Judo QUICKSOFT MEGA 6 Manual de usuario

Installation manual
JUDO QUICKSOFT MEGA 6
Water softening unit
Valid for: EU countries and Switzerland
Language: English
Read before use and store!

Queries, orders, customer service
JUDO Wasseraufbereitung GmbH
Postfach 380
D-71351 Winnenden
Email: [email protected] • judo.eu
Office address:
JUDO Wasseraufbereitung GmbH
Hohreuschstraße 39 - 41
D-71364 Winnenden
Trademarks:
Trademarks used in this document are the
protected and registered trademarks of the
owners.
© JUDO Wasseraufbereitung GmbH
D-71364 Winnenden
All rights reserved.
Reprinting, even in excerpt form, is only per-
mitted with special approval.
Dear customers,
Thank you for the confidence you have
shown in us by purchasing this prod-
uct. You have purchased a state-of-the-
art device. It has been carefully checked
prior to delivery. Nevertheless, if diffi-
culties occur, please contact the closest
customer service (see chapter 7).
These installation instructions are intended
for installers, who are in charge of installing,
maintaining or repairing the system.
2 JUDO QUICKSOFT MEGA 6 1703525 • 2022/10

Contents
Contents
1 Safety instructions.................... 4
1.1 Electrical danger......................... 4
1.2 Warning of property damage...... 4
1.3 Symbols used............................. 5
2 Product information.................. 5
2.1 Scope of supply.......................... 5
3 Installation................................. 6
3.1 Conditions................................... 6
3.2 Installing the rotary flange fitting
on the three-way manifold........... 6
3.3 Pipe up system and flush pipe.... 7
3.4 Connecting the device to pre-
installed bypass valve................. 8
3.5 Connecting the softening unit to
the salt reservoir......................... 10
3.6 Waste water connection and
safety overflow............................ 11
3.7 Installation example.................... 13
4 Commissioning......................... 14
5 Technical data........................... 15
5.1 Installation dimensions................ 16
5.2 General error message connec-
tion plan...................................... 17
5.3 Accessories................................. 17
5.4 Spare parts................................. 18
6 Disposal..................................... 19
7 Customer service...................... 20
1703525 • 2022/10 JUDO QUICKSOFT MEGA 6 3

Safety instructions
1 Safety instructions
1.1 Electrical danger
ELECTRO_NO_HEADER
Risk of electric shock
No electrical wiring or equipment
that is not splash-proof may be
routed or stored below or in the
immediate vicinity of the device.
Electrical devices/equipment
located in the vicinity of the device
must be splash-proof or comply
with the legal regulations for wet
rooms.
A splash-proof socket is required
for connection to the electrical
grid, in accordance with the legal
regulations for wet rooms.
Only low voltages can be used for
the remote transmission of the
status or fault indication via the
potential-free output!
Switching voltage: maximum 24 V
Amperage: maximum 0.1 A
The power supply unit must be dis-
connected for performance of the
electrical installation.
1.2 Warning of property damage
WARNING
Risk of water or property damage
The devices may only be installed by
technical service providers.
The installation room must be dry and
free from frost.
The ambient temperature must not
exceed 30 °C. In higher temperatures or
direct sunlight, material damage may
occur up to and including breakage of
device parts.
An adequately sized wastewater connec-
tion in must be provided in compliance
with DIN 1986.
In order to ensure safe drinking water
hygiene, a free discharge of the
wastewater acc. to DIN EN 1717 and
DIN 1988-100 must be ensured.
For the installation of the devices in
domestic water stations, only use the
supplied built-in rotary flange fitting (see
chapter 3.2).
The rotary flange fitting must be fitted so
that it is free from mechanical stress or
strain. Otherwise mechanical damage to
the pipe or the rotary flange fitting up to
and including breaks can result.
For proper sealing, the profiled side
of the profile flange seal must point
towards the rotary flange fitting (see
chapter 3.2).
Route the waste water hose for the
regeneration waste water and the safety
overflow hose without kinks to the water
trap or to the sewer connection (which
must ensure a free discharge).
Do not kink or twist the connection
hoses.
If a continuous incline to the water trap
or sewer connection (ensuring a clear
discharge) cannot be achieved at the
location of installation, then a saltwa-
ter-resistant pumping system must be
installed to convey the regeneration
wastewater.
Prior to plugging in the devices, ensure
that the waste water connection is func-
tional.
Only operate the devices in a technically
fault-free state:
•Check for damage prior to installa-
tion.
•Immediately have any malfunctions
in operation rectified by qualified
technical personnel.
4 JUDO QUICKSOFT MEGA 6 1703525 • 2022/10

