KENTMASTER 180-JB-A Manual de usuario

REV D: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 1 OF 28

OPERATOR’S MANUAL

INCLUDING: OPERATION, INSTRUCTION, INSTALLATION, MAINTENANCE AND PARTSBOOK

IMPORTANT: READ THIS MANUAL CAREFULLY BEFORE INSTALLING, OPERATING OR

SERVICING THIS TOOL.

HOG SPLITTING SAW with ANTI-TIE DOWN

TOOL DATA

MODEL: 180-JB-A

ASSEMBLY NO. 1600430

TYPE: ELECTRICAL OPERATED

WITH ANTI TIE DOWN

NET WEIGHT: 130 LBS (59 KG)

MOTOR HORSEPOWER: 3HP

REV D: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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OPERATING AND SAFETY INSTRUCTIONS

DO NOT OPERATE THIS TOOL UNTIL YOU HAVE READ AND UNDERSTOOD THE SAFETY

INSTRUCTIONS AND OPERATING MANUALS.

DO NOT OPERATE THIS TOOL UNTIL YOU HAVE RECEIVED TRAINING IN THE HANDLING,

OPERATION AND USE OF THIS TOOL.

STOP USING A MALFUNCTIONING OR DEFECTIVE TOOL IMMEDIATELY. REPORT ANY

PROBLEMS OR DEFECTS TO YOUR SUPERVISOR FOR REMOVAL OF THE TOOL FROM

SERVICE.

DO NOT ATTEMPT TO REPAIR THE TOOL YOURSELF.

DO NOT ALLOW UNAUTHORIZED PERSONS TO USE TOOL.

REMOVE AND DISCONNECT POWER FROM THE TOOL WHEN TOOL IS LEFT UNATTENDED OR

IS NOT IN USE.

NEVER TIE DOWN, BYPASS, ALTER OR MODIFY THE ACTIVATING SWITCHES OR TRIGGERS OF

THIS TOOL.

NEVER MAKE ALTERATIONS OR MODIFICATIONS TO THIS TOOL.

BE CONSTANTLY AWARE AND ALERT FOR UNSAFE CONDITIONS AND REPORT THEM

IMMEDIATELY TO YOUR SUPERVISOR.

NEVER PLACE YOUR HAND OR ANY PART OF YOUR BODY IN THE CUTTING PATH OF THE

TOOL.

NEVER ALLOW ANYONE ELSE TO PLACE THEIR HANDS OR ANY PART OF THEIR BODY IN THE

CUTTING PATH OF THE TOOL.

DO NOT ACTIVATE CONTROL SWITCHES OR TRIGGERS OF THIS TOOL UNLESS YOU INTEND

TO TEST OR OPERATE THIS TOOL.

DO NOT USE THIS TOOL FOR ANY PURPOSE OTHER THAN IT’S INTENDED PURPOSE.

WHEN OPERATING THIS TOOL WEAR THE PROTECTIVE GEAR AND SAFETY EQUIPMENT

SUPPLIED TO YOU.

THE NOISE EMISSION (SOUND PRESSURE LEVEL) AT THE WORKSTATION MAY EXCEED 80 dB

(A). EAR AND SOUND PROTECTION GEAR IS REQUIRED.

= Hazards or unsafe practices which could result in severe personal injury,

death or substantial property damage.

= Hazards or unsafe practices which could result in minor personal injury,

product or property damage.

= Important installation, operation or maintenance information.

!WARNING

!CAUTION

!WARNING

!CAUTION

!NOTICE

REV D: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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OPERATING INSTRUCTIONS

ONLY TRAINED PERSONNEL ARE TO OPERATE THIS TOOL.

1. TO ENSURE TOOL IS OPERATING PROPERLY, PERFORM FOLLOWING STEPS AT START OF EACH SHIFT:

•MAKE SURE TOOL MOVES UP AND DOWN FREELY WHILE HANGING FROM BALANCER OVERHEAD.

•WITH POWER TO TOOL TURNED ON, TEST TRIGGER FOR PROPER OPERATION.

