Kaindl RMS-CNC Manual de usuario

Originaloperatingmanual

Pleasekeepforfurtheruse!

V1.1Ultimalima09.2016

KaindlSchleiftechnikREILINGGmbH,RemchingerStr.4,D75203KönigsbachStein

Tel.:+497232/40010,Fax.:+497232/400130,Internet:www.kaindl.de,EMail:info@kaindl.de

OPERATINGMANUAL

FORCIRCULARANDPROFILEDKNIFE

SHARPENINGMACHINE

RMSCNC

CONTENT

ECDeclarationofconformity 3

Dutyoftakingcarebytheuser/Demandsoftheoperatingpersonnel/

Transport/Dimensionsandweight  4

Setupandconnectionofthecontrolunit 5

Environmentalconditions/Directeduse  6

Safetyadvice  7

StructureofRMSCNC/Coolantequipment 8

ElectricoftheRMSCNC 13

HardwarecomponentsoftheCNCcontrol 14

Technicaldata 15

Poweronthemachine 16

GraphicaluserinterfaceTKEMC/Zeropointsetting  17

DescriptionofthemenuinTKLinuxCNC 18

Functionsfortheprogramsequence 19

Operation(Alignmentofthecircularorprofiledknife) 20

Fixationofacircularorprofiledknife 21

Samplingoftheworkpieceandzeropointsetting 22

Grindingofacircularorprofiledknife 23

Changeofgrindingwheel 24

Dressingofthecorundumwheelhead 26

Supportofcircularknifeandshaftofknifemotor 27

Laserinstrumentforalignmentofprofiledknives 28

Sparepartlisting/Wiringdiagram/Wheelhead 29

Maintenance 30

Cleaningandgreasing/Repair 30

Disposalofthemachine  30

Warranty 31

Networkmodulationofthecontrolunit 32

Networksettingsremontemaintenance 33

Notes 34

 

ECDECLARATIONOFCONFORMITY

Themanufacture: KaindlSchleiftechnik

ReilingGmbH

RemchingerStraße4

75203KönigsbachStein

Germany

declaresthatthemachine Circularknifesharpeningmachine

describedhereafter: Type:RMSCNC

isconformtothefollowing ECMachineinstruction(2006/42/EC)

ECInstructions: ECLowcurrentrequirement(73/23/EC)

ECInstructionEMV(89/336/EC)

Appliedharmonisednorms:

ENISO121001undENISO121002;ENISO13857;EN563;

EN610291,EN60204Part1;EN6100061;EN6100062;

EN6100063;EN6100064

Changesindesign,whichaffectthetechnicaldatalistedinthismanualandthedirected

use,thereforechangethemachinesubstantially,makethisdeclarationofconformity

invalid!

Thedocumentationhasbeenassembledby: ReinhardReiling

KaindlSchleiftechnik

ReilingGmbH

RemchingerStraße4

75203KönigsbachStein



1.DUTYOFTAKINGCAREBYTHEUSER

ThecircularandprofiledknifesharpeningmachineRMSCNChasbeenconstructed

underconsiderationofanendangeringanalysisandcarefullselectionofobserved

harmonizednorms,aswellasfurtherspecifications.



TheRMSCNCmeetsthestatoftheartandgrantsamaximumofsafety.Thesafetycan

onlybeachievedindailywork,whenallnecessarystepsaretaken.Itisthedutyoftaking

carebytheusertoplanandcontrolthesesteps.

Theuserhastotakecarethat:

• themachineisusedasdirected(seechapter"Directeduse")

• themachineisusedinflawlessworkablecondition,especiallythesafety

installationsarecheckedregularlyfortheirfunction

• theoperationmanualisalwayskeptinareadablecondition,completeand

availablenearthemachine

• allsafetyandwarninginstructionsarenotremovedfromthemachineandkept

readable

• requestedpersonalsafetyequipmentfortheoperatorisavailableandused

2.DEMANDSOFTHEOPERATINGPERSONNEL

Onlypersonswhoarefamiliarwiththismanualandsafetyadvicesandtakenotice,are

allowedtoworkwiththecircularandprofiledknifesharpeningmachineRMSCNC.

3.TRANSPORT

ThecircularandprofiledknifesharpeningmachineRMSCNCisdeliveredinawooden

boxonpallet.Thegrossweightofthemachineisaround300Kg.Thetransportisdone

withapalletbyliftingcartorforklifttruckdirectlytotheinstallationsite.

Beforethefirststart,checkthemachinefortransportdamages!

Incaseofatransportdamage,immediatelycontacttheforwardingagencytoprotocolthe

damage.

