Johnson Pump SPXFLOW Macerator TA3P-10 Guía de configuración

INSTRUCTION MANUAL

ORIGINAL INSTRUCTIONS/TRANSLATION OF ORIGINAL INSTRUCTIONS

READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS

PRODUCT

Macerator

TA3P-10

IB-401 R03 (03/2016)

> English

Macerator Pump

Installation recommendations

Installation

Pump may be mounted in any position with-out

loss of efﬁciency; however, it is suggested that

the pump head be down if vertical mounting is

desired. The pump must be installed below the

holding tank or bowl discharge outlet. Mount

motor as close as possible to power source to

obtain full voltage.

Note: Before installation with electrical control

systems, check that equipment to be used is of

sufﬁcient rated capacity to accept ampere draw of

motor. Low voltage will cause motor to overheat.

Electrical installation

The pump must be installed according to

ISO 10133 (Small craft - Electrical system - Extra

low voltage DC installation for continuous cur-

rent). Note: The fuse must be ignition protected.

The fuse works as over-current protection, and

protects the motor from overloading and rotation.

Incorrect fuse size may cause ﬁre.

If the pump is connected with separate earth lead,

this should be yellow/green and connected to the

motor base.

See the wiring scheme for correct installation.

Negative wire must be black.

Choose wire size in accordance with total

wire length (see table).

Note: Before installation with electrical control

systems, check that equipment to be used is of

sufﬁcient rated capacity to accept ampere draw of

motor. Low voltage will cause motor to overheat.

The perfect disposer for the

lavatory unit in boats and

recreational vehicles

The SPX FLOW Johnson Pump macerator pump

TA3P10-19 takes care of toilet waste.

A rotary cutter shreds waste before it is pumped out

through the discharge hose.

The pump can be connected directly to the bowl

discharge outlet or holding tank.

Note: Use unbleached lavatory paper only. Do not

run pump dry. Must not be used for continuous duty.

Design features

Body: Phenol plastic (PF)

Impeller: Nitrile

Housing: Thermoplastic polyester

(PET)

Shaft: Stainless steel

Seal: Lip seal, nitrile

Connection: Inlet: 38 mm (1.1/2") hose,

1.1/2" BSP thread or

1.1/2"-11.1/2" NPTF thread

Outlet: 25,4 mm (1") hose.

Motor: 0,12 kW, 12/24 V DC

The motor is ignition protected according to ISO

8846 (Small craft - Electrical devices - Protection

against ignition of surrounding ﬂammable gases).

Type designation

Type Part No.

TA3P10-19 12 V 10-24453-04

TA3P10-19 24 V 10-24453-05

Pressure and capacity data

(see page 15)

> English

Service instructions

(see page 16-17)

Disassembly

1. Remove nut, washer and housing.

2. Remove cutter. Use a 7 mm open-ended

spanner to hold shaft behind cutter.

Turn cutter anti-clockwise.

3. Remove the wear plate, the O-ring and

the gasket.

4. Withdraw impeller.

5. Remove screw (10) .

6. Separate body from motor.

7. Remove screw (13) and lip seal.

Assembly

1. Fit lip seal and screw (13) in the body.

Note! The spring of the seal must face

towards the impeller.

2. Fit body to motor.

3. Fit screw (10).

4. Lubricate the impeller with vaseline to

avoid dry running and ﬁt it with a

rotating movement in the intended

direction of the impeller rotation

(clockwise).

5. Fit the gasket and wear plate.*

6. Mount cutter on motor shaft. Use a 7 mm

open-ended spanner to hold shaft and

turn cutter clockwise.

7. Mount the O-ring in the housing.

8. Mount housing, washer and nut.*

* Note! Check that the inlet passage of the

gasket, wear plate and housing are seated

properly on the body.

Waste handling

material recycling

At the products end of life, please dispose of

the product according to applicable law. Where

applicable, please disassemble the product and

recycle the parts material.

Wiring scheme

(see page 18- 19)

Wiring table

(based on 3 % voltage drop)

Wire Max wire length*

size 12 V 24 V

1,5 mm2#16AWG 2,5 m 11,0 m

2,5 mm2#14AWG 4,2 m 18,3 m

4 mm2#12AWG 6,8 m 29,3 m

6 mm2#10AWG 10,1 m

10 mm2#6AWG 16,9 m

16 mm2#4AWG 27,0 m

* The wire length is the total distance from the

battery to the pump and back to the battery.

Dry running

Do not run dry for more than 30 seconds. Lack of

liquid will burn the impeller and damage the seals.

Caution

Do not pump gasoline, solvents, thinners, highly

concentrated or organic acids. If corrosive ﬂuids

must be handled, pump life will be prolonged if

ﬂushed with water after each use or after each

work day.

Temperature

Max ambient temperature + 60°C.

The pump can not be run continuously.

The motor is equipped with built in thermal

protection to prevent the motor from overheating.

The protection is automatically restored when the

motor is cooled.

Freezing weather

Glycol based anti-freezes can be used but do not

use petroleum based anti-freeze compounds.

Gasket

Use standard gasket. A thicker gasket will reduce

priming ability. A thinner gasket will cause impeller

to bind.

Pressure and capacity data

(based on water at 20°C/68ºF)

Ampere draw

Bar kPa ft l/min USGPM 12 V 24 V

0,2 20 6,7 37 10,0 13 A 7 A

0,4 40 13,4 34 9,0 14 A 7 A

0,6 60 20,1 30 8,0 14 A 7 A

0,8 80 26,8 28 7,5 15 A 8 A

1,0 100 33,5 22 6,0 15 A 8 A

Fuse 20 A 12 A

SECTION A-A

102

44,7

Ø25,4

68,3

O38

256

86 88

12,5(12,5)

178,2 51

10 1

Ø5(4x)

111,7Meassure to outlet

16 15

Weight

1,9 kg

Dim. mm

Parts list

Pos Nos No Description

1 1 Motor 12V

1 Motor 24V

2 1 Body

3 1 Mill housing

4* 1 Impeller

5 1 Wear plate

6* 1

01-24466-01

01-24466-02

01-35275-2

01-35719-1

09-1052S-9

37-3206221

37-3206217 Gasket

7* 1 05-29-135 Lip seal

8* 1 05-06-583 O-ring

9 1 37-3206218 Cutter

10 4 05-04-577 Screw

11* 3 05-05-511 Nut

12 3 05-01-520 Washer

13 3 05-04-643 Screw

14 1 05-17-535 Fuse 15A, 12V

1 05-17-550 Fuse 10A, 24V

* 1 09-45595 Service kit

Wiring scheme

1 Terminal fuse

2 Switch

3 Fuse (overload protection)

4 Pump

A Max 0,2 m

B Red

C Black

D Green/yellow

Electrical installation must be according to

ISO 10133.

Other electrical devices, eg switch, circuit

breaker, must be installed between the

pump and the positive (+) lead on the battery

(on the red wire).

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