KIMBALL MIDWEST KHS Series Manual de usuario

KHS Hose Saws Series

KHS100 / KHS500 / KHS503

KHS Hose Saws Series

KHS100 / KHS500 / KHS503

The features found on these rugged, KHS100 / KHS500 / KHS503 hose saws series and the accessories included make it the

best value of any hose saw in its class.

KHS100 / KHS500 / KHS503 HOSE SAWS SERIES

OPERATORS MANUAL

KHS Hose Saws Series

KHS100 / KHS500 / KHS503

SAFETY PRECAUTIONS

MODELS COVERED

This manual is applicable to di󰀨erent variations of the KHS Hose Saws Series.

• READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING HOSE SAW.

• MOUNT THE KHS100, KHS500, OR KHS503 HOSE SAW ON A STURDY WORKBENCH.

• ALLOW THE BLADE TO REACH FULL SPEED BEFORE STARTING A CUT.

• PERIODICALLY EXAMINE THE BLADE FOR CRACKS AND / OR BROKEN TEETH.

• REPLACE IF NECESSARY.

• KEEP BOTH HANDS AWAY FROM THE CUTTING BLADE.

• DO NOT REMOVE ANY OF THE GUARDS OR SAFETY FEATURES OF THE SAW.

• ALWAYS WEAR EYE PROTECTION, DUST MASK, AND PROTECTIVE GLOVES.

SAFETY PRECAUTIONS

! !

KHS Hose Saws Series

KHS100 / KHS500 / KHS503

KHS Hose Saws Series

KHS100 / KHS500 / KHS503

TABLE OF CONTENTS

SAFETY PRECAUTIONS------------------------------------------------------------------------------------------------------------------------2

KHS HOSE SAWS SERIES & TECHNICAL DATA-----------------------------------------------------------------------------------------------------4

INITIAL SET UP----------------------------------------------------------------------------------------------------------------------------------------------5

KHS100 / KHS500 / KHS503 INCLUDED TOOLING--------------------------------------------------------------------------------------------------6

KHS100 / KHS500 / KHS503 OPTIONAL PARTS------------------------------------------------------------------------------------------------------7

KHS100 / KHS500 / KHS503 BLADE AWARENESS-------------------------------------------------------------------------------------------------9

KHS100 / KHS500 / KHS503 HOSE BENDING PINS SET UP----------------------------------------------------------------------------------10

HOW TO CHANGE SAW BLADE-------------------------------------------------------------------------------------------------------------------------11

HOW TO INSERT THE VACUUM ATTACHMENT--------------------------------------------------------------------------------------------13

KHS100 / KHS500 / KHS503 REPLACEMENT ACCESSORIES----------------------------------------------------------------------------14

COMPONENT PARTS BREAKDOWN-------------------------------------------------------------------------------------------------------15

WARRANTY STATEMENT-------------------------------------------------------------------------------------------------------19

KHS Hose Saws Series

KHS100 / KHS500 / KHS503

Technical Data KHS100 KHS500 KHS503

Capable of cutting: 1-¼" (4 wire) up to 1" (6 wire) 1-¼" (4 wire) up to 2" (6 wire) 1-¼" (4 wire) up to 2" (6 wire)

Dimensions: L: 28-¾" x W: 21" x H: 12-¼" L: 29-¾" x W: 26-¾" x H: 16" L: 29-¾" x W: 26-¾" x H: 16"

Weight: 70 lbs Weight: 120 lbs Weight: 120 lbs

Motor 1.5 HP 5 HP 5 HP

Voltage 110 V 230 V 230 V

Phase 1 1 3

Amp 15 30 20

KHS HOSE SAWS SERIES & TECHNICAL DATA

These rugged, KHS100 / KHS500 / KHS503 dependable saws o󰀨er features not found on other saws. Choose the one with

the capacity and features which meet your individual requirements.

KHS Hose Saws Series

KHS100 / KHS500 / KHS503

KHS Hose Saws Series

KHS100 / KHS500 / KHS503

KHS100 / KHS500 / KHS503 INITIAL SET UP

• Mount your KHS Series Hose Saw on a sturdy workbench in a

well-lit area. Workbench should be able to support the hose saw

weight.

• Check electrical circuit to be certain that it matches the hose

saw requirements shown on the tag attached to the hose saw

cord.

DO NOT USE AN EXTENSION CORD OR RUN FROM

PORTABLE POWER SOURCES AS LOW VOLTAGE CAN

DAMAGE THE MOTOR.

• Check to be certain that the blade rotates in the direction of

the arrow shown on the motor housing.

Note: Blade also has a rotation arrow.

Note: New blades must be properly conditioned to assure

long life and clean cuts. For the rst ten cuts, feed the blade

slowly through a medium size hose. This will properly break

in and condition the blade for long life.

FOLLOW THESE STEPS BEFORE YOU USE YOUR KHS

SERIES HOSE SAW FOR THE FIRST TIME.

KHS Hose Saws Series

KHS100 / KHS500 / KHS503

KHS100 / KHS500 / KHS503 INCLUDED TOOLING

• Counter

Included only for KHS500 / KHS503 Series.

