KSB AmaRoc Instrucciones de instalación
Submersible Mixer Stands
AmaRoc
Submersible mixer stand for
Amaprop submersible mixers
Installation Parts/Accessories
US market
Installation/Operating Manual
Mat. No.: 01211329
Legal information/Copyright
Installation/Operating Manual AmaRoc
Original operating manual
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to a
third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB SE & Co. KGaA, Frankenthal 1/31/2018
Contents
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Contents
Glossary .................................................................................................................................................. 5
1 General.................................................................................................................................................... 6
1.1 Principles ...........................................................................................................................................................6
1.2 Target group.....................................................................................................................................................6
1.3 Other applicable documents............................................................................................................................6
1.4 Symbols .............................................................................................................................................................6
2 Safety...................................................................................................................................................... 7
2.1 Key to safety symbols/markings.......................................................................................................................7
2.2 General..............................................................................................................................................................7
2.3 Intended use .....................................................................................................................................................7
2.4 Personnel qualification and personnel training.............................................................................................8
2.5 Consequences and risks caused by non-compliance with these operating instructions ..............................8
2.6 Safety awareness ..............................................................................................................................................8
2.7 Unauthorized modes of operation..................................................................................................................8
3 Transport/Temporary Storage/Disposal............................................................................................... 9
3.1 Transport...........................................................................................................................................................9
3.2 Storage and preservation...............................................................................................................................10
3.3 Return to supplier...........................................................................................................................................10
3.4 Disposal ...........................................................................................................................................................11
4 Description............................................................................................................................................ 12
4.1 General description ........................................................................................................................................12
4.2 Designation.....................................................................................................................................................12
4.3 Name plate......................................................................................................................................................12
4.4 Design details..................................................................................................................................................13
4.5 Configuration and function...........................................................................................................................13
4.6 Scope of supply...............................................................................................................................................14
4.7 Dimensions and weights ................................................................................................................................15
5 Installation at Site................................................................................................................................ 16
5.1 Safety regulations...........................................................................................................................................16
5.2 Prerequisites....................................................................................................................................................16
5.3 Checks to be carried out prior to installation...............................................................................................16
5.3.1 Preparing the place of installation ...................................................................................................16
5.4 Installing the submersible mixer stand .........................................................................................................17
5.4.1 Preparing the foundation .................................................................................................................17
5.4.2 Setting up the submersible mixer stand...........................................................................................18
5.4.3 Fitting the square guide rail..............................................................................................................19
5.5 Mounting the submersible mixer on the submersible mixer stand.............................................................22
5.5.1 Fitting the lifting bail ........................................................................................................................22
5.5.2 Transporting the submersible mixer.................................................................................................22
5.5.3 Adjusting the attachment point .......................................................................................................23
5.5.4 Lifting hook........................................................................................................................................24
5.5.5 Lifting rope.........................................................................................................................................24
5.5.6 Fitting the protective cable sheath on the submersible mixer .......................................................24
5.5.7 Fitting the submersible mixer to the submersible mixer stand.......................................................25
5.5.8 Fastening and tensioning the power cable......................................................................................26
5.5.9 Fastening the lifting rope..................................................................................................................26
6 Commissioning/Start-up/Shutdown................................................................................................... 27
6.1 Commissioning/start-up .................................................................................................................................27
6.2 Shutdown........................................................................................................................................................27
7 Servicing/Maintenance........................................................................................................................ 28
7.1 Safety regulations...........................................................................................................................................28
7.2 Servicing/Inspection........................................................................................................................................29
Contents
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7.3 Tightening torques.........................................................................................................................................29
8 Trouble-shooting.................................................................................................................................. 30
9 Related Documents.............................................................................................................................. 31
9.1 General assembly drawing showing individual components ......................................................................31
9.2 General arrangement drawing......................................................................................................................32
9.3 General arrangement drawing - Special models..........................................................................................33
10 Certificate of Decontamination........................................................................................................... 34
Index ..................................................................................................................................................... 35
Glossary
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Glossary
Certificate of decontamination
If a product is to be returned to the manufacturer,
the customer declares in a certificate of
decontamination that the product has been
properly drained to eliminate any environmental
and health hazards arising from components in
contact with the fluid handled.
Submersible mixer
Submersible mixers are mixing units with open
axial propeller hydraulics and an air-filled
submersible motor.
1 General
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1 General
1.1 Principles
This installation/operating manual is valid for the type series and variants indicated
on the front cover. It describes proper and safe installation.
The name plate indicates the type series and size, the main operating data, the order
number and the order item number. The order number and order item number
clearly identify the installation part/accessories and serve as identification for all
further business processes.
In the event of damage, immediately contact your nearest KSB Service center to
maintain the right to claim under warranty.
1.2 Target group
This operating manual is aimed at the target group of trained and qualified specialist
technical personnel.
1.3 Other applicable documents
Table1: Overview of other applicable documents
Document Contents
Data sheet Description of the technical data
General arrangement drawing/
outline drawing
Description of mating and installation dimensions
General assembly drawing1) Sectional drawing
1.4 Symbols
Table2: Symbols used in this manual
Symbol Description
✓Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳Safety instructions
⇨Result of an action
⇨Cross-references
1.
2.
