Kamstrup MULTICAL 403 Manual de usuario
Instlltion nd user’s guide
MULTICAL® 403
Kamstrup A/S · Indusrivej 28, Silling · DK-8660 Sknderborg · T: +45 89 93 10 00 · info@kmsrup.com · kmsrup.com
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MULTICAL® 403
Information
Permissible operating conditions / measuring ranges
Approved he meer in ccordnce wih MID nd EN1434:
Temperure Rnge q: 2 °C…180 °C DΘ: 3 K…178 K
Flow sensor (emperure of medium) qq: 2 °C…130 °C
Approved cooling meer in ccordnce wih DK-BEK 1178 nd EN1434:
Temperure Rnge q: 2 °C…180 °C DΘ: 3 K…178 K
Flow sensor (emperure of medium) qq: 2 °C…130 °C/qq: 2 °C…50 °C (MULTICAL® 403-C)
MID designation
Mechanical environment
Clss M1 nd M2
Electromagnetic environment
Clss E1 (housing/ligh indusry). The meer’s conrol cbles mus be drwn min. 25 cm
disnce from oher insllions.
Climatic environment
Non-condensing, closed locion (insllion indoors), mbien emperure 5…55 °C.
Maintenance and repair
The disric heing supplier cn replce emperure sensor pir, bery nd communicion
module. The flow sensor mus no be sepred from he clculor. Oher repirs require
subsequen reverificion in n ccredied lborory.
Selecting a temperature sensor pair
MULTICAL® 403-W - P500 - He meer
MULTICAL® 403-T - P500 - He/cooling meer
MULTICAL® 403-V - P100 - He meer
MULTICAL® 403-C - P500 - Cooling meer
Battery for replacement
Kmsrup ype HC-993-02 (1 x D cell)
Kmsrup ype HC993-09 (2 x A cell)
Communication Modules
For n overview of vilble modules we refer o secion 9, pge 16.
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Contents
1 General information 4
2 Mounting of temperature sensors 5
2.1 Shor direc sensor (DS) 5
2.2 Pocke sensor (PL) 6
2.3 Temperure sensor compibiliy wih flow sensors 6
3 Mounting of flow sensor 7
3.1 Mouning of couplings nd shor direc sensor in flow sensor 7
3.2 Flow sensor posiion 8
3.3 Insllion of MULTICAL® 403 flow sensor 8
3.4 Insllion exmples 10
3.5 Humidiy nd condension 10
4 Mounting the calculator 11
4.1 Compc mouning 11
4.2 Wll mouning 11
4.3 Posiion of clculor 12
5 Information codes ”INFO” 13
6 Power supply 14
6.1 Bery supply 14
6.2 Mins supply 14
7 Testing of function 15
8 Electrical connection 15
9 Communication modules 16
9.1 Module overview 16
9.2 Pulse inpus 16
9.3 Pulse oupus 17
9.4 D Pulse, inpus (In-A, In-B), ype HC-003-10 17
9.5 D Pulse, oupus (Ou-C, Ou-D) , ype HC-003-11 17
9.6 Wired M-Bus, inpus (In-A, In-B), ype HC-003-20 18
9.7 Wired M-Bus, oupus (Ou-C, Ou-D), ype HC-003-21 18
9.8 Wireless M-Bus, inpus (In-A, In-B), 868 MHz, ype HC-003-30 18
9.9 Wireless M-Bus, oupus (Ou-C, Ou-D), 868 MHz, ype HC-003-31 18
9.10 Anlog oupus 2 x 0/4…20 mA, ype HC-003-40 19
9.11 PQT Conroller, ype HC-003-43 19
9.12 Low Power Rdio, inpus (In-A, In-B), 434 MHz, ype HC-003-50 19
9.13 Low Power Rdio GDPR, inpus (In-A, In-B), 434 MHz, ype HC-003-51 19
9.14 LON TP/FT-10, inpus (In-A, In-B), ype HC-003-66 20
9.15 Modbus RTU, inpus (In-A, In-B), ype HC-003-67 20
10 Set-up via front keys 21
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1 General information
'Please read this guide carefully before mounting the energy meter.
In case of incorrect mounting, Kamstrup's guarantee obligations no longer apply.
Plese noe h he following insllion condiions mus be obeyed:
- Pressure sge: PN16/PN25, see mrking.
- Pressure sge, Kmsrup
sensor pir ype DS: PN25
- Pressure sge, Kmsrup
pocke sensors ype PL: PN25
A medium emperures bove 90 °C we recommend flnge sensors s well s wll-mouning of
clculor.
A medium emperures below mbien emperure, MULTICAL® 403 mus be wll mouned nd
he condension-proof version, ype 403-C, mus be used. In cse of bidirecionl he/cooling
energy meering, ype 403-T is used.
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2 Mounting of temperature sensors
The emperure sensors used for mesuring inle nd oule emperures respecively,
consiue mched sensor pir, which mus never be sepred. According o EN 1434/OIML
R75, he cble lengh mus no be chnged. Should replcemen be necessry, boh sensors mus
be replced.
The sensor mrked wih red sign is o be inslled in he inle pipe. The oher sensor, mrked wih
blue sign, is o be inslled in he oule pipe. For mouning in he clculor, see he prgrph
”Elecricl connecion”.