•DEPRESS EACH TRIGGER SEPARATELY. TOOL SHOULD NOT ACTIVATE. DEPRESS BOTH TRIGGERS.

TOOL SHOULD ACTIVATE.

•IF TOOL HAS "ANTI-TIE DOWN" OPTION, BOTH TRIGGERS MUST BE DEPRESSED SIMULTANEOUSLY FOR

TOOL TO ACTIVATE.

•THIS TOOL HAS AN ELECTRO-MAGNETIC DISC BRAKE ASSEMBLY THAT ACTIVATES WHEN EITHER TRIGGER IS

RELEASED. THIS ELIMINATES COASTING OF SAW BLADE WHEN TOOL IS DEACTIVATED.

2. TO PERFORM WORK, HOLD TOOL FIRMLY AT BOTH HANDLES. SQUEEZE TRIGGERS TO ACTIVATE TOOL.

3. SAW CARCASS THROUGH THE TAILBONE, MOVING DOWNWARD IN A STRAIGHT LINE.

4. DO NOT EXERT EXCESSIVE PRESSURE. ALLOW TIME FOR TOOL TO CUT.

5. CUT DOWNWARD IN A STRAIGHT LINE THROUGH SHOULDER AND NECK OF CARACASS.

MAINTENANCE

ONLY TRAINED AND QUALIFIED PERSONNEL ARE TO PERFORM MAINTENANCE

AND SERVICE TO THIS TOOL.

THE COMPRESSED AIR DISTRIBUTION SYSTEM MUST BE LARGE ENOUGH TO SUPPLY AN ADEQUATE VOLUME OF CLEAN

AND DRY COMPRESSED AIR TO THE TOOL.

TOOL REQUIRES GREASING AFTER EVERY 40 HOURS OF OPERATION. GREASE ONE LOCATION USING KENTMASTER

GREASE (PART NO. 7903070).

BLADE REMOVAL AND CLEANING

ALWAYS DISCONNECT POWER SUPPLY FROM TOOL BEFORE INSTALLING OR

REMOVING BLADE FROM TOOL.

ALWAYS WEAR WIRE MESH GLOVES WHEN INSTALLING OR REMOVING BLADE FROM TOOL.

1. REMOVE SCREW (ITEM NO. 1, FIG. NO. 1).

2. REMOVE PARTS (ITEM NO. 2-4, FIG. NO. 1).

3. CLEAN ALL PARTS REMOVED WITH SOAP AND WATER.

4. SHARPEN OR REPLACE BLADES WHEN NECESSARY AND LUBRICATE ALL PARTS.

5. REASSEMBLE IN REVERSE ORDER.

TROUBLE SHOOTING

IF THE BRAKE WON’T STOP THE BLADE, CHECK FOLLOWING:

1. SWITCHES IN THE HANDLES (ITEMS 2000710 & 2000720 ON 180-JB. ITEMS 2000690 & 2000700 ON 1600-JB-A).

2. THE POWER SUPPLY CONVERTOR – RECTIFIER, PLACED IN THE WIRE BOX (ITEM 2000300).

CHANGE ONE PART AT THE TIME AND TEST THE MACHINE TO DETERMINE WHICH ONE WAS THE DAMAGED PART.

!WARNING

REV D: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 4 OF 28

Figure 1 MODEL 180 – BLADE REPLACMENT

SERVICE

1. KEEP GOOD RECORDS OF ALL SERVICE ACTIVITY AND INCLUDE TOOL IN PREVENTIVE MAINTENANCE PROGRAM.

2. USE ONLY GENUINE KENTMASTER REPLACEMENT PARTS TO ASSURE PROPER PERFORMANCE OF TOOL.

3. CONTACT THE KENTMASTER SUPPLIER NEAREST YOU FOR PARTS AND CUSTOMER SERVICE INFORMATION.

REV D: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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PARTS BOOK