Step-by-step instructions
Note
Recommendations and important information on how to handle
the product
1) If agreed to be included in the scope of supply
2 Safety
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2 Safety
!DANGER
All the information contained in this section refers to hazardous situations.
In addition to the present general safety information the action-related safety
information given in the other sections must be observed.
2.1 Key to safety symbols/markings
Table3: Definition of safety symbols/markings
Symbol Description
!DANGER
DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
!WARNING
WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.
Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.
2.2 General
This operating manual contains general installation, operating and maintenance
instructions that must be observed to ensure safe operation of the system and
prevent personal injury and damage to property.
The safety information in all sections of this manual must be complied with.
The operating manual must be read and understood by the responsible specialist
personnel/operators prior to installation and commissioning.
The contents of this operating manual must be available to the specialist personnel
at the site at all times.
The operator is responsible for ensuring compliance with all local regulations which
are not taken into account.
2.3 Intended use
▪The submersible mixer stand must only be used in the applications described in
the other applicable documents.
▪Only use submersible mixer stands which are in perfect technical condition.
▪Only use the submersible mixer stand in the fluid described in the data sheet or
product literature.
▪Consult the manufacturer about any other modes of use not described in the
data sheet or product literature.
▪Never exceed the permissible operating limits and use limits specified in the data
sheet or product literature regarding temperature etc.
▪Observe all safety information and instructions in this manual.
2 Safety
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2.4 Personnel qualification and personnel training
All personnel involved must be fully qualified to install, operate, maintain and
inspect the product this manual refers to.
The responsibilities, competence and supervision of all personnel involved in
transport, installation, operation, maintenance and inspection must be clearly
defined by the operator.
Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.
Training must always be supervised by technical specialist personnel.
2.5 Consequences and risks caused by non-compliance with these operating
instructions
▪Non-compliance with these operating instructions will lead to forfeiture of
warranty cover and of any and all rights to claims for damages.
▪Non-compliance can, for example, have the following consequences:
–Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
–Failure of important product functions
–Failure of prescribed maintenance and servicing practices
–Hazard to the environment due to leakage of hazardous substances
2.6 Safety awareness
In addition to the safety information contained in this manual and the intended use,
the following safety regulations shall be complied with:
▪Accident prevention, health regulations and safety regulations
▪Explosion protection regulations
▪Safety regulations for handling hazardous substances
▪Applicable standards, directives and laws
2.7 Unauthorized modes of operation
Never operate the submersible mixer stand outside the limits stated in the data sheet
and in this installation and operating manual.
The warranty relating to the operating reliability and safety of the submersible mixer
stand supplied is only valid if the stand is used in accordance with its intended use.
3 Transport/Temporary Storage/Disposal
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3 Transport/Temporary Storage/Disposal
3.1 Transport
DANGER
Improper transport
Danger to life from parts falling or toppling over!
Damage to the submersible mixer stand!
▷Attach lifting tackle only to the eyebolt provided.
▷Never use the chains or lifting ropes included in KSB's scope of supply for lifting
loads other than the KSB product supplied.
▷Safely attach lifting ropes or chains to the eyebolt and crane.
▷Only place submersible mixer stands, whether transported with or without a
pallet, on solid and level ground.
Transport Transport the submersible mixer stand in horizontal position and in its original
packaging (strapped to the pallet), as shown.
Transport the submersible mixer stand with a fork-lift truck or pallet truck of
sufficient load-carrying capacity. (See weight indicated on the name plate.)
Fig.1: Transporting the submersible mixer stand
Placing in upright position Use a crane of sufficient load-carrying capacity to place the submersible mixer stand
in upright position. (See weight indicated on the name plate.)
DANGER
Load may swing when pulled upright
Danger to life from parts falling or toppling over!
▷Place the submersible mixer stand on solid and level ground only.
▷Keep lifting gear attached.
3 Transport/Temporary Storage/Disposal
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1
Fig.2: Pulling the submersible mixer stand upright
1. Attach the lifting rope or chain to eyebolt 1 and the crane.
2. Pull the lifting rope or chain taut.
3. Pull the submersible mixer stand upright.
3.2 Storage and preservation
If commissioning is to take place some time after delivery, we recommend that the
following measures be taken:
CAUTION
Damage during storage by humidity, dirt or vermin
Contamination of the submersible mixer stand!
▷For outdoor storage cover the submersible mixer stand and accessories with
waterproof material.
▪Store the submersible mixer stand under dry and vibration-free conditions, if
possible in its original packaging.
▪Protect against ingress of rain water and dirt.
▪Protect against frost.
▪Avoid storing in direct sunlight.
(Material properties may be affected)
Table4: Ambient conditions for storage
Ambient conditions Value
Relative humidity 5 % to 85 %
(non-condensing)
Ambient temperature 14°F to 112°F [- 10 °C to + 50 °C]
3.3 Return to supplier
1. Always flush and clean the submersible mixer stand, particularly if it has been
used in noxious, explosive, hot or other hazardous fluids.
2. If the submersible mixer stand has been used in fluids leaving residues which
might lead to corrosion when coming into contact with atmospheric humidity,
or which might ignite when coming into contact with oxygen, the submersible
mixer stand must also be neutralized and treated with anhydrous inert gas for
drying purposes.
3. Always complete and enclose a certificate of decontamination when returning
the submersible mixer stand.
Always indicate any safety and decontamination measures taken.
Tabla de contenidos
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