Pleasepayattention:Thedeadlinesforclaimsarequiteshort!

4.DIMENSIONSANDWEIGHT

DimensionsLxWxH:  900x700x1540mm

Weightnetwithoutcontrolunit: 225Kg

Weightnetofthecontrolunit: 37Kg

5.SETUPANDCONNECTION

OFTHECONTROLUNIT

Beforeplacingthemachineatitsfinalpositiononthefloor,screwinthemachinefeet

frombelow.Pleasepayattentionthatthemachineisalignmenthorizontal.Pleasecheck

withabubblelevel.Payattention,thatthespaceforthemachinegrantsavibrationfree

operation.

Nexttoconnectthecontrolunitwiththemachine,thereforeopentheblackcablepanel

ontherightsideofthemachine.

Foroperating,unscrewthebothscrewsbelow(M6)withanallenkey(4mm)andfoldthe

cablepanelcoverupwards.

Nowyoucanpullthroughthecableswiththeplugsandfixthecableconduitbyclosing

thepanel.Byfixingthebothscrewsthecableconduitisfixedtightandstrainrelieved.

Afteropeningthefrontdoor,theplugconnectioniscompleted(seebelow).

Thepluginconnectorsarewithoutriskofconfusion

Cablepanel

Onlyunscrewtheseboth

screwstoopenthecablepanel

Fittingready

Plugemergencyoff

Mainplug

Plugforjogwheel

25PoleSubDplugwithpins

25PoleSubDplugwithsocket

ADVISE:

Plugsareencodedandcannotbeinterchanged!

SubDconnectorsarecolorandmechanicallycodedandcannotbeinterchanged!

UsethecircularandprofiledknifesharpeningmachineRMSCNConlyindryrooms.

Environmentaltemperature: from+5to+50°Celsius,

Humidity: upto90%;notcondensing

6.ENVIRONMENTALCONDITIONSFORSETUP

ThecircularandprofiledknifesharpeningmachineRMSCNCisexclusivelydestinedfor

sharpeningofcircularknifesorprofiledknifeswithamax.dia.of350mmrespectivelya

max.radiusof175mm.

TheprogrammingofthegrindingsoftwareisdoneasperDIN66025respectivelybya

providedsharpeningprogramme.Thesharpeningiscarriedoutbytheelectrospindleor

withtheairspindleforinternalgrinding.

Thedirectedusealsoincludesreadingandunderstandingtheoperationinstruction,the

programminginstruction,aswellasobservingofalladvisedspecifiedtherein.

Forallpersonalandmaterialdamages,arisingbynotintendeduse,notthe

manufacturer,buttheoperatorisresponsible.

7.DIRECTEDUSE

8.SAFETYADVICE

Whenhandlingwithacircularorprofiledknife,maximumprecautionisdemanded.

Theseknivesmayassharpasarazorknife.Carelesshandlingcancauseseriousincised

wounding.

Alwayswearcutprotectiongloveswhenclampingorreleasingasharp

workpiece.

OnlystartaCMCprogrammewhenyouaresurethatthecorrectzeropointshavebeen

enteredandsaved.PerformatestrunoftheCNCprogramme(ensuresufficient

clearancetothegrindingwheel)beforethefirststart.

Programmingorprogrammingparametererrorscancauseconsiderablematerialdamage

tothemachine!

NeverplugorunplugaUSBdevice(e.g.USBstick)whensoftwareisrunning!TheJOG

Wheelcouldbedamaged!

Theprotectivecoversofthemachineprotecttheguides,spindlesandswitchesagainst

soilingandcoolinglubricants.Whencleaningthemachine,theprotectivecoversmaynot

bewashedoutwithcoolinglubricantorcleaningagent!

Themachinecanbefittedwithaspeedadjustablegrindingspindle;

whenchangingthegrindingwheel,complywiththemaximumpermissiblegrindingspeed

oftheabrasivewheel(m/sec.)andadaptthistothegrindingspindle.

Toohighaspeedcanresultintheburstingofthegrindingwheel,damagetothemachine

andinjury!!

9.STRUCTUREOFTHERMSCNC

Ballvalve

Coolanthose

Knifeholdingfixture

Knifespindlelocking

Grindingmotor

(Electrospindle)

Circularknifelynette

Dresserunit

Anglescale

Manuallengthadjustment

AxisZ(Y)

AxisY(S)

AxisX

Angleadjustmentspindle

10.DESCRIPTIONOFTHECOOLANTEQUIPMENT

Pumpventscrew

Machineconnection Machineoutlet

3Stepswitch

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