KTM 690 Duke EU 2017 Manual

SETUP INSTRUCTIONS 2017

690 Duke

690 Duke R

Art. no. 3213613en

INTRODUCTION 1

*3213613en*

3213613en

11/2016

INTRODUCTION

Perform the work described in these setup instructions before the vehicle is delivered to the customer.

Read the setup instructions in their entirety before beginning work.

These setup instructions were written to correspond to the latest state of this series. We reserve the right to make changes in the interest

of technical advancement without at the same time updating this manual.

We shall not provide a description of general workshop methods. Likewise, safety rules that apply in a workshop are not specified here. It

is assumed that the work will be performed by a fully trained mechanic.

All specifications are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete technical specifications,

prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt these to

local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery options, devi-

ations from illustrations and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not

belong to the regular scope of supply.

Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright owner.

ISO 9001(12 100 6061)

According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead to

the maximum possible quality of the products.

Issued by: TÜV Management Service

KTM Sportmotorcycle GmbH

5230 Mattighofen, Austria

This document is valid for the following models:

690 Duke EU (F9703Q3, F9703Q4)

690 Duke US (F9775Q3, F9775Q4)

690 Duke CN (F9787Q4)

690 Duke R EU (F9703Q1)

1 MEANS OF REPRESENTATION 2

1.1 Symbols used

The meaning of specific symbols is described below.

Indicates an expected reaction (e.g. of a work step or a function).

Indicates an unexpected reaction (e.g. of a work step or a function).

Indicates a page reference (more information is provided on the specified page).

Indicates information with more details or tips.

Indicates the result of a testing step.

Denotes a voltage measurement.

Denotes a current measurement.

Denotes a resistance measurement.

1.2 Formats used

The typographical formats used in this document are explained below.

Proprietary name Identifies a proprietary name.

Name®Identifies a protected name.

Brand™ Identifies a trademark.

Underlined terms Refer to technical details of the vehicle or indicate technical terms, which are explained

in the glossary.

2 SETUP 3

2.1 Unpacking and setting up the vehicle

E00601-01

–Remove the box and the plastic packaging.

Info

To avoid damaging the motorcycle while mounting the handlebar, leave the

film on the fuel tank until all of the work on the motorcycle has been fin-

ished.

–Check the vehicle for transport damage.

–Unpack the separate enclosure and check its contents on the basis of the enclosure

list.

(690 Duke US)

–Ensure that the reflector is mounted on the license plate holder.

E00602-01

–Remove the controls from the transport holder. Remove the screws and handlebar

clamps. Remove the transport holder.

K00451-01

–Remove the right-hand handlebar weight.

–Position the controls on the right half of the handlebar. Tighten the screws.

Guideline

Screw, throttle grip M5 3.5 Nm

(2.58 lbf ft)

E00174-10

–Position the handlebar.

Marking 0on the scale on the handlebar is situated in the middle of the han-

dlebar clamp.

–Position the handlebar clamps. Tighten the screws evenly.

Guideline

Screw, handlebar clamp M8 20 Nm

(14.8 lbf ft)

–Mount and tighten the right handlebar weight.

–Check the throttle grip for smooth operation.

K00452-01

–Position the controls on the left half of the handlebar.

–Position all controls in their exact positions on the handlebar. Tighten all screws.

2 SETUP 4

201899-10

–Mount and tighten the rear mirror adapter and rear mirror on both sides.

H00385-01

–Mount the footrests with the springs and pins. Secure the pins with the lock rings.

Pliers for footrest spring (58429083000)

201901-10

–Mount the reflector.

–Remove the protective plastic.

–Carefully loosen and remove the tensioning belt over the swingarm.

Info

An assistant prevents the motorcycle from falling over.

–Carefully loosen and remove the tension belts around the lower triple clamp.

The vehicle is released at the front.

–Together with an assistant, take the vehicle off the palette.

Warning

Risk of injury Battery acid and battery gases cause serious chemical burns.

–Keep batteries out of the reach of children.

–Wear suitable protective clothing and safety glasses.

–Avoid contact with battery acid and battery gases.

–Keep sparks or open flames away from the battery.

–Only charge batteries in well-ventilated rooms.

–Rinse the affected area immediately with plenty of water in the event of

contact with the skin.

–Rinse eyes with water for at least 15 minutes and consult a doctor

immediately if battery acid and battery gases get into the eyes.

–Fill the battery.

Info

Read the notes in the battery package.

–Recharge the battery. ( p. 5)

–Install the battery. ( p. 6)

–Refuel. ( p. 8)

–Prepare the vehicle according to the specifications in the KTM Dealer.net for han-

dover to the customer.

–Set the kilometers or miles. ( p. 8)

3 WORK 5

3.1 Removing the passenger seat

V00043-10

–Insert the ignition key in seat lock 1and turn it clockwise.

–Raise the rear of the passenger seat, push it towards the rear, and remove it

upward.

–Remove the ignition key from the seat lock.

3.2 Mounting the passenger seat

K00421-10

–Hook catches 1of the passenger seat onto the storage compartment, lower the

rear, and simultaneously push forward.

–Press down the passenger seat until it clicks into place.

Warning

Danger of accidents The passenger seat can come loose from the anchoring

if it is not mounted correctly.

–After mounting the passenger seat, check that it is locked correctly by

pulling up.

–Finally, check that the passenger seat is correctly mounted.

3.3 Recharging the battery

Warning

Risk of injury Battery acid and battery gases cause serious chemical burns.

–Keep batteries out of the reach of children.

–Wear suitable protective clothing and safety glasses.

–Avoid contact with battery acid and battery gases.

–Keep sparks or open flames away from the battery.

–Only charge batteries in well-ventilated rooms.

