Kohler KDI-1903TCR Manual de instrucciones

KDI 2504TCR / KDI 2504TCRE5

WORKSHOP MANUAL (REV. 17.4)

INDICE ANALITICO

Sommario

1. TITOLO 1 ................................................................................................................................ 2

1.1. Asdfsdfsdf ........................................................................................................................................ 2

1.2. Asdfsdfsdfggg ................................................................................................................................. 2

1 GENERAL INFORMATION

1.1 Useful information

This manual contains the instructions needed to carry out proper use and maintenance of the

engine, therefore it must always be available, for future reference when required.

Information, descriptions and pictures contained in this manual reflect the basic configuration of the

engines ( Par. 1.4 and Par. 1.5 ).

However, the development of engines is continuous. Therefore, the information in this manual is

subject to change without notice.

KOHLER reserves the right to make, at any time, changes on the engines for technical or

commercial reasons.

These changes do not require KOHLER to intervene on the production marketed up to that time and

nor to consider this manual as inappropriate.

The paragraphs, tables and figures are numbered by chapter and followed by the progressive

paragraph, table and/or figure number.

Es: Par. 1.3 - chapter 1paragraph 3.

Tab. 2.4 - chapter 2table 4.

Fig. 4.5 - chapter 4figure 5.

NOTE: The paragraphs may contain sub-paragraphs.

All technical terms, specific components and symbols ( Tab. 15.1 ) that are in the manual are listed

and described inside the glossary, which can be consulted in ( Chap. 15 ).

The references of the objects described in the text and in the figure are indicated by letters and

numbers, which are always and only related to the paragraph you are reading unless there are

specific references to other figures or paragraphs.

Reference to values are indicated by letters or numbers.



The mark ( ) after the title of a paragraph, indicates that the procedure is not required in order to

disassemble the engine, however the procedures are featured in order to illustrate the disassembly

of components.

Any additional section that KOHLER will deem necessary to supply at a later stage must be kept

with the manual and considered as an integral part of it.

The information contained in this manual is the sole property of KOHLER , therefore no partial or

total reproduction or replication is allowed without the express permission of KOHLER .

1.1.1 Useful Information - accident prevention - environmental impact

Before proceeding repair - handling the motor , read the entire chapter 3, which contains important

information about the procedures to be followed for safety and environment .

1.2 Manufacturer and engine identification

The engine identification name plate is situated in the lower part of the crankcase; it is visible from the intake

or exhaust side.

Fig 1.1 - Fig 1.2

Fig 1.3

1.3 Homologation labels

Label for EPA rules (compilation example)

Tab 1.1

POS.

DESCRIPTION

Model year in compliance with the rules

Power category (kW)

Engine displacement (L)

Particulate emission limit (g/kWh)

Engine family ID

Emission Control System = ECS

Fuel with low sulphur content

Injection timing

Electronic injector opening pressure (bar)

Production date (example: 2013.JAN)

Label for China Standards (compilation example)

Tab 1.2

POS

DESCRIPTION

Manufacturer

Engine model

Manufactoring date

Certificate N°

Power range (kW)

Emission level

Rated power

Aftertreat system

Label for Korea Standards (compilation example)

Tab 1.3

POS

DESCRIPTION

Tier 4 Final

Engine model

Manufactoring date and manufacturer code

N° Korea emission certificate

1.4 Identification of the main internal components of the engine and operating reference

(BASE CONFIGURATION)

WIEW OF EXHAUST SIDE

Fig 1.5

The following chapters contain operating references in order to clearly

understand the engine. This paragraph illustrates these references

that may be recognised by means of some main internal components.

Should you need to execute complex operations, always consult this

paragraph

Tab 1.2

REF.

DESCRIPTION

View of timing system

side (2 nd PTO)

View of flywheel side (1

nd PTO)

View of exhaust side

View of intake side

Cylinder/Piston N. 1

(KDI 1903 - KDI 2504)

Cylinder/Piston N. 2

(KDI 1903 - KDI 2504)

Cylinder/Piston N. 3

(KDI 1903 - KDI 2504)

Cylinder/Piston N. 4

(KDI 2504)

POS.

DESCRIPTION

Crankshaft pulley (2 nd

PTO)

Gear timing system

Thermostatic valve

Oil pump

Oil suction hose

Crankshaft

Exhaust manifold

Intake manifold

Camshaft

Gears adaptor for 3 th

/4 th PTO (optional)

Flywheel (1 st PTO)

WIEW OF FLYWHEEL SIDE

Fig 1.6

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