KEY RAY Manual de usuario
RAY
RESIDENTIAL GATE OPERATOR
& CONTROLLER
v.5.1.17
USER MANUAL Gear Motor for Hinged Gates
TABLE OF CONTENTS
WHAT’S IN THE BOX
GATE ARM
Product Overview........................................................1
Preliminary Checks.......................................................1
Quick Start Installation.....................................................2
Installation Guideline......................................................4
Testing and Commissioning the Automation....................................8
Safety Warnings.........................................................9
Instructions and Warnings for the End User....................................10
CONTROLLER
About the Controller......................................................12
Technical Specifications..................................................13
Preliminary Checks......................................................13
Installing the Controller...................................................14
Quick Programmming Guide...............................................16
Full Programmming Guide.................................................19
Testing and Commissioning the Automation..................................25
Further Details..........................................................26
Controller Safety Warnings................................................30
Instructions and Warnings for the End User....................................31
Before proceeding with the installation, check the integrity of the product and that all the components are present in
the package.
(1) ECLIPSE
LIGHT
RAY GATE OPERATOR
(1) for SINGLE SWING GATE OR
(2) for DOUBLE SWING GATE
(1) RX4X
RECEIVER
(2) CHAMELEON
TRANSMITTERS
(1) 14A
CONTROLLER
(1) STICKER WITH
WARNING TAG
(1) FRONT MOUNTING
BRACKET
(1) REAR MOUNTING
BRACKET
(1) FT32 PHOTOCELL
PRODUCT OVERVIEW
Description of the product
The RAY gear motors are destined to be installed in systems for the
automation of gates with hinged doors.
The RAY gear motors have been designed and constructed to be
The use of gear motors for applications which differ from those
indicated above is prohibited.
Model and technical characteristics
PRELIMINARY CHECKS
Before installing this product, verify and check the following steps:
- Check that the gate or door are suitable for automation
- The weight and size of the gate or door must be within the maxi-
- Check the presence and strength of the security mechanical stops
of the gate or door
- Check that the mounting area of -
ing
- Conditions of high acidity or salinity or proximity to heat sources
could cause malfunction of the product
- Extreme weather conditions (for example the presence of snow,
ice, high temperature range, high temperatures) may increase the
friction and therefore the force required for the handling and initial
starting point may be higher than under normal conditions.
- Check that the manual operation of gate or door is smooth and
friction-free and there is no risk of derailment of the same
- Check that the gate or door are in equilibrium and stationary if left
in any position
- Check that the power line to supply the product is equipped with
proper grounding safety and protected by a magnetothermal and
differential security device
- Provide the power system with a disconnecting device with a gap
of contacts enabling full disconnection under the conditions dictated
by the overvoltage category III.
- Ensure that all materials used for the installation comply with cur-
rent regulations
RAY4024E: Gear motor for hinged gate with max length of 13 feet and 500 lbs or 6 1/2 feet and 1320 lbs.
(Refer to chart in Fig 2 for limit use.)
