27

6.3 Throttle grip .................................... 28

6.4 Horn button..................................... 28

6.5 Light switch .................................... 29

6.6 Turn signal switch............................ 29

6.7 Emergency OFF switch ..................... 30

6.8 Electric starter button....................... 31

6.9 ABS button ..................................... 31

6.10 Combination switch.......................... 32

6.11 Ignition and steering lock.................. 34

TABLE OF CONTENTS

6.12 Overview of indicator lamps .............. 35

6.13 Seat unlocking................................. 37

6.14 Grab handles ................................... 37

6.15 Passenger foot pegs ......................... 38

6.16 Shift lever ....................................... 38

6.17 Foot brake lever ............................... 39

6.18 Side stand....................................... 40

6.19 Opening fuel tank filler cap............... 41

6.20 Closing the fuel tank filler cap........... 43

6.21 Combination instrument ................... 43

6.21.1 Overview ..................................... 43

6.21.2 Activation ................................... 44

6.21.3 Messages on the combination

instrument .................................. 44

6.21.4 Setting the combination

instrument .................................. 45

6.21.5 Setting the kilometers or miles...... 45

6.21.6 Setting the clock ......................... 46

6.21.7 Setting the service display ............ 47

6.21.8 Speed, time, and DST

distance 1................................... 49

6.21.9 Speed, time, and DST2

distance 2................................... 50

6.21.10 AVG average speed, ART

operating hours, and ODO total

distance covered.......................... 51

7 PREPARING FOR USE................................. 52

7.1 Advice on preparing for first use ........ 52

7.2 Running in the engine ...................... 54

7.3 Loading the vehicle.......................... 55

8 RIDING INSTRUCTIONS.............................. 58

8.1 Checks and maintenance measures

when preparing for use ..................... 58

8.2 Starting the vehicle.......................... 59

8.3 Starting off...................................... 62

8.4 Shifting, riding ................................ 63

8.5 Quickshifter + (optional)................... 70

8.6 Motorcycle traction control (MTC) ...... 71

8.7 Applying the brakes.......................... 72

8.8 Stopping, parking............................. 74

8.9 Transport ........................................ 76

8.10 Refueling ........................................ 77

9 SERVICE SCHEDULE .................................. 80

9.1 Additional information...................... 80

9.2 Required work ................................. 80

9.3 Recommended work ......................... 83

10 TUNING THE CHASSIS ............................... 84

10.1 Fork/shock absorber ......................... 84

TABLE OF CONTENTS

10.2 Adjusting the compression damping

of the fork ....................................... 84

10.3 Adjusting the rebound damping of

the fork........................................... 86

10.4 Compression damping of the shock

absorber.......................................... 87

10.5 Adjusting the low-speed

compression damping of the shock

absorber.......................................... 87

10.6 Adjusting the high-speed

compression damping of the shock

absorber.......................................... 89

10.7 Adjusting the rebound damping of

the shock absorber........................... 90

11 SERVICE WORK ON THE CHASSIS............... 92

11.1 Raising the motorcycle with a lift

stand .............................................. 92

11.2 Removing the motorcycle from the

lift stand ......................................... 92

11.3 Cleaning the dust boots of the fork

legs ................................................ 93

11.4 Removing fork protector.................... 95

11.5 Installing the fork protector............... 95

11.6 Bleeding the fork legs....................... 96

11.7 Checking the steering head bearing

play ................................................ 97

11.8 Adjusting the steering head bearing

play ............................................ 98

11.9 Removing the seat ........................... 99

11.10 Mounting the seat.......................... 100

11.11 Removing the tool set..................... 100

11.12 Storing the tool set......................... 101

11.13 Take off the side cover ................... 103

11.14 Mounting side cover ....................... 104

11.15 Removing the front fender .............. 105

11.16 Installing the front fender ............... 106

11.17 Removing the air filter ................ 106

11.18 Installing the air filter ................. 108

11.19 Checking the chain for dirt.............. 109

11.20 Cleaning the chain ......................... 109

11.21 Checking the chain tension ............. 111

11.22 Adjusting the chain tension............. 113

11.23 Checking the chain, rear sprocket,

engine sprocket, and chain guide .... 115

11.24 Adjusting chain guide ................. 120

11.25 Adjusting the basic position of the

clutch lever ................................... 121

11.26 Checking/correcting the fluid level

of hydraulic clutch ......................... 122

11.27 Removing engine guard .................. 124

TABLE OF CONTENTS