Not available for KHS100.

A resetable counter makes it easy to keep track of

the number of cuts made.

• 1 ¼" Vacuum Adapter

(For 2 ½” shop vac, or vacuum accessories).

Included for all KHS100 / KHS500 / KHS503 Series.

Vacuum port allow attachment of vacuum system to keep

saw and work space clean.

• Hose Bending Pins

Included for all KHS100 / KHS500 / KHS503 Series.

Hose Bending Pins prevent the blade from binding during

a cut.

• Serrated Blade (General Purpose)

Included for all KHS100 / KHS500 / KHS503 Series.

Is an aggressive, universal blade that cuts multi-spiral and

braided hose very well.

KHS Hose Saws Series

KHS100 / KHS500 / KHS503

KHS Hose Saws Series

KHS100 / KHS500 / KHS503

KHS100 / KHS500 / KHS503 OPTIONAL PARTS

• Mister Hose Assembly

Optional only for KHS500 / KHS503 Series.

Not available for KHS100.

The mister sprays a ne mist of air tool oil on the saw blade

for longer blade life and cleaner cuts.

• Hose Channel System

Available in 5 foot sections only for KHS500 / KHS503 Series.

The Hose Channel System both measures and supports the

hoses up to 2 inch diameter as they are being cut.

• Hose Helper

Optional only for KHS500 / KHS503 Series.

Not available for KHS100.

A “Hose Helper” attachment for the KHS500 & KHS503

prevents the hose from being drawn back during a cut and

gives the operator the ability to more precisely control the

cut length. The “Hose Helper” can be mounted on either

end of the saw.

KHS Hose Saws Series

KHS100 / KHS500 / KHS503

KHS100 / KHS500 / KHS503 OPTIONAL PARTS

• Double Bevel Blade with SS Slots

Available for all KHS100 / KHS500 / KHS503 Series.

• Scalloped Blade (General Purpose)

Available for all KHS100 / KHS500 / KHS503 Series.

KHS Model Blade Type Blade Size Diameter Arbor Size Part Number

KHS100

Serrated (Included) 10 inch 1 inch 103502

Scalloped (Optional) 10 inch 1 inch 104034

Double Bevel w/ SS Slots (Optional) 10 inch 1 inch 104050

KHS500 & KHS503

Serrated (Included) 12 inch 1 inch 103187

Scalloped (Optional) 12 inch 1 inch 104033

Double Bevel w/ SS Slots (Optional) 12 inch 1 inch 102210

• Mobile Cart

Optional for all KHS100 / KHS500 / KHS503

Series.

KHS hose saw model, can be mounted on the

mobile cart for easy moving around the shop.

Mobile Cart comes with (2) lockable swivel casters.

The HS503 Series hose saw is shown, mounted on the mobile

cart with the optional hose helper and hose channel installed.

KHS Hose Saws Series

KHS100 / KHS500 / KHS503

KHS Hose Saws Series

KHS100 / KHS500 / KHS503

KHS100 / KHS500 / KHS503 BLADE AWARENESS

Note: New blades must be properly conditioned to

assure long life and clean cuts. For the rst ten cuts,

feed the blade slowly through a medium size hose.

this will properly break in and condition the blade for

long life.

Note: The hose should begin to bend before contacting

the blade. This will increase blade life and keep the

hose from tearing and deforming.

Note: Once the blade and motor reach full RPM apply

steady downward pressure on the handle in order to force

the hose into the blade. Do not apply enough force to stall

the blade, and ease up on the pressure before the blade

completes the cut. This will keep from separating the wires

as the blade exits the hose.

Note: The edges of the blade may appear to be dull.

This does not mean that the blade is not e󰀨ective.

As long as the blade is still giving clean cuts, do not

replace the blade.

NOTE: PAY CLOSE ATTENTION TO THE DIRECTION OF

ROTATION MARKED ON THE SERRATED BLADE.

IT IS THE OPPOSITE OF MOST BLADES OF THIS TYPE.

CAUTION: Cracks can cause extremely damage to the

blade, periodically examine the blade for cracks and / or

broken teeth.

Serrated Blade

Scalloped Blade

Double Bevel w/SS Slots Blade

Damaged Blade

KHS Hose Saws Series

KHS100 / KHS500 / KHS503

KHS100 / KHS500 / KHS503 HOSE BENDING PINS SET UP

Hose Bending Pins Set UP

All the KHS100 / KHS500 / KHS503 series hose saws have a

“Hose Bending Pins Position” decal placed on top of the hose

saw.

Step 1

Position the hose bending pins according to the hose size.

For example for a 1/2 inch hose, position the pins in the hole

closest to the blade.

Note: Pins MUST be positioned in the holes in the saw table

such that the hose opens slightly during the cut. Spread the pins

further apart for larger hoses.

Step 2

Turn on the hose saw, apply steady downward pressure on the

handle in order to force the hose into the blade.

As you making a cut, the hose bending pins will allow the hose

to bend as shown in the picture, this will minimize the friction

during the cut.

Step 3

For a (larger) 2 inch hose, position the pins further out as

shown in the picture.

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