Note: The sensor cbles mus neiher be exposed o jerking nor pulling. Plese be wre of his
when binding he cbles, nd be creful no o pull he binders unnecessrily igh s his
my dmge he cbles. Plese lso noe h emperure sensors mus be mouned from
below in cooling nd he/cooling insllions.
2.1 Short direct sensor (DS)
The shor, direc sensors up o DN25 cn be mouned in specil bll vlves wih buil-in M 10
socke for he shor direc sensor. They cn lso be mouned in insllions wih sndrd
ee-pieces. Kmsrup A/S cn supply R½ nd R¾ brss nipples h fi he shor direc sensors.
The shor direc sensor cn lso be mouned direcly in seleced flow sensors from Kmsrup A/S.
Fsen he sensors’ brss unions lighly (pprox. 4 Nm) using 12 mm fce wrench, nd sel he
sensors wih sel nd locking wire.
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2.2 Pocket sensor (PL)
The sensor pockes cn be mouned in e.g. welding sleeve or in 45° lerl Y-piece. The ip
of he sensor pocke mus be plced in he middle of he flow. Push he emperure sensors s
deep s possible ino he pockes. If shor response ime is required, “non-hrdening” hermlly
conducive pse cn be used. Push he plsic sleeve on he sensor cble ino he sensor pocke
nd secure he cble by mens of he enclosed M4 seling screw. Fsen he screw wih your
fingers only. Sel he pockes using sel nd locking wire.
A
A
B
B
SECTION
A-A
SCALE
1 : 1
SECTION
B-B
SCALE
1 : 1
B
B
SECTION
B-B
SCALE
1 : 1
2.3 Temperature sensor compatibility with flow sensors
The size of he flow sensor deermines which emperure sensors you cn use nd how hey re
mouned. The below ble shows which emperure sensor ypes o use wih which flow sensor.
Flow sensor Temperature sensor
Cn be mouned in flow
sensor.
Cnno be mouned in flow
sensor.
qpDN G DS 27.5 DS 38 Ø5.8 mm pocket
0.6-1.5 15 G¾B X
0.6-1.5 20 G1B X
3.5-6 25 G5/4B X
10 40 G2B X
15 50 - X
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3 Mounting of flow sensor
Prior o insllion of he flow sensor, he sysem should be flushed nd proecion plugs/plsic
diphrgms removed from he flow sensor.
Correc posiion of he flow sensor ppers eiher from he clculor’s ype lbel or from he
disply where (indices he posiion in inle, wheres )indices he posiion in oule. The
flow direcion is symbolised by n rrow on he flow sensor.
3.1 Mounting of couplings and short direct sensor in flow sensor
The flow sensor cn be used in connecion wih
eiher PN16 or PN25 (see mrking).
Any provided blind plug, exension nd glnd
cn be used wih boh PN16 nd PN25.
In connection with flow sensors with the
nominal dimensions G¾Bx110 mm and
G1Bx110 mm, it must be checked if the thread
run-out is sufficient.
Couplings nd gskes re mouned s shown
in he figure. Mke sure o posiion he gske
correcly in he recess of he glnd s shown in
he deils excerp in he figure.
Gske
Momen ~4 Nm
Gske
Kmsrup flow sensors require neiher srigh inle nor srigh oule o mee he Mesuring
Insrumens Direcive (MID) 2014/32/EU, OIML R75:2002 nd EN 1434:2015. A srigh inle secion
will only be necessry in cse of hevy flow disurbnces before he meer. I is recommended o
follow he guidelines of CEN CR 13582.
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3.2 Flow sensor position
A Recommended posiion.
B Recommended posiion.
C Unccepble posiion due o risk of ir
build-up.
D Accepble posiion in closed sysems.
E Ough no o be plced immediely fer
vlve, wih he excepion of block vlves
(bll vlve ype) which mus be fully open
when no used for blocking.
F Ough no o be plced immediely before
or fer pump.
G Ough no o be plced immediely fer
double bend in wo plnes.
A
BC
D
E
FG
In order o void cviion, he bck pressure he flow sensor (he pressure he flow sensor
oule) mus be minimum 1.5 br qp(nominl flow) nd minimum 2.5 br qs(mximum flow).
This pplies o emperures up o pprox. 80 °C. The flow sensor mus no be exposed o pressure
lower hn he mbien pressure (vcuum).
3.3 Installation of MULTICAL® 403 flow sensor
90°
90°
90°
90°
The flow sensor cn be mouned horizonlly, vericlly or n ngle.
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3.3.1 Screw-type meters 0.6...2.5 m3/h
0°0°
-45°-45°
1
The flow sensor cn be mouned n ngle of 0° nd my be urned 90° downwrds.
3.3.2 Flange meters and screw-type meters ≥ 3.5 m3/h
1
22
-45°
0°
45°
0°
-45°
45°
The flow sensor cn be mouned n ngle of 0° nd my
be urned 45° upwrds or 90° downwrds.
Note: In insllions where he medi emperure is below he mbien emperure,
MULTICAL® 403-T or 403-C mus be used. A he sme ime, he flow sensor mus no be
inslled wih he plsic housing urned below 0°.
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3.4 Installation examples
Threaded meter:
Flow from he lef Flow from he righ
Flange meter:
Flow from he lef Flow from he righ
3.5 Humidity and condensation
If here is risk of condension, e.g. in cooling sysems, condension-proof MULTICAL® 403,
ype 403-C, mus be used. In cse of bidirecionl he/cooling energy meering, ype 403-T is
used.
Otros manuales para MULTICAL 403
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