TECHNICAL SPECIFICATIONS
RAY4024E
Thrust force 2000 N
Working cycle 80%
Opening time at 90° (sec) 20-25*
Working stroke 415 mm
Control board 14AB2
Secondary Power 24 Vdc
Primary Power 110 Vac
Absorption 5 A
Engine power 120 W
Integrated lights yes
Degree of protection NEMA 3R (IP44)
Dimensions (L - P - H) 33 7/32” x 3 15/16” x 4 3/32”
Weight 18 lbs
Operating temperature -4°to 133°F
Leaves maximum weight 1320 lbs
1
QUICK START INSTALLATION
CONTROLLER
CONTROLLER
COM
PED
OPEN
CLOSE
SBS
NEG
PH-POW
PH1
PH2
GND
-
12/24
AC/DC
COM
OUT
GND
-
12/24
AC/DC
GND
-
12/24
AC/DC
COM
OUT
WARNING
LIGHT
SBS
M1
M2
COM
PED
OPEN
CLOSE
SBS
NEG
PH-POW
PH1
PH2
COM
FLASH
LED
SEN
SHIELD
ANT
COM
STOP
EDGE
EDGE
COM
ELEC
COM
CS1
CS2
V
+
ENC
NEG
M
-
M
+
LS1
LS2
V
+
ENC
NEG
M
-
M
+
IND
STOP
EDGE
PH1
PH2
PED
OPEN
CLOSE
SBS
POWER
SUPPLY
BATTERIES
(ACCESSORY)
NEG
LED
COM
V+
ENC
GATE ARM
M
-
M+
LED
COM
FLASH
SENSOR
WARNING LIGHT
COM
FLASH
LED
SEN
CS1
CS2
V
+
ENC
NEG
M
-
M
+
CONTROLLER
PHOTO EYE 1
PHOTO EYE
1 RX
PHOTO EYE
1 TX
RX
TX
PHOTO EYE
2 RX
PHOTO EYE 2
RX TX
PHOTO EYE
2 TX
GND
-
12/24
AC/DC
2
USE LIMITATIONS
SPACE DIMENSIONS
LBS
Maximum weight of the gate
FT
Maximum length of the gate
OPTIMAL INSTALLATION
MAX GATE WEIGHT (lbs)
MAXIMUM GATE LENGTH (ft)
LIMIT USE
1311.51086.5
1320
1100
880
660
440
220
OUTSIDE
PROPERTY
INSIDE
PROPERTY
GATE
Steel Square
Tubing
Fig. 1
Fig. 2
Fig. 3
Gate Closed
Gate Rotation Center (Hinge)
6¾”
6¾”
29½”
Ensure that the gate weight and length is compatible with
the table in Fig 2.
Ensure that the mounting area of the gear motor is compatible with the dimensions in Fig 1.
3”
15 16 4”
332
33 ”
732
16 ”
11 32
3
INSTALLATION GUIDELINE
1. Measure the distance “A” from the center point of the hinge to the rear bracket hole.
2. Use the table to determine the optimum measurement for “B” and attach the rear bracket to the post.
3. Mount the front bracket so that the hole of the front bracket is 29 1/2” from the hole on the rear bracket “C”.
90°-100° OPENING
A(in)
4”
4 1/4”
4 1/2”
4 3/4”
7”
7 1/4”
7 1/2”
7 3/4”
B(in)
4”
4 1/4”
4 1/2”
4 3/4”
7”
7 1/4”
7 1/2”
7 3/4”
C(in)
29 1/2”
29 1/2”
29 1/2”
29 1/2”
29 1/2”
29 1/2”
29 1/2”
29 1/2”
Fig. 4
Measurement between the
center of the gate plane and
the rear bracket hole
Measurement between the
center of the gate hinge and
the rear bracket hole plane
Measurement between the
front and rear brackets
ABC
C
B
A
100°-110° OPENING
A(in)
5”
5 1/4”
5 1/2”
5 3/4”
6”
6 1/4”
6 1/2”
6 3/4”
B(in)
5”
5 1/4”
5 1/2”
5 3/4”
6”
6 1/4”
6 1/2”
6 3/4”
C(in)
29 1/2”
29 1/2”
29 1/2”
29 1/2”
29 1/2”
29 1/2”
29 1/2”
29 1/2”
Check the permitted opening angle based on the mounting points of the brackets in the charts in Fig 4.
4
ATTACHING THE FRONT BRACKET
CUTTING & INSTALLING THE REAR BRACKET
SECURING THE GEAR MOTOR AND REAR BRACKET
1
2
2
3
1
2
ab
Fig. 5
Fig. 6
Fig. 7
The fixing position
of the rear bracket
is determined
according to the
graphic and mea-
surement table
listed in Fig 4.
The front bracket must be fixed to the door accord-
ing to the dimension “C” in Fig 4. The front bracket
must be fixed at the same height as the rear bracket
as shown in Fig 6.
