Josef Kihlberg JK35-590 Manual de usuario

06.14

JK35-590

Pneumatic stapler

Pneumatiskt klammerverktyg

Pneumatisches Klammergerät

Agrafeuse pneumatique

From serie no 141334

Från serienummer 141334

Ab Serie-Nr. 141334

A partir du no de série 141334

ENGLISH 3

SVENSKA 12

DEUTSCH 22

FRANÇAIS 32

Before using the tool,

read the operating in-

structions carefully.

Läs igenom bruks-

anvisningen noga innan

du använder klammer-

verktyget.

Vor dem Gebrauch des

Gerätes die Betriebs-

anleitung aufmerksam

lesen.

Avant l’utilisation de

l’appareil, consultez

soigneusement le

mode d’emploi.

OPERATING INSTRUCTIONS Translation of original manual

BRUKSANVISNING Original bruksanvisning

BETRIEBSANLEITUNG Übersetzung der Originalbetriebsanleitung

MODE D‘EMPLOI Traduction du mode d’emploi original

Josef Kihlberg JK35-590

06.14

1TECHNICAL DATA

TABLE OF CONTENTS

Weight 2.4 kg (5.3 lbs)

Dimensions Length 335 mm (13,2“)

Width 65 mm (2,6“)

Height 195 mm (7,7“)

Magazine capacity 100 staples

Staple leg length 16–32 mm (5/8“–1 1/4“)

Nose length 2 mm (0.1 in)

Recommended

working air pressure 5.5–6.5 bar (80–87 psi)

Max. air pressure 7 bar (100 psi)

Air consumption

per driving operation at

6 bar operating pressure 0.85 litres

Noise characteristic levels

according to: EN 12549

A-weighted single-event

emission sound pressure

level at work station 94 dB

A-weighted sound

energy level 103 dB

Vibration level: Vibration below the limit of

declaration according to

EN 792-13 measured

according to ISO 8662-11.

FASTENERS

Staple JK590-16 (5/8“) Art.No 400516

Staple JK590-19 (3/4“) Art.No 400517

Staple JK590-22 (7/8“) Art.No 400518

Staple JK590-25 (1“) Art.No 400519

Staple JK590-32 (1 1/4“) Art.No 400521

Page

1 Technical data 2

2 General information 3

2.1 Information on environmental protection 3

3 Safety instructions 4

4 Description 5

4.1 Design 5

4.2 Function 5

5 Initial operation 6

5.1 Installation 6

5.2 Air connection / Lubrication 6

6 Operating instructions 7

6.1 Loading the magazine 7

6.2 Operating the stapler 7

7 Preventive and corrective maintenance 8

7.1 Cleaning the stapler 8

7.2 Removing jammed staples 8

7.3 Replace driver blade 9

8 Trouble shooting 10

9 Spare parts kit 41

10 Parts list with recommended wear parts 42

Exploded drawing 44

DECLARATION OF CONFORMITY

We take sole responsibility for declaring that the

stapler JK35-590, to which this declaration refers, is

in full compliance with the current require-

ments of the guidelines laid down by the council

on 17th May 2006 (2006/42/EC) “Machine

Guidelines“.

According to norm:

ISO 12100:2010; EN 792-13+A1:2008

SE-544 50 HJO, 05.06.2014

Production Manager:

Anders Pettersson

Agent for the publication of technical documentation:

Josef Kihlberg AB, Industrigatan 37B, SE-544 50 HJO

SE JOSEF KIHLBERG AB

Industrigatan 37B

SE- 544 50 Hjo

Telephone: +46 503 328 00

Fax: +46 503 328 01

E-mail: [email protected]

Internet: www.kihlberg.com

Josef Kihlberg JK35-590

06.14

CAUTION!

Used where there is

danger to life and health.

WARNING!

Used for danger which

can cause material

damage.

NOTE!

Used for general infor-

mation and information

which if not followed can

cause faults in the

operating sequence.

2 GENERAL INFORMATION

These operating instructions are intended to simplify

familiarisation with the stapler and the possibilities of

application for the intended purpose. The operating

instructions contain important information concerning

the safe, proper and efcient use of the stapler. Ob-

servation of the information will help to avoid danger,

reduce repairs and stoppages and increase the reli-

ability and service life of the stapler.

The operating instructions must always be available

at the place of operation of the stapler. They must

be read and observed by all persons concerned with

work on the stapler. This work specically includes

operation, relling of operating material, fault elimina-

tion and maintenance.

In addition to the operating instructions and the regu-

lations for accident prevention effective in the country

of use and place of application, the recognised tech-

nical regulations for safety and proper working must

also be observed.

