Kohler K-704411 Manual de usuario

Installation Guide

Bypass Shower Doors

Mproduct numbers are for Mexico (i.e. K-12345M)

Los números de productos seguidos de Mcorresponden a México

(Ej. K-12345M)

Français, page “Français-1”

Español, página “Español-1”

K-704411, K-704413, K-704415

1054859-2-B

Tools and Materials

Before You Begin

CAUTION: Risk of injury or product damage. Two people should perform this installation due to

the weight of the door panels.

CAUTION: Risk of injury or product damage. Unframed tempered glass should not contact hard

surfaces or it may shatter. Do not touch the edge of the tempered glass panel with tools or any hard

objects. Do not set unframed tempered glass directly on the ﬂoor or any other hard surface without

the protective vinyl surface attached.

CAUTION: Risk of injury or product damage. Do not cut tempered glass. It will shatter.

IMPORTANT! This door is designed to accommodate walls that are less than 3/8″(1 cm) out of plumb.

Verify the area the door will be attached to is within 3/8″(1 cm) or better of plumb. The door may not

function properly if the wall is more than 3/8″(1 cm) out of plumb.

IMPORTANT! Do not remove the protective strip from the bottom of the door panels until after they are

installed.

The shower bath or receptor should be installed/prepared, including ﬁnished wall materials, before

continuing.

Before starting the installation, lay out and identify all of the parts. Inspect them for damage.

Once inspected, return the glass panels to their packaging and place them in a safe area until they

are needed.

Kohler Co. reserves the right to make revisions in the design of products without notice, as speciﬁed

in the Price Book.

Safety Glasses

Level

Caulk Gun

File

Knife Miter Box

Plus:

Drop Cloth

Pencil & Felt

Tip Marker

Claw

Hammer

Tape

Measure

Masking

Tape

Silicone

Sealant

Center

Punch

Drill and

Assorted

Drill Bits

Miter Saw or Hacksaw with

32 Teeth per Inch Blade

Assorted

Screwdrivers

1054859-2-B 2 Kohler Co.

Parts Identiﬁcation

Top Track

Hanger Bracket

Bushing

Roller

Bolt

Blind Nut

Towel Bar Washer

Screw

Center Guide

Bottom Track

Insert

#8-18 x 1-1/2"

Panhead Screw

#8-32 Sems

Screw

Wall

Jamb

Screw

Cover Outside Panel

Inside Panel

#6-20 Flathead

Screw

Anchor

Kohler Co. 3 1054859-2-B

Important

IMPORTANT!

Most Common Installation Mistake

Do not cut the top and bottom track the same

length for this installation.

Please read these installation instructions

carefully before cutting the top and bottom

track.

If uncertain about cutting tracks, please contact

a customer service representative using

the phone number on the last page

of this document.

1054859-2-B 4 Kohler Co.

1. Measure and Cut the Bottom Track

WARNING: Risk of personal injury. Always wear safety glasses when cutting materials.

NOTICE: Risk of product damage. Do not cut the top track at this time. The top track dimension is not

the same as the bottom track.

IMPORTANT! If your shower has a curve in the corners where they meet the sidewalls, be sure to

measure from wall to wall above the curves. Failure to measure above the curve or angle could result in

the bottom track being cut too short.

Measure from wall to wall at the ﬂattest part of the shower ledge (dimension ″D″).

Mark dimension ″D″on the bottom track.

IMPORTANT! For best results, use a 32-teeth hacksaw blade and a miter box to cut the bottom track.

On the end opposite the mark, align the end of the insert ﬂush with the end of the bottom track.

Subtract 1-1/8″(2.9 cm) from dimension ″D″and simultaneously cut the bottom track and insert to

this dimension.

File the rough edges smooth where the bottom track was cut, taking care not to mar the ﬁnished

surface.

NOTE: If there are curves where the sidewalls meet the threshold, use a ﬁle to contour the bottom track

edges to match the curves as necessary.

Measure

Here.

Measure

Here.

Measure distance

"D" above curves in

the corners.

Measure carefully. If your walls are curved or

angled, measure above the curve or angle. Failure

to do so can result in an improperly cut bottom

track and can void the warranty.

Curved Base

Important:

Angled Base

Kohler Co. 5 1054859-2-B

2. Install the Bottom Track

Apply a 1/4″(6 mm) bead of silicone sealant into the groove on the underside of the track.