180-JB-A

Figure 2 MODEL “180-JB-A” – MAIN ASSEMBLY

REV D: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 6 OF 28

1600430: 180-JB-A, HOG SPLITTING SAW w/ATD

ITEM PART # DESCRIPTION QTY

1 OPTIONS MOTOR ASSEMBLY, 3HP 1

1302950 POWER SUPPLY, NON 42V, ATD (for all motors except 42V) 1

2 1302965 POWER SUPPLY, 42V, ATD (only for 42V motors) 1

1302970 DRIVE SHAFT HOUSING - NOSE, STANDARD TORQUE 1

3 1302552 DRIVE SHAFT HOUSING - NOSE, HIGH TORQUE 1

4 1302940 GUARD FOR 18" BLADE 1

5 4000590 18" SAW BLADE, 45 TEETH, DOUBLE SKIP TOOTH 1

2000201 ELECTRO-MAGNETIC BRAKE,90VDC (for all motors except 42V) 1

6 2000350 ELECTRO-MAGNETIC BRAKE,42VDC (only for 42V motors) 1

7 1000180 SLEEVE 1

8 1001940 INSULATION PLATE 1

9 1300180 SPLASH GUARD 1

10 1300830 FLANGE - SAW BLADE 1

11 1302150 MOUNTING PLATE 1

12 1302550 REAR HANDLE ASSEMBLY, ATD 1

13 1302560 FORWARD HANDLE ASSEMBLY, ATD 1

14 1302630 WIRE BOX 1

15 1302640 COVER 1

16 1302650 GASKET 1

17 1302660 GASKET 1

18 2000130 ON-OFF PLATE 1

19 2000140 BOOT, TOGGLE SWITCH 1

20 2000300 POWER SUPPLY CONVERTOR RECTIFIER 1

21 2000730 SWITCH 1

22 2009130 TIMER 1

23 7011650 SPRAY NOZLE 1

24 7025110 SHUT OFF VALVE 1

25 8029040 SCREW 4

26 8411060 SCREW 6

27 8413100 SCREW 2

28 8413180 SCREW 5

29 8413200 SCREW 1

30 8417580 SCREW 1

31 8505100 WASHER 2

32 8506170 WASHER 1

33 8507150 WASHER 8

34 8606080 KEY 1

Figure 3 BOM FOR MODEL “180-JB-A”

REV D: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 7 OF 28

ELECTRO-MAGNETIC BRAKE

Figure 4 2000201: ELECTRO-MAGNETIC BRAKE, 90VDC

Figure 5 2000350: ELECTRO-MAGNETIC BRAKE, 42VDC

2000201: ELECTRO-MAGNETIC BRAKE, 90VDC

ITEM PART # DESCRIPTION QTY

1 2000211 MAGNETIC COIL, 90VDC 1

2 2000200 2000220 ARMATURE ASSEMBLY 1

3 2020010 RESISTOR 1

4 2506105 FEMALE QUICK DISCONNECT 1

5 8415040 SCREW 4

2000350: ELECTRO-MAGNETIC BRAKE, 42VDC

ITEM PART # DESCRIPTION QTY

1 2000220 ARMATURE ASSEMBLY 1

2 2000360 MAGNETIC COIL, 42VDC 1

3 8415040 SCREW 4

REV D: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 8 OF 28

Figure 6 2000200: ARMATURE ASSEMBLY

Figure 7 BRAKE ADJUSTMENT

2000220: ARMATURE ASSEMBLY

ITEM PART # DESCRIPTION QTY

1 2000230 ARMATURE 1

2 2000240 RELEASE SPRING 1

3 2000250 DRIVEN HUB 1

4 5102150 RETAINING RING 1

5 8028030 SCREW 3

6 8311020 SET SCREW 2

7 8506580 WASHER 3

REV D: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

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BRAKE ADJUSTMENT

BRAKE ADJUSTMNET PROCEDURE:

1. PRESS SPLINED SLEEVE (1000180) AND KEY (8606080) INTO ARMATURE ASSEMBLY (2000220).

2. SLIDE SPLINED SLEEVE (1000180) ONTO SPLINED BOLT - DRIVE SIDE (1300390) ALL THE WAY AGAINST

BOLT SURFACE.