2.1 INFORMATION ON ENVIRONMENTAL

PROTECTION

This stapler is manufactured without any physical or

chemical substances which could be dangerous to

health. For disposal of all the parts, the governmental

instructions must be observed.

Josef Kihlberg JK35-590

06.14

Use for the intended purpose

The stapler is intended for stapling fabric to wood,

board or cardboard to wood.

This stapler was designed and manufactured for safe

handling during the stapling operation.

Possible misuse

Do not re any staples into the air or use the stapler

with any other materials than mentioned above.

Servicing

The following maintenance work must be carried out

at regular intervals, varying with working conditions

and workload:

– daily check of compressed air pressure

5.5–6.5 bar (80–87 psi).

– clean the stapler regularly.

– check the condition of the stapler at regular inter-

vals for defects or worn parts. Never use a stapler

that has defective or worn parts (for servicing tasks

refer also to chapter 7.1 until 7.3).

3SAFETY INSTRUCTIONS

Inform yourself!

Read the operating

instructions carefully.

Protect yourself!

When operating the

stapler, wear eye, ear

protection.

Warning: Danger of

crushing!

Do not put your ngers

underneath the nozzle.

Warning:

Hazard!

Lay the compressed air

hose so that there is no

risk of tripping over it.

Do not exceed the air

pressure!

Do not exceed the re-

commended air pressure.

Use safety coupling!

For connecting the air

hose to the stapler, use

only a safety coupling.

Do not use a bottled air

or gas source!

Do not operate this stap-

ler by using a bottled air

or gas source.

Never leave a loaded

tool unattended!

Always disconnect the

tool from air supply when

not in use.

Original

JOSEF KIHLBERG

staples must be used

exclusively!

Original

JOSEF KIHLBERG

spare parts must be

used exclusively!

Not using original spare

parts will dissolve the

warranty and the liability.

PD[

EDU

6810

.,+/%(5*

2ULJLQDO

KIHLBERG

Original

Warning:

Stapling and nailing tools

that are marked with

an inverted equilateral

triangle may only be used

in conjunction with an

operating safety support.

Warning:

Stapling and nailing tools

that are marked with this

symbol must not be used

when standing on a ste-

pladder or scaffolding.

Josef Kihlberg JK35-590

06.14

4DESCRIPTION

4.2 FUNCTION

Stapler JK35-590 has single shot ring, with safety

yoke.

1. Place the tool against the work piece. Press the

tool downwards and pull the trigger (Fig. 2/1).

Repeat for next stapling.

2. As the JK 35 is equipped with a safety yoke, it can

also be bump red where there is no great need

for stapling precision.

3. Pull and hold the trigger and then bump the safety

yoke against the work surface for multi-shot

operation.

4.1 DESIGN

1 Safety yoke

2 Door

3 Pusher

4 Trigger

5 Compressed air connection

Fig. 2

Warning: before stapling ensure that

your hand or any other part of your

body is not underneath the nozzle.

Fig. 1

Josef Kihlberg JK35-590

06.14

5INITIAL OPERATION

5.1 INSTALLATION

The stapler is delivered without the compressed air

connection nipple assembled. Assemble the nipple as

following:

1. Take the stapler out of the box. Check that the

nipple is the correct brand and ts your air sys-

tem. Put sealing compound on the thread.

(Fig. 3/1).

2. Assemble the nipple. Tightening torque 7.5 Nm.

Lay the compressed air hose so that

there is no risk of tripping over it.

5.2 AIR CONNECTION / LUBRICATION

Properly prepared compressed air is essen-

tial for trouble free operation of the stapler.

This can only be ensured by a reliably functioning

maintenance unit, consisting of water separator, pres-

sure reducing valve with pressure gauge. The internal

diameter of the pipe should be at least 10 mm (3/8“).

Never exceed the maximum permitted air

pressure of 7 bar (100 psi). The maximum

supply pressure is 8 bar (110 psi).

A low air pressure will give low maintenance costs!

The stapler and the hose must have a coupling which

automatically bleeds all air pressure from the stapler

when it is disconnected.

The stapler needs a small amount of lubricating oil in

the nipple each day or approx. 10 drops once a week

to ensure safe functioning and endurance. For high

frequency stapling we recommend oil mist lubricator.

Please contact our agent for advice.

733007 Lubrication oil 0.2 dl. (Fig. 4/1)

Sliding parts are greased, with Dow Corning grease

MS 4 Silicon Compound, at the factory. We recom-

mend use of this grease on moving parts if they have

been cleaned or replaced.