–Rinse the affected area immediately with plenty of water in the event of contact with the skin.

–Rinse eyes with water for at least 15 minutes and consult a doctor immediately if battery acid and battery gases get into

the eyes.

Warning

Environmental hazard Batteries contain environmentally-hazardous materials.

–Do not dispose of batteries as household waste.

–Dispose of batteries at a collection point for used batteries.

Warning

Environmental hazard Hazardous substances cause environmental damage.

–Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with the applicable regu-

lations.

Info

Even when there is no load on the battery, it discharges steadily.

The charging level and the method of charging are very important for the service life of the battery.

Rapid recharging with a high charging current shortens the service life of the battery.

If the charging current, charging voltage, and charging time are exceeded, the battery will be destroyed.

If the battery is depleted from starting the vehicle repeatedly, the battery must be charged immediately.

If the battery is left in a discharged state for an extended period, it will become over-discharged and sulfated, destroying the

battery.

The battery is maintenance-free, i.e., the acid level does not have to be checked.

3 WORK 6

Preparatory work

–Switch off the ignition by turning the ignition key to the position .

–Remove the passenger seat. ( p. 5)

–Disconnect the negative cable of the battery. ( p. 7)

311910-10

Main work

–Connect the battery charger to the battery. Set the battery charger.

Alternative 1

Battery charger XCharge-professional EU (00029095050)

Alternative 2

Battery charger XCharge-professional US (00029095051)

Alternative 3

Battery charger XCharge-professional GB (00029095052)

Alternative 4

Battery charger XCharge-professional CH (00029095053)

Info

Follow the instructions of the charger and the manual.

–Switch off the battery charger after charging and disconnect from the battery.

Guideline

The charging current, charging voltage, and charging time must not be exceeded.

Charge the battery regularly when the

motorcycle is not in use

3 months

Finishing work

–Connect the negative cable of the battery. ( p. 7)

–Mount the passenger seat. ( p. 5)

–Set the time and date. ( p. 7)

3.4 Installing the battery

V00579-10

Main work

–Position the battery in the battery holder.

Alternative 1

Battery (YTX9-BS)

Alternative 2

Battery (HTZ12A-BS)

The battery terminals face opposite the direction of travel.

–Reconnect rubber band 1.

–Connect both positive cables 2to the battery.

Guideline

Screw, battery terminal M6 2 Nm (1.5 lbf ft)

–Mount positive terminal cover 3.

V00580-11

–Connect negative cable 4to the battery.

Guideline

Screw, battery terminal M6 2 Nm (1.5 lbf ft)

3 WORK 7

Finishing work

–Mount the passenger seat. ( p. 5)

–Set the time and date. ( p. 7)

3.5 Disconnecting the negative cable of the battery

Preparatory work

–Switch off the ignition by turning the ignition key to the position .

–Remove the passenger seat. ( p. 5)

V00580-10

Main work

–Disconnect negative cable 1of the battery.

3.6 Connecting the negative cable of the battery

V00580-10

Main work

–Connect negative cable 1. Tighten the screw.

Guideline

Screw, battery terminal M6 2 Nm (1.5 lbf ft)

Finishing work

–Mount the passenger seat. ( p. 5)

–Set the time and date. ( p. 7)

3.7 Set the time and date

Condition

The motorcycle is stationary.

K00393-01

–Press the UP or DOWN button until the "Settings" menu appears on the display.

Pressing the SET button opens the menu.

–Press the UP or DOWN button until the "Clock-date set" menu is marked on the dis-

play. Pressing the SET button again sets the unit of measure.

–Press the SET button.

The hour next to "Clock" flashes.

–Press the UP or DOWN button until the current hour is set.

–Press the SET button.

The minute next to "Clock" flashes.

–Press the UP or DOWN button until the current minute is set.

–Press the SET button.

The day next to "Date" flashes.

–Press the UP or DOWN button until the current day is set.

–Press the SET button.

The month next to "Date" flashes.

–Press the UP or DOWN button until the current month is set.

–Press the SET button.

The year next to "Date" flashes.

–Press the UP or DOWN button until the current year is set.

3 WORK 8

–Press the BACK button.

Time and date are saved.

3.8 Setting the kilometers or miles

Info

If the unit is changed, the value is retained and converted accordingly.

Make the setting according to the country.

Condition

The motorcycle is stationary.

K00382-01

–Press the UP or DOWN button until the "Settings" menu appears on the display.

Pressing the SET button opens the menu.

–Press the UP or DOWN button until "Distance" is marked on the display. Pressing the

SET button again sets the unit of measure.

–Select kilometers "km" or miles "mi" for the distance.

3.9 Refueling

Danger

Fire hazard Fuel is highly flammable.

The fuel in the fuel tank expands when warm and can escape if overfilled.

–Do not refuel the vehicle in the vicinity of open flames or lit cigarettes.

–Switch off the engine for refueling.

–Make sure that no fuel is spilled; particularly not on hot parts of the vehicle.

–If any fuel is spilled, wipe it off immediately.

–Observe the specifications for refueling.

Warning

Danger of poisoning Fuel is poisonous and a health hazard.

–Avoid skin, eye and clothing contact with fuel.

–Immediately consult a doctor if you swallow fuel.

–Do not inhale fuel vapors.

–In case of skin contact, rinse the affected area with plenty of water.

–Rinse the eyes thoroughly with water, and consult a doctor in case of fuel contact with the eyes.

–Change your clothing in case of fuel spills on them.

Note

Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged.

In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the

fuel system.

–Refuel only with clean fuel that meets the specified standards.

Warning

Environmental hazard Improper handling of fuel is a danger to the environment.

–Do not allow fuel to enter the groundwater, the soil, or the sewage system.

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