Safety instructions
The mains voltage must not be inter-
rupted (e.g. via a light switch). If the
device is not permanently supplied with
power, regeneration or a warning in case
of faults will not be possible. If the power
supply is interrupted during a regener-
ation, then, dependent on the regener-
ation phase, high water consumption
may result, which, if there is an incorrect
waste water connection, may result in
water damage.
1.3 Symbols used
The safety instructions contained in these
operating instructions are labelled with the
following symbols:
Indication of existing dangers
Warning of electric voltage
Torques specified by the manufac-
turer
User tips and other information
Instructions attached directly to the device,
e.g.:
•Direction of flow (arrow)
•Type label
•Cleaning information
must be observed and maintained in legible
condition.
2 Product information
2.1 Scope of supply
•3 single softeners QUICKSOFT MEGA
with 3 salt reservoirs
•Frame with preassembled three-way
manifold and 3 JQX bypass valves
•Cover, thee-way manifold
•Rotary flange fitting JQE 1½" with con-
nector and compression fitting
•Water trap with dewatering attachment
8-way
•Installation manual
•Hardness measuring instrument
1703525 • 2022/10 JUDO QUICKSOFT MEGA 6 5

Installation
3 Installation
CAUTION
The device may only be installed
by qualified technical personnel.
Installation of the device upstream of the
domestic water meter is forbidden.
3.1 Conditions
CAUTION
Risk of property damage or water
damage!
The installation room must be dry
and free from frost.
The ambient temperature must not
exceed 30 °C. In higher temper-
atures or direct sunlight, mater-
ial damage may occur up to and
including breakage of device parts.
The water pressure must not
exceed 7 bar input pressure. With
a water pressure greater than
7 bar, a pressure reducer must be
installed upstream of the device!
An adequately sized wastewater
connection in must be provided in
compliance with DIN 1986.
As per DIN 1988-200, “Water treatment sys-
tems [...] must only be installed in frost-free
areas, in which ambient temperatures of 25
°C are not exceeded.”
Water pressure:
Rated pressure PN 10
Operating pressure 2 bar - 7 bar
The device works most efficiently at an
operating pressure between 3 bar and
5 bar.
Above water pressures of 5 bar, installa-
tion of a pressure reducer upstream of the
device is recommended.
The water pressure must not fall below
2 bar during operation as otherwise device
functioning may be impaired!
Draining of the waste water:
If a continuous slope to the water trap or
sewer connection (ensuring a free dis-
charge) cannot be achieved at the location
of installation, then a saltwater-resistant
pumping system must be installed to convey
the regeneration waste water
Electrical connection:
Three splash water protected sockets, that
fulfil the legal requirements for wet areas
must be provided on site. The power con-
nection (230 V, 50 Hz) must be continually
live.
Necessary distances:
Rotary flange fitting installation
height (floor to pipe centre):
114.5 cm
Minimum clearance above the
installed softening unit:
30 cm
3.2 Installing the rotary flange fit-
ting on the three-way manifold
The built-in rotary flange serves as a con-
necting element between the domestic
water station and the device. It is suitable
both for horizontal and vertical pipes.
Attention: Install the built-in rotary flange
in the flow direction! This is indicated by an
arrow.
INFO_NO_HEADER
The device will not operated if it is
incorrectly installed.
6 JUDO QUICKSOFT MEGA 6 1703525 • 2022/10

Installation
1 2
Fig. 1: Rotary flange fitting
1 Profile flange seal
2 Flow direction arrow
Initial state:
•The three-way manifold and the three
bypass valves are pre-installed on the
frame and hygienically sealed with a
film.
•The four hexagon socket head screws
and the profile flange seal are enclosed
loose in a bag.
•The rotary flange fitting is enclosed in a
cardboard box forming part of the pack-
aging.
Installing the rotary flange fitting on the
three-way manifold (see Figure 2):
1. Remove the black mounting cover on
the rotary flange fitting.
2. Remove the protective film on the inlet
side of the three-way manifold without
leaving any residues.
3. Fit the four hexagon socket head
screws and the profile flange seal on
the three-way manifold.
4. Push the rotary flange fitting onto the
hexagon socket head screws and
engage the bayonet.
INFO_NO_HEADER
The profiled side of the profile
flange seal must point towards
the rotary flange fitting (see
Figure 2).
5. Tighten the four hexagon socket head
screws.
UNIT
Select the tightening torque
(about 10 Nm) so that the profile
flange seal seals effectively.
The rotary flange fitting is now con-
nected to the three-way manifold.
Fig. 2: Installing the rotary flange fitting
on the three-way manifold
1 Frame
2 Bypass valves JQX
3 Thee-way manifold
4 Profile flange seal
5 Hexagon socket head screws
6 Rotary flange fitting JQE
3.3 Pipe up system and flush pipe
Initial condition:
•The rotary flange fitting is installed on
the three-way manifold.
CAUTION
The rotary flange fitting must
be fitted so that it is free from
mechanical stress or strain. Oth-
erwise mechanical damage to the
pipe or the rotary flange fitting up
to and including breaks can result.
Creation of the system piping:
1. Push the frame up to the wall.
2. Align the frame so it is horizontal by
adjusting the four rubber feet.
3. Pipe up the system correctly.
1703525 • 2022/10 JUDO QUICKSOFT MEGA 6 7

