Kobalt 200382 Manual de usuario

Questions, problems, missing parts?Before returning toyour retailer, call our customer

service department at 1-888-3KOBALT, 8 a.m. - 8 p.m., EST, Monday -Friday.

AB12356A

ATTACH YOUR RECEIPT HERE

Serial Number ____________ Purchase Date ____________

kobalttools.com

ITEM #0057655

3 GAL. AIR COMPRESSOR

MODEL #0200382

Español p. 27

Francias p.14

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PRODUCT SPECIFICATIONS

COMPONENT SPECIFICATION

Power 120 V / 60 Hz / 12 A

Pump/Motor 1.5 HP, oil-free, belt drive, single stage

Tank Capacity 3 gallons

Cut-in Pressure 125 PSI

Cut-out Pressure 155 PSI

SCFM @ 40 PSI 4.0

SCFM @ 90 PSI 2.6

Power Cord SJT 16AWG / 78 in. length

Note:Avoid the use of extension cords whenever possible. If an extension cord must be used, it must

have a minimum wire size of 14 AWG, and must be no longer than 30 feet. Use only a 3-wire

extension cord that has a 3-prong grounding plug, and plug it into a 3-holed outlet that is suit-

able for the compressor’s plug.

TABLE OF CONTENTS

Product Specications ...........................................................2

Package Contents ..............................................................3

Part Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safety Information ..............................................................5

Operating Instructions ...........................................................7

Care and Maintenance...........................................................9

Troubleshooting ...............................................................10

Warranty.....................................................................12

Replacement Parts List .........................................................13

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PACKAGE CONTENTS

PART DESCRIPTION QUANTITY

A Electric Motor and Pump Inside 1

B ON/OFF Switch 1

C Air-Line Outlet 1

D Regulated Pressure Gauge 1

E Tank Pressure Gauge 1

F Air Pressure Regulator 1

G Pressure Relief Valve 1

H Air Tank 1

I Drain Valve 1

J Power Cord 1

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PART DESCRIPTION

PART PART NAME PART DESCRIPTION

A Electric Motor and Air

Compressor Pump The motor is used to power the pump. The pump is

used to compress the air and discharge it into the tank

via the piston moving up and down in the cylinder.

B ON/OFF Switch This switch turns on the compressor and is operated

manually. When in the ON position, it allows the

compressor to start up or shut down automatically,

without warning, upon air demand. Always set this

switch to OFF when the compressor is not being used

and before unplugging the compressor.

C Air Line Outlet The outlet is used to connect the 1/4 in. NPT air hose.

D Regulated Pressure Gauge The gauge is used to measure the regulated outlet

pressure.

E Tank Pressure Gauge The gauge is used to measure the store air pressure

level of the tank. It is not adjustable by the operator, and

does not indicate line pressure.

F Air Pressure Regulator The regulator is used to adjust line pressure to the tool

you are using. Turn the knob clockwise to increase

pressure and counterclockwise to decrease pressure.

G Pressure Relief Valve The valve is used to prevent system failures by relieving

pressure from the system. When the pressure reaches

the preset level, the pressure switch will not shut down

the motor, it will automatically pop open or you can pull

the ring on the valve to open.

HAir Tank The tank is used to store the compressed air.

I Drain Valve The drain valve is used to remove moisture from the air

tank after the unit is shut off.

J Power Cord This product is for use on a nominal 120-volt circuit

and should be grounded. A cord with a grounding plug

must be used. Make sure the product is connected to

an outlet having the same conguration as the plug. No

adapter should be used with this product.

Grounded

outlet

Grounding Pin

Plug

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SAFETY INFORMATION

Please read and understand this entire manual before attempting to assemble or operate this product.

If you have any questions regarding the product, please call customer service at 1-888-3KOBALT, 8

a.m. - 8 p.m., EST, Monday - Friday.

Safety Symbols

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols

and the explanations that accompany them deserve your careful attention and understanding. The

safety warnings DO NOT, by themselves, eliminate any danger. They are not substitutes for proper

accident-prevention measures.

DANGER: Someone will be seriously injured or killed if the safety information is not followed.

WARNING: Someone could be seriously injured or killed if the safety information is not

followed.

CAUTION: Someone may be injured if the safety information is not followed.

