Johnson Controls AHV60D Manual de usuario

SINGLE PIECE ECM

AIR HANDLERS

FOR USE WITH SPLIT-SYSTEM

AIR CONDITIONERS & HEAT PUMPS

MODELS: AHV18 THRU 60

Due to continuous product improvement,

specifications are subject to change without notice.

Visit us on the web at:

www.upgnet.com

Additional rating information can be found at:

www.ahridirectory.org

WARRANTY

Standard 5-year limited parts warranty.

Extended 10-year limited parts warranty when product is

registered online within 90 days of purchase for replace-

ment or closing for new home construction.

ISO 9001

Certified Quality

Management System

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

TECHNICAL

GUIDE

TECHNICAL

GUIDE

824756-BTG-C-0912

DESCRIPTION

The AHV Air Handler line offers the ultimate in comfort, sound

and application flexibility. The air handler is shipped ready to be

installed in upflow, horizontal left or right position, with minor

adjustments. No special kits are required to install this deluxe

product.

Air handlers are shipped with “Flex-coils” without a factory

installed metering device. Flex coil models allow these coils to

be used with R-22 or R-410A for added flexibility to meet refrig-

erant choices. An orifice metering device or a R-410A TXV

should be installed in the field to meet your system require-

ments.

FEATURES

Thermostatic Expansion Valve - Provides the ultimate refrig-

erant control required for today’s high efficient product. The

UPG bolt-on TXV provides easy installation to convert the air

handler to the required refrigerant, which is a true bolt-on

design that does not require brazing to replace or install.

Rust-proof Plastic Drain Pans - The vertical and horizontal

drain pans in these units are made of a fiberglass reinforced

thermoset polymer that will not rust or compromise stability at

high temperatures.

Insulated Cabinet - All air handler cabinets are thermally insu-

lated with 3/4” foil faced insulation to prevent sweating.

Factory Sealed - Achieves 2% or less total airflow leakage rate

at duct leakage test conditions for system airflow verification.

Durable Finish Inside and Out - Air handler casings are made

of pre-painted galvanized steel which provides a better paint to

steel bond that resists corrosion and rust creep. All internal coil

sheet metal parts are made of G60 galvanized or prepainted

G30 galvanized steel.

Filters - All models have internal filter racks provided for use

with 1” thick standard size filters.

Electric Heat Kits - The 6HK series of field installed electric

heat kits are available for installation friendly and easy service

applications. These 6HK kits have heat capacities from 2 kW to

25 kW to meet the application requirements.

ECM Variable Speed Motor - Designed for efficient, quiet oper-

ation with added indoor comfort control. With the use of a

humidistat, the system will monitor the humidity in the home

and automatically keep the desired humidity level in both winter

and summer seasons. The ECM motor utilizes only 24% of the

energy used by standard blower motors to reduce your overall

heating and cooling costs.

The climate comfort system allows dealer to customize comfort

settings based on regional location.

Communications - These models may be connected as part of

a communications system using a 4-wire connection bus.

2Johnson Controls Unitary Products

824756-BTG-C-0912

DIMENSIONS & DUCT CONNECTION DIMENSIONS

Blower

Compartment

Circuit Breaker

Panel

Drain Pan Connections

for Horizontal Applications

Refrigerant

Connections Drain Connections

for Upflow

Applications

7-11/32”

1-1/2”

Top Outlet

Dimensions

Filter

Access

18-9/32” E

Bottom Inlet

Dimensions

13”

Dimensions1

Models

Dimensions Wiring Knockouts2Refrigerant

Connections

Line Size

ABC DEF JK

Height Width Depth Power Control Liquid Vapor

AHV18B/AHV24B/AHV30B 46 17 1/2 21 1/2 16 1/2 13-29/32 16 1/2 7/8 (1/2)

1-3/8(1)

1-23/32 (1-1/4) 7/8 (1/2) 3/8 3/4

AHV36C 52 21 21 1/2 17-13/32 20

AHV42D/AHV48D/AHV60D 57 24 1/2 26 20-29/32 23-1/2 7/8

1. All dimensions are in inches.

2. Actual size (conduit size).

COIL TECHNICAL DATA

Models Application Refrig.