Install the bottom track 5/8″back from the front of the bath/shower ledge with the sealant side

down, the front leg facing the outside of the shower, and an equal gap on each end between the

wall and track.

Temporarily secure the bottom track to the threshold with masking tape.

Bottom

Track

Apply

sealant.

Leg faces outside

of shower.

Bottom

Track

1054859-2-B 6 Kohler Co.

3. Install the Wall Jambs

IMPORTANT! The wall jamb must sit ﬂat against the wall with the legs of the jamb fully engaged with

the bottom track. The wider edge is located toward the outside of the shower.

NOTE: If the bottom corner of the ledge is rounded, the contoured ends of the jambs face down. If the

corner is square, the square ends of the jambs face down.

Determine which end of the wall jambs face down. The ends will ﬁt into the lower corner of the

ledge where the bath/shower threshold and bath/shower wall meet.

Position the wall jamb against the wall on the bottom track.

Mark the location of the center mounting screw.

NOTE: On ceramic tile, use a center punch to nick the surface glaze at the mark. Tap the punch lightly

with your hammer so you do not crack the tile.

Remove the wall jamb, lightly center punch the hole location, and drill the screw hole using a 5/16″

drill bit. Use a masonry bit for ceramic tile.

Press and hold the leg of the anchor (provided) together and insert the anchor legs into the

pre-drilled mounting hole.

Insert an anchor in the drilled hole.

Loosely secure the wall jamb to the wall with a #8-18 x 1-1/2″panhead screw in the center hole.

Use a level to plumb the wall jamb.

Mark the remaining two hole locations.

Slide the wall jamb aside and lightly center punch the hole locations.

Drill each hole with a 5/16″drill bit. Use a masonry bit for ceramic tile.

Level

Mark holes.

Wall Jamb

Threshold

Drill holes.

Insert anchors.

Bumper

Press and hold legs together.

Square end

of wall jamb

Contoured (rounded)

end of wall jamb

#8-18 x 1-1/2"

Panhead Screw

Kohler Co. 7 1054859-2-B

Install the Wall Jambs (cont.)

Press and hold the legs of each anchor (provided) together and insert the anchor legs into the

pre-drilled mounting holes.

Repeat for all the anchors.

Insert a #8-18 x 1-1/2″panhead screw through each of the four bumpers.

Align the holes in the wall jamb with the holes in the wall and secure the wall jamb to the wall

with #8-18 x 1-1/2″panhead screws. Bumpers should be located in the top and bottom holes. Do

not overtighten. The bumper may lose its shape.

Repeat the steps to locate the second wall jamb on the opposite wall, making sure the wall jambs

are located directly opposite of each other.

1054859-2-B 8 Kohler Co.

4. Measure, Cut, and Install the Top Track

Carefully measure the wall to wall opening (dimension ″D″) at the top of the installed wall jambs.

NOTE: For best results, use a 32-teeth per inch hacksaw blade and a miter box.

Subtract 1/32″(1 mm) from dimension ″D″and cut the top track to this dimension.

Taking care not to scratch the ﬁnished surfaces, carefully ﬁle the rough edges at the cut end of the

top track.

Install the top track over the ends of both wall jambs.

Top Track

Top Track Length =

D – 1/32" (1 mm)

Inside of

Shower

Outside of

Shower

Top Track

Wall Jamb

Kohler Co. 9 1054859-2-B

5. Install the Door Panels

CAUTION: Risk of injury. The door panels are very heavy. Two people should lift them into place.

NOTE: Perform these installation steps from outside the bath/shower.

IMPORTANT! Risk of product damage and personal injury. It is critical the bumpers prevent direct

contact between the door panel and the metal frame. If the door panel makes direct contact it will result in

breakage of the glass and bodily harm.

NOTICE: Risk of product damage. For the protection of your bath unit, use a drop cloth or similar

material as a protective cover during these steps.

Install the Inside Panel

Run a rag along the each of the inside rails of the top track to remove debris.

Lift the inside door panel with the rollers facing away from you.

Position the rollers on the inside rail of the top track.

Move the inside panel to the same side the showerhead is located.

Install the Outside Panel

Lift the outside door panel with the rollers facing you and position the rollers on the outside rail.

Position the rollers on the outside rail of the top track.

Move the outside panel to the side opposite the showerhead.

Conﬁrm Proper Operation

Roll each door panel back and forth along the track to make sure they operate smoothly.

Inside Panel Outside Panel

1054859-2-B 10 Kohler Co.

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