User Safety

DANGER: Improper installation of the grounding plug will result in a risk of electric shock. If

repair or replacement of the cord or plug is necessary, do not connect the grounding wire to either at

blade terminal. The grounding wire is in the green outer surface.

WARNING: Risk of explosion or re. Never spray ammable liquids in a conned area. It is

normal for the motor and pressure switch to produce sparks while operating. If sparks come into

contact with vapors from gasoline or other solvents, they may ignite and cause a re or explosion. Do

not smoke while spraying. Do not spray where sparks or ames are present. Keep the compressor as

far from the spray area as possible. Always operate the compressor in a well-ventilated area.

WARNING: Risk of electric shock. A licensed electrician must install all wiring in accordance

with all local and national codes. To avoid electric shock, never use an electric air compressor

outdoors when it is raining or on a wet surface.

WARNING: Risk of bursting. Rust can weaken the tank. Drain the condensed water from the

tank after each use to reduce rusting. Do not weld, drill or modify the air tank of this compressor.

Welding or modications on the air tank can severely impair tank strength and cause an extremely

hazardous condition. If a leak is detected in the tank, replace the tank immediately.

WARNING: Risk of injury. Always shut off the compressor, remove the plug from the outlet and

bleed all pressure from the system before servicing the compressor or when the compressor is not in

use. Do not use the unit with the shrouds removed. Contact with moving parts could cause serious

injury.

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SAFETY INFORMATION (CONTINUED)

WARNING: Risk of bursting. Check the maximum pressure rating in the manual or the serial

tag label. Compressor outlet pressure must be regulated so as to never exceed the maximum

pressure rating. Relieve all pressure through the hose before removing or attaching accessories.

WARNING: Risk of bursting. Do not adjust the pressure switch or relief valve for any reason.

They have been preset at the factory for the maximum pressure of this unit. If the pressure switch or

the relief valve are tampered with, personal injury or property damage may occur.

WARNING: Risk of burns. The pump and manifold generate high temperatures. To avoid burns

or other injuries, do not touch the pump, manifold or transfer tube while the unit is running. Allow the

parts to cool before handling or servicing. Keep children away from the compressor at all times.

WARNING: Risk to breathing. Read all labels when you are spraying paints or toxic materials,

and follow the safety instructions. Use a respirator mask if there is a chance of inhaling anything you

are spraying. Never directly inhale the compressed air produced by a compressor.

WARNING: Risk of eye injury. Always wear ANSI 287.1 approved safety goggles when using an

air compressor. Never point the nozzle or sprayer toward a person or any part of the body. If the spray

penetrates the skin, serious injury may occur.

WARNING: Never exceed the maximum working pressure of the tool.

WARNING: Never attempt to open the drain valve when the tank pressure is more than 10 PSI.

CAUTION: Pull the pressure relief valve ring daily to ensure the valve is functioning properly.

CAUTION: The unit must be kept a minimum of 12 in. from the nearest wall, in a well-ventilated

area for cooling.

CAUTION: Protect the air hose and electric cord from damage and puncture. Inspect them

weekly for weak or worn spots and replace if necessary.

CAUTION: Always wear hearing protection when using an air compressor. Failure to do so may

result in hearing loss.

CAUTION: Operation of the unit should always be in a position that is stable. Never use the

unit on a rooftop or elevated position that could allow the unit to fall or be tipped over.

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OPERATING INSTRUCTIONS

1. Preparing for Startup

WARNING: Risk of bursting. Too much air

pressure causes a hazardous risk of bursting. Check the

manufacturer’s maximum pressure rating for air tools and

accessories. The regulator outlet pressure must never

exceed the maximum pressure rating

a. Set the ON/OFF switch (B) to the 0 (off) position.

b. Turn the air pressure regulator knob (F) counter-

clockwise until it stops.

c. Attach air hose/accessories or air tools (not

included) to the air-line outlet (C).

2. Starting up the Compressor

WARNING: High temperatures are generated by

the electric motor and the pump. To prevent burns or

other injuries, DO NOT touch the compressor while it

is running. Allow it to cool before handling or servicing.

Keep children away from the compressor at all times.