Open the
release door and
remove the 2 screws
that secure the rear
cover as shown in Fig. 7a. Next, remove the top
cover by sliding it slightly backwards.
Place the gear motor against the bracket and insert
the fixing screw as shown in Fig. 7b.
IMPORTANT:
Optimal installations occur when the values of “A” and “B” are as close to each other as possible.*
If necessary, cut the rear bracket then weld the bracket to the post as shown in Fig 5.
5
c d
GEARMOTOR RELEASE
SECURING THE GEAR MOTOR AND REAR BRACKET (continued)
1
2
3
SETTING OF THE MECHANICAL LIMIT SWITCH
Fig. 7
Fig. 8
Fig. 9
Insert the pin of
the sliding bracket
into the bushing of
the front bracket and
secure it with the
screw and washer
as shown in Fig. 7c.
Tighten the screw on the
rear bracket previously mounted
with the nut as shown in Fig 7d.
Release the gear
motor as shown
in Fig. 8.
Loosen the screw on the mechanical limit switch until
it is able to slide. Open the gate manually to the
desired opening position. Bring the mechanical limit
switch up to the pin of the slide bracket and secure it
with the screw as shown in Fig. 9. If you need to
adjust the mechanical limit switch for the closing
position repeat the same procedure, this time manu-
ally bringing the gate to the desired point of closure.
6
POWER CONNECTIONS
REPLACEMENT OF THE LEDS
1
2
3
Only 24 Vdc
Fig. 10
Fig. 11
ab
COM
LED
M+
M-
V+
ENC
NEG
RAY4024E
LED ENCODER MOTOR
24 Vdc
Loosen the cable and insert the power cord as
shown in Fig. 10. Connect the wires of the power
cable to the terminal block according to the wiring
diagram in Fig. 10. Screw the cable gland tight to
secure the wires. Replace the top cover - first sliding
it slightly backward, open the door and tighten the 2
screws that secure the rear cover.
Turn off the power supply. Use a screwdriver to remove the lower screw as shown in Fig. 11a. Remove
the cover and LED strip as shown in Fig. 11a. Disconnect the connector as shown in Fig. 11b. Connect
the new LEDs and insert them into the mask. Connect the mask by first inserting the side of the seal
and then securing it with the screw.
7
5.2 Commissioning
Following the successful testing of all (and not just some) devices in
the system you can proceed with the commissioning.
system with the wiring diagram, drawing or photo of the system,
risks analysis and solutions adopted, manufacturer declaration of
conformity of all devices connected, instruction manual of each de-
vice and maintenance schedule of the system.
Fix on the gate or door a plaque indicating the automation data, the
name of the person responsible for the commissioning, the serial
number and year of construction, the CE mark.
Attach a plaque indicating the steps required to manually unlock
the system.
Implement and deliver to the end user the declaration of conform-
ity, the instructions and warnings for use for the end user and the
maintenance schedule of the system.
Make sure the user understands proper automatic, manual and
emergency operation of the automation.
Inform the end user in writing of the dangers and risks still present.
5.1 Testing
All system components must be tested following the procedures
outlined in the respective instruction manuals.
Check that they meet the guidelines in Safety warnings. Check that
the gate or door can move freely once the automation is unlocked,
and that they are in equilibrium and stationary if left in any
position.
Check the correct operation of all connected devices (photocells,
sensitive edges, emergency buttons, etc.), testing the opening,
closing and stopping of the gate or door via the connected control
devices (transmitters, buttons, switches).
Carry out measurements of the impact force, as prescribed by
standard EN12445 adjusting the functions of speed, motor force
and deceleration of the unit if the measurements do not give the
-
cians who must perform the tests required by relevant legislation
related to risks, ensuring compliance with the provisions of the
testing methods for the automation of doors and gates.
TESTING AND COMMISSIONING THE AUTOMATION
8
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