Installation
INFO_NO_HEADER
The installation height of the
rotary flange fitting from the floor
to the pipe centre is 114.5 cm.
INFO_NO_HEADER
A shut-off option must be avail-
able directly upstream and down-
stream of the rotary flange fit-
ting. In this way the water soft-
ening system can be decoupled
from the drinking water installa-
tion during hygiene flushing.
ATTENTION: When screwed in place,
neither frame nor pipe should be
strained. To balance out any stain,
the adjustable feet of the frame
can be easily adjusted to vary their
height.
The frame with the three-way manifold
has now been connected to the pipe.
Flush the pipe:
1. Switch all bypass valves to bypass
by turning the three handwheels fully
clockwise.
2. Open the shut-off valves upstream and
downstream of the rotary flange fitting
to flush the pipe.
3. Reclose the shut-off valves upstream
and downstream of the rotary flange fit-
ting.
3.4 Connecting the device to pre-
installed bypass valve
Initial condition:
•The frame is connected to the now
piped-up rotary flange fitting via the
three-way manifold.
•All three bypass valves have be
switched to bypass and then the pipe
flushed.
INFO_NO_HEADER
ATTENTION!
Connect the water softening sys-
tems sequentially from left to right
(markings 1, 2 and 3 on the three-
way manifold) to the corresponding
bypass valves.
Fig. 3: Bypass valve (JQX)
1 Handwheel
2 Pipe-side flange “R”
3 Device-side flange “G”
Procedure:
1. Slightly unscrew the screws on the
connection flange of the device, how-
ever, do not screw out completely, and
remove the white protective cap.
DANGER
Risk of crushing: No not reach
into the open device connection!
2. Check the seating of the profile flange
seal on the connection flange of the
device: The profiled side of the pro-
file flange seal must point towards the
bypass valve.
8 JUDO QUICKSOFT MEGA 6 1703525 • 2022/10

Installation
WARNING
If the profile flange seal is
incorrectly seated, water can
escape causing water damage to
dwelling and furnishings.
3. Remove the protective film from the
bypass valve without leaving any
residues.
4. Raise the device vertically and turn
slightly counter-clockwise.
5. Place the device on the device-side
flange (“G”) of the installed bypass
valve and guide the screw heads
through the bayonet holes of the
bypass valve.
6. Turn the device attached to the bypass
valve slightly in the clockwise direction
to engage the screws in the holes of the
bypass valve.
7. Tighten the four screws.
UNIT
Select the tightening torque
(approx. 4 Nm) so that the pro-
file flange seal seals effectively
and the device is not damaged or
strained.
Installation of the device is completed.
Repeat this procedure for each individ-
ual water softening system.
Fig. 4: Position the device on JQX
(example shows softener 2)
Fig. 5: Lock bayonet connection
(example shows softener 2)
1703525 • 2022/10 JUDO QUICKSOFT MEGA 6 9

Installation
3.5 Connecting the softening unit to the salt reservoir
Fig. 6: Connecting the softening unit to the salt reservoir
1 Jacket hose
2 Lance
3 Salt reservoir
4 Marking arrow, unlocked position
5 Marking arrow, locked position
Position the salt reservoir either below or
next to the softening unit on the floor.
ATTENTION: Ensure that the jacket hose
is run with a constant slope from the
softening unit to the salt reservoir!
Procedure:
1. Push the lance in as far as it will go into
the salt reservoir.
Attention! Note the marking arrow
- the arrow must point to the side
(unlocked position).
10 JUDO QUICKSOFT MEGA 6 1703525 • 2022/10
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