3. ADJUST GAP BETWEEN ARMATURE (2000220) AND COIL (2000211) - USE FEELER GAGE - BY MOVING

ARMATURE (2000220) ONTO SPLINED SLEEVE (2000211). IF USED BRAKE WITH RESISTOR GAP IS 0.027"

(0.686mm). IF USED BRAKE WITHOUT RESISTOR GAP IS 0.050" (1.27mm).

4. AFTER THE GAP IS ADJUSTED TIGHTEN TWO SET SCREWS (8606080).

5. USE BELLEVILLE WASHER (8712020) (AS NEEDED) BETWEEN SPLINED SLEEVE (1000180) AND BOLT -

DRIVEN SIDE (1300390).

MOTOR ASSEMBLY, 3HP

Figure 8 3HP MOTOR ASSEMBLY

REV D: 02/02/08

KENTMASTER MFG. CO., INC. 1801 SOUTH MOUNTAIN AVE., MONROVIA, CALIFORNIA 91016 UNITED STATES OF AMERICA

TELEPHONE: (626) 359-8888 FAX: (626) 303-5151 10 OF 28

MOTOR ASSEMBLY 416V, 3PH, 50HZ, 3HP, 4.3 AMPS 1600830-416-350 2340130

MOTOR ASSEMBLY 208V, 3PH, 50HZ, 3HP, 8.3 AMPS 1600830-208-350 2340130

MOTOR ASSEMBLY 380V, 3PH, 50HZ, 3HP, 5.1 AMPS 1600820-380-350 2340120

MOTOR ASSEMBLY 220V, 3PH, 50HZ, 3HP, 8.8 AMPS 1600820-220-350 2340120

MOTOR ASSEMBLY 230V, 3PH, 50HZ, 3HP, 8.8 AMPS 1600810-230-350 2340110

MOTOR ASSEMBLY 115V, 3PH, 50HZ, 3HP, 17.6 AMPS 1600810-115-350 2340110

MOTOR ASSEMBLY 42V, 3PH, 50HZ, 3HP, 47.0AMPS 1600800 2340100

MOTOR ASSEMBLY 460V, 3PH, 60HZ, 3HP, 4.1AMPS 1600830-460-360 2340130

MOTOR ASSEMBLY 230V, 3PH, 60HZ, 3HP, 8.2AMPS 1600830-230-360 2340130

MOTOR ASSEMBLY 550V, 3PH, 60HZ, 3HP, 3.8AMPS 1600850 2340150

MOTOR ASSEMBLY 380V, 3PH, 60HZ, 3HP, 5.0AMPS 1600840-380-360 2340140

MOTOR ASSEMBLY 220V, 3PH, 60HZ, 3HP, 8.6AMPS 1600840-220-360 2340140

MOTOR OPTION DESCRIPTION MOTOR ASSEMBLY STATOR

180-JB AND 160 JB-A MOTOR ASSEMBLY

16008__: MOTOR ASSEMBLY, 3HP

ITEM PART # DESCRIPTION QTY

1 OPTIONS STATOR 1

2 1000070 MOTOR, FRONT END BELL 1

3 1000190 CLAMP 1

4 1300070 HOUSING - REAR MOTOR BRG. 1

5 1300390 SPLINE BOLT - DRIVE 1

6 1300710 HOUSING - FRONT MOTOR BRG. 1

7 1302173 HANGER 1

8 1600630 ROTOR ASSEMBLY, 3 HP 1

9 1600640 MOTOR SHELL 1

10 1600680 MOTOR END BELL - REAR 1

11 1600690 ROD 4

12 1600710 WIRE CONDUICT 1

13 2000040 NAME PLATE 1

14 3204050 BEARING 1

15 3204060 BEARING 1

16 5100980 RETAINING RING 1

17 5101180 RETAINING RING 1

18 8026020 SCREW 2

19 8081020 SCREW 4

20 8241060 SCREW 4

21 8313030 SET SCREW 3

22 8411080 SCREW 4

23 8501130 NUT 4

24 8507100 WASHER 4

Figure 9 BOM FOR 3HP MOTOR ASSEMBLY

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