184943 Tube of MS 4. (Fig. 4/2)

Fig. 3

733007

184943

Fig. 4

Josef Kihlberg JK35-590

06.14

6OPERATING INSTUCTIONS

6.1 LOADING THE MAGAZINE

– Connect the tool to the compressed air line before

loading staples. The max. allowed air pressure is 7

bar (102 psi).

–Always use Josef Kihlberg original staples

JK590 with leg length 16 mm (5/8“ ) to 32 mm

(1 1/4“). The correct type of staple is marked on

the top of the magazine cover. Ensure you use the

right length of staples for your application.

1. Pull the pusher all the way out (Fig. 5/1).

2. Place two staple strips into the magazine from the

top (5/2)

3. Push the lock (5/3) and release the pusher. For-

ward it carefully until it reach the staples.

Be sure that the tool is not pointing at

yourself or anyone else when connec-

ting it to the compressed air line.

Warning: before stapling, ensure that

your hand or any other part of your

body is not underneath the nozzle.

6.2 OPERATING THE STAPLER

Adjust the air pressure to the lowest one that will drive

the staples to the desired depth. Start at approx. 5.5

bar (80 psi) and raise this by 0.5 bar (7 psi) increase

until the correct operating pressure for the job in hand

is found. Never exceed 7 bar (100 psi).

A low air pressure will give low maintenance costs!

– Place the tool rmly on the work surface. Never

drive staples in extremely hard or brittle material.

– Push the trigger as described in chapter 4.2

– Move the tool and repeate until you have nished

the stapling.

Always place yourself in a rmly balan-

ced position when using or handling the

tool. Do not drive staples at too steep

an angle or too close to the edge of the

work: the fastener might y free and hurt

someone.

Fig. 5

Josef Kihlberg JK35-590

06.14

7PREVENTIVE AND CORRECTIVE MAINTENANCE

Before all maintenance tasks on the

stapler always rst disconnect it from

the air supply.

To remove a staple which has become jammed:

– Unscrew the two front screws two turns (Fig. 6/1).

– Remove the door from the screws (Fig. 7/1).

– Clean the nozzle from the defective staple.

– Assemble in the oposit way.

7.2 REMOVING JAMMED STAPLES

Fig. 7

7.1 CLEANING THE STAPLER

This stapler does not require special servicing. It only

needs regular cleaning with a non-aggressive (non-

corrosive) cleaner agent. Do not remove any parts for

cleaning purposes!

Check the proper functioning of all safety

devices daily. Make especially sure that:

– the trigger works smoothly, the door stays in place

and the magazine lid does not open itself.

– all screws and nuts are securely tightened.

– the stapler is regularly lubricated (refer to chapter

5.2).

Fig. 6

Josef Kihlberg JK35-590

06.14

– Disconnect tool from air supply.

– Remove the four screws (Fig. 8/1) holding the top

cap. Remove the four screws (Fig. 8/1) holding

the top cap.

– Remove the cylinder liner cover (8/2).

– Turn the tool upside down and knock it carefully

against a piece of wood to loosen the driving

parts.

– Remove the driving parts.

– Change the driver blade (8/3).

– Grease (Part No. 184943) all O-rings and sliding

surfaces. Assemble the driving parts as indicated

in the picture.

– Enter the driver into the nozzle and push it down.

Check that the piston and the driver move freely in

the cylinder and in the nozzle.

– Mount the cylinder liner cover.

– Mount the top cap and tighten the four screws

(8/1).

Fig. 8

7.3 REPLACE THE DRIVER BLADE

Josef Kihlberg JK35-590

06.14

8TROUBLE SHOOTING

FAULT

No staples when ring the tool.

Inadequate power. The staples do not penetrate

the material sufciently.

Noise level is too high

Jammed staple in the nozzle

ELIMINATION

– Check that the right type of staples is being used

and moves easily inside the rail.

–Always use Josef Kihlberg original staples.

–Check for jammed staples.

– Check the feeder spring for defects. If

necessary replace.

– Check if the staple pusher is not defective. If

necessary replace.

– Clean the staple track.

– Air pressure too low. Secure that working pressure

is as recommend, see chapter 6.2

– Adjust the air pressure as chapter 6.2

– Has the tool been used without oil? Provide lubri-

cation, see chapter 5.2.

– Fit a longer driver blade.

– Check if the air pressure is correct. Adjust as per

chapter 6.2.

– Ensure that the work piece is rmly held in place.

Vibration causes high sound levels.

– Open the door and remove the defective staple,

see chapter 7.2.

Before all trouble shooting tasks on

the stapler it must rst be

disconnected from the air supply.

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