11.28 Installing the engine guard ............. 125

12 BRAKE SYSTEM ....................................... 126

12.1 Anti-lock braking system (ABS) ....... 126

12.2 Adjusting the basic position of the

hand brake lever ............................ 129

12.3 Checking the brake discs ................ 130

12.4 Checking the front brake fluid

level ............................................. 131

12.5 Adding the front brake fluid ......... 132

12.6 Checking the front brake linings ...... 135

12.7 Changing the front brake

linings ....................................... 136

12.8 Checking the free travel of foot

brake lever .................................... 141

12.9 Adjusting the basic position of the

foot brake lever .......................... 142

12.10 Checking the rear brake fluid

level ............................................. 144

12.11 Adding rear brake fluid ............... 145

12.12 Checking the rear brake linings ....... 147

12.13 Changing the rear brake linings .... 148

13 WHEELS, TIRES ....................................... 153

13.1 Removing the front wheel ............ 153

13.2 Installing the front wheel ............ 155

13.3 Removing the rear wheel ............. 157

13.4 Installing the rear wheel .............. 159

13.5 Checking the rear hub damping

rubber pieces ............................. 163

13.6 Checking the tire condition ............. 165

13.7 Checking tire pressure .................... 167

13.8 Checking the spoke tension............. 169

13.9 Using tire repair spray .................... 170

14 ELECTRICAL SYSTEM ............................... 171

14.1 Removing the 12-V battery .......... 171

14.2 Installing the 12-V battery ........... 173

14.3 Charging the 12-V battery ........... 176

14.4 Changing the main fuse.................. 179

14.5 Changing the ABS fuses ................. 181

14.6 Changing the fuses of individual

power consumers ........................... 183

14.7 Removing the headlight mask with

the headlight ................................. 186

14.8 Installing the headlight mask with

the headlight ................................. 187

14.9 Changing the headlight bulb ........... 188

14.10 Changing the position light lamp ..... 190

14.11 Checking the headlight setting ........ 192

14.12 Adjusting the headlight range.......... 193

TABLE OF CONTENTS

14.13 Changing the combination

instrument battery.......................... 193

14.14 USB socket ................................... 196

14.15 ACC1 and ACC2............................. 196

14.16 Diagnostics connector .................... 197

15 COOLING SYSTEM .................................... 198

15.1 Cooling system .............................. 198

15.2 Checking the antifreeze and

coolant level.................................. 199

15.3 Checking the coolant level .............. 202

15.4 Draining the coolant ................... 204

15.5 Filling/bleeding the cooling

system ...................................... 205

15.6 Changing the coolant .................. 207

16 TUNING THE ENGINE............................... 211

16.1 Changing the drive mode ................ 211

16.2 Adjusting traction control................ 212

16.3 Checking the basic position of the

shift lever...................................... 213

16.4 Adjusting the basic position of the

shift lever .................................. 214

17 SERVICE WORK ON THE ENGINE .............. 215

17.1 Checking the engine oil level........... 215

17.2 Changing the engine oil and oil

filter, cleaning the oil screens ...... 216

17.3 Adding engine oil........................... 222

18 CLEANING, CARE ..................................... 224

18.1 Cleaning the motorcycle ................. 224

18.2 Checks and maintenance steps for

winter operation............................. 227

19 STORAGE................................................. 229

19.1 Storage ......................................... 229

19.2 Preparing for use after storage......... 231

20 TROUBLESHOOTING ................................ 232

21 TECHNICAL DATA..................................... 236

21.1 Engine .......................................... 236

21.2 Engine tightening torques ............... 238

21.3 Capacities ..................................... 243

21.3.1 Engine oil ................................. 243

21.3.2 Coolant ..................................... 243

21.3.3 Fuel ......................................... 243

21.4 Chassis ......................................... 244

21.5 Electrical system............................ 246

21.6 Tires ............................................. 247

21.7 Fork.............................................. 247

TABLE OF CONTENTS

21.8 Shock absorber.............................. 248

21.9 Chassis tightening torques .............. 249

22 SUBSTANCES .......................................... 256

23 AUXILIARY SUBSTANCES ......................... 259

24 STANDARDS ............................................ 261

25 INDEX OF SPECIAL TERMS ....................... 262

26 LIST OF ABBREVIATIONS.......................... 263

27 LIST OF SYMBOLS.................................... 264

27.1 Red symbols.................................. 264

27.2 Yellow and orange symbols.............. 264

27.3 Green and blue symbols.................. 265

INDEX ............................................................. 266

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