WARNING: When adjusting from a higher to a

lower pressure, turn the knob counterclockwise past the

desired setting. Then turn clockwise to reach the desired

pressure. Do not exceed operating pressure of the tool or

accessory being used.

a. Close the tank drain valve (I) by turning

clockwise.

b. Plug in the power cord (J).

c. Set the ON/OFF switch (B) to the I (on) position

and allow tank pressure to build. Motor will stop

when tank pressure reaches “cut-out” pressure.

d. Turn the air pressure regulator knob (F) clockwise

until desired pressure is reached.

e. The compressor is ready for use.

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OPERATING INSTRUCTIONS (CONTINUED)

3. Shutting Down the Compressor

WARNING: To avoid personal injury, always shut

off and unplug the unit, and relieve all air pressure from

the system before performing any service on the air

compressor.

WARNING: Risk of unsafe operation. The unit

cycles automatically when power is on. When performing

maintenance, you may be exposed to voltage sources,

compressed air or moving parts. Personal injuries can

occur. Before performing any maintenance or repair,

disconnect the power source from the compressor and

bleed off all air pressure.

CAUTION: Escaping air and moisture can propel

debris that may cause eye injury. Wear safety goggles

when opening the drain valve.

a. Set the ON/OFF switch (B) to the 0 (off) position.

b. Unplug the power cord (J).

c. Reduce the pressure in the tank through the

outlet hose. Pulling the pressure relief valve

ring (G) and keeping it open will also reduce the

pressure in the tank.

d. Tip the compressor so the tank drain valve is at

the bottom of the tank. Then open the tank drain

valve counterclockwise to allow moisture to drain

from the tank.

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CARE AND MAINTENANCE

WARNING: To avoid personal injury, always shut off and unplug the unit and relieve all air

pressure from the system before performing any service on the air compressor.

Regular maintenance will ensure trouble-free operation. The items listed here should be inspected on

a regular basis.

• On a daily basis, drain the tank to prevent corrosion from forming inside the tank. Drain the

condensation at the end of every day. Wear protective goggles. Relieve the air pressure in the

system and then open the drain valve on the bottom of the tank.

• On a daily basis, pull the relief valve on the ring to ensure that it is operating properly and to clear

the valve of any possible obstructions.

• Check all connections to ensure they are tight. A small leak of any part of the compressor will

reduce the unit’s performance. Spray a small amount of soapy water around the area of the

suspected leak with a spray bubble. If bubbles appear, repair or replace the faulty component. Do

not overtighten any connections.

• Before storing the unit for a long period, do the following:

– Use an air blow gun (not included) to clean all dust and debris from the compressor.

– Disconnect and coil the power cord.

– Pull the pressure relief valve to release all pressure from the tank.

– Drain all moisture from the tank.

– Cover the entire unit to protect it from moisture and dust.

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TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

There is low

pressure, not

enough air, or the

compressor does

not stop.

1. The tank drain valve is open.

2. There is a leak in the ttings.

3. There is a prolonged or

excessive use or air.

4. The compressor is not large

enough.

5. There is a hole in the air hose.

6. The tank leaks.

7. The seals are blown.

8. The valve leaks.

9. There is a leaking or worn

piston.

1. Close the tank and drain the valve.

2. Check ttings with soapy water.

Tighten or reseal leaking ttings.

DO NOT OVERTIGHTEN.

3. Decrease the amount of air used.

4. Check the air requirement or the

accessory. If it is higher than the

CFM and the pressure supplied by

the compressor, you need a larger

compressor. Most accessories are

rated at 25% of the actual CFM

while running continuously.

5. Check and replace if necessary.

6. WARNING: Immediately

replace the tank. DO NOT attempt

to repair.

7. Replace the compressor assembly.

8. Replace the compressor assembly.

9. Replace the compressor assembly.

Air leaks from the

regulator or the

regulator does

not regulate air

pressure.

1. The internal parts of the

regulator are dirty or damaged. 1. Replace the regulator or internal

parts.

The regulated

pressure gauge

reading drops when

the air accessory is

being used.

1. This is normal.

2. The compressor is not large

enough.

1. If the pressure drops too low,

adjust the regulator while the

accessory is used.

2. Check the air requirement or the

accessory. If it is higher than the

CFM and the pressure supplied by

the compressor, you need a larger

compressor. Most accessories are

rated at 25% of the actual CFM

while running continuously.

The pressure relief

valve opens.

1. The tank pressure exceeds the

normal rating pressure.

2. The pressure switch is stuck.

1. Replace the pressure switch.

2. Replace the pressure switch.

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