K-TRON K-Commander Manual del propietario

805
K-Commander Loss-in-Weight Programming
Rev: G Produced by the K-Tron Institute
LWF Programming
Using the
K-Commander

805
K-Commander Loss-in-Weight Programming
Rev: G Produced by the K-Tron Institute

805
K-Commander Loss-in-Weight Programming
Rev: G Produced by the K-Tron Institute
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means electronic or mechanical including photocopy, facsimile or computer generated
distribution without written permission from the K-Tron Institute. All translation
rights are reserved by the K-Tron Institute . The K-Tron Institute has made every effort
to ensure the accuracy and validity of this document. However, errors and omissions
may have occurred. If an error or omission is found, please contact the K-Tron Institute
at (856)256-3267.
Information in this manual is correct as of the date of publication. K-Tron assumes no
responsibility for damages resulting from misuse of the equipment or negligence on the
part of operating personnel.”

805
K-Commander Loss-in-Weight Programming
Rev: G Produced by the K-Tron Institute
Table of Contents
GENERAL INFORMATION 1
Overview 1
Standard Key Arrangements 3
Editing Variables 7
Common Messages and Meanings from K-Cdr 9
OPERATOR LEVEL PROGRAMMING 10
Overview 10
LWF Page 00: Feeder Overview 11
LWF Page 01: Feed Factor Setup 14
LWF Page 02: Refill Parameters 22
Refill Setup Procedures 27
LWF Page 03: Current Alarm Messages 30
LWF Page 04: Alarm Limits 38
MAINTENANCE LEVEL PROGRAMMING 43
Overview 43
LWF Page 05: Scale Programming and Weight Span 44
Tare and Span Calibration Procedures 48
LWF Page 06: SFT Programming 51
LWF Page 07: Feeder Setup Data 55
LWF Page 07: Service Variable Index 61
LWF Page 07: Program Priority (Security Level) 69
LWF Page 08: Frequency I/O 70
LWF Page 09: Control or Tuning Parameters 74
LWF Page 10: Overview Screen 78
LWF Page 11: SPC Set-up 81
Continued on next page


805.1
K-Commander Loss-in-Weight Programming
Rev: G Produced by the K-Tron Institute
General Information
Overview
Introduction:
K-Cdr The following pages describe the K-Commander (K-Cdr ) pages or
screens for the loss-in-weight application. A listing of menu selections is
provided for each screen. This document is suitable for rev. Z software.
In this chapter Please note that the page numbers beginning with 01 is merely to give
reality to the display and this number could range from 01 to 15.
Definitions Here is a listing of common terms used in loss-in-weight feeding.
Term Definition
Adaptive Tuning This is a control concept that when
implemented, the controller continues to
optimize its operation , zeroing in, if you will
on the best point of control.
Density Array A group of FeedFactors that are placed in an
array from Refill Complete to Refill Request.
The values in the array are used to operate
the feeder during Refill.
Drive Command This is the frequency output of the LWF K10S
controller that normally provides the setpoint
signal to the MDU or motor drive unit. The
larger the value of drive command, the
greater the feedrate should be. Maximum
operating value of Drive Command is 100%.
Continued on next page

805.2
K-Commander Loss-in-Weight Programming
Rev: G Produced by the K-Tron Institute
Overview, Continued
Definitions
con't
Term Definition
FeedFactor This is a calculation made by the controller
after every weight conversion that gives an
indication of the maximum flow rate of the
feeder when drive command is equal to 100%
It is calculated as:
FeedFactor = (MF/DC%)*100 where
MF= Massflow and DC = Drive Command.
Feedrate This is the massflow output of the feeder.
Gravimetric control The control is automatic. That is, the
massflow is compared to the setpoint, and if
different, a change in drive command will
occur.
Massflow Standard
Deviation This is the variance of the massflow value as
calculated by the controller.
Measured Standard
Deviation This is the variance of the weight values
captured from the weighing system.
Refill Complete
Weight The point, by weight, at which the refilling
will stop.
Refill Request Weight The point, by weight, at which the refilling
will begin.
STP Sample time period is the length of time for a
weight sample to occur.
Tare The weight of the feeder and hopper, less
material.
Volumetric control The control is manual. That is, the massflow
is calculated if possible, but no comparison to
Setpoint is made and the Drive Command
remains fixed.

805.3
K-Commander Loss-in-Weight Programming
Rev: G Produced by the K-Tron Institute
Standard Key Arrangements
Introduction Many keys are the same and used in the same way on each screen. This
map will describe the often used keys and each page section will
describe those keys unique to that page. Here is a typical key layout for
viewing.
Layout of
often used
keys
Edit
Mode
F5 F6 F7 F8F1 F2 F3 F4
Grav
Mode Vol
Mode
F5 F6 F7 F8
Change
Value <ESC>
Standard keys
and their
functions Key
Number Key Name Description
F1
Grav Mode
Places the control in Gravimetric or
Mass control. The LWF Controller
measures the massflow, compares
this value to the setpoint and
causes the Drive Command to
change so that the massflow will
equal the setpoint
F2
Vol Mode
When operating in Volumetric
control, the Drive Command is
fixed. There is no attempt by the
controller to make the massflow
value equal the setpoint.
F3 Unused
F4 Unused
F5
Edit Mode
When pressed, highlights the first
variable that can be changed. The
switch then becomes "Change
Value".
Continued on next page

805.4
K-Commander Loss-in-Weight Programming
Rev: G Produced by the K-Tron Institute
Standard Key Arrangements, Continued
Standard keys
and their
functions con't
Key
Number Key Name Description
F6
Causes the active page in Quad
screen to move counterclockwise. It
moves the active screen once each
time the key is pressed. These
F7 Causes the active page in Quad
screen to move clockwise. It moves
the active screen once each time the
key is pressed.
F8 Unused
Continued on next page
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