Conn. Types Face Area

(Sq. Ft.) Rows

Deep Fins

Per In. Coil Size Tube

Geometry Tube

Dia. Fin

Type

AHV18B3XH21 Cooling /Heat

Pump Sweat 3.4 2 14 (2) 14 x 17.5 1 x 0.866 3/8 Enhanced

AHV24B3XH21 Cooling /Heat

Pump Sweat 3.9 3 12 (2) 16 x 17.5 1 x 0.866 3/8 Enhanced

AHV30B3XH21 Cooling /Heat

Pump Sweat 3.9 3 12 (2) 16 x 17.5 1 x 0.866 3/8 Enhanced

AHV36C3XH21 Cooling /Heat

Pump Sweat 4.9 3 12 (2) 20 x 17.5 1 x 0.866 3/8 Enhanced

AHV42D3XH21 Cooling /Heat

Pump Sweat 5.4 3 12 (2) 22 x 17.5 1 x 0.866 3/8 Enhanced

AHV48D3XH21 Cooling /Heat

Pump Sweat 5.8 3 11 (2) 24 x 17.5 1 x 0.866 3/8 Enhanced

AHV60D3XH21 Cooling /Heat

Pump Sweat 6.8 3 12 (2) 28 x 17.5 1 x 0.866 3/8 Enhanced

Johnson Controls Unitary Products 3

824756-BTG-C-0912

COOLING CAPACITY1

Models Rated CFM2Entering Air

Dry/Wet Bulb (°F) MBH@ Evap. Temp. and Corresponding R-410A Pressure (°F/PSIG)

35/107.9 40/118.9 45/130.7 50/143.3

AHV18B

610

85/72 37.9 33.7 28.3 23.3

80/67 31.8 27 22.5 17.6

75/62 26.4 21.5 16.7 11.6

70/57 20.7 18.4 15.8 13.5

850

85/72 49.7 43.2 36.9 28.4

80/67 42.1 35.1 28.8 22.5

75/62 33.7 28 21.4 14.7

70/57 26.5 23.8 20.3 16.9

AHV24B

585

85/72 38.7 34.4 30.1 24.7

80/67 33.6 28.9 23.9 18.9

75/62 27.2 22.7 17.8 12.8

70/57 21.2 18.6 16.2 13.7

795

85/72 50.8 45.2 38.4 32.0

80/67 43.7 36.8 31 24.0

75/62 35.7 29.5 23.1 16.1

70/57 27.9 24.5 21 17.6

985

85/72 64.9 54 45.6 37.8

80/67 52.3 44.6 36.9 28.4

75/62 42.2 35.2 26.8 19.3

70/57 33.6 29.6 25.4 21.4

AHV30B

585

85/72 38.7 34.4 30.1 24.7

80/67 33.6 28.9 23.9 18.9

75/62 27.2 22.7 17.8 12.8

70/57 21.2 18.6 16.2 13.7

795

85/72 50.8 45.2 38.4 32.0

80/67 43.7 36.8 31 24.0

75/62 35.7 29.5 23.1 16.1

70/57 27.9 24.5 21 17.6

985

85/72 64.9 54 45.6 37.8

80/67 52.3 44.6 36.9 28.4

75/62 42.2 35.2 26.8 19.3

70/57 33.6 29.6 25.4 21.4

AHV36C

730

85/72 49.3 45.2 38.3 31.4

80/67 43 37.3 31 24.0

75/62 34.7 28.8 22.8 16.2

70/57 26.8 23.4 20.4 16.9

855

85/72 59.1 51 44.1 36.5

80/67 49.3 42.4 35.4 27.6

75/62 39.9 33.1 26.1 18.2

70/57 31.1 26.9 23.5 19.7

1000

85/72 65.2 59.5 51.2 41.3

80/67 56.4 48.3 39.9 31.3

75/62 45.8 38.1 29.7 20.8

70/57 35.7 31.2 26.9 22.6

1190

85/72 67.5 65.9 59.8 48.7

80/67 64.9 56.7 46.2 35.7

75/62 53.5 43.2 34.1 24.0

70/57 41.4 36.6 31.5 26.2

For notes see Page 4.

4Johnson Controls Unitary Products

824756-BTG-C-0912

AHV42D

820

85/72 56.6 51.1 42.8 35.6

80/67 48.6 41.1 34.8 27.6

75/62 39.4 33 26 18.3

70/57 30.5 26.6 23.1 19.6

1000

85/72 65.7 61 52.7 42.9

80/67 58 49.6 41.1 32.1

75/62 46.7 38.9 30.4 21.8

70/57 36.4 31.6 27.6 23.3

1180

85/72 67.9 71.4 60.2 48.8

80/67 65.6 56.9 47.1 37.1

75/62 53.8 45.2 34.7 24.6

70/57 42.2 37.1 31.9 27.0

1385

85/72 69.4 81 68 57.2

80/67 77.1 65.4 54.1 41.6

75/62 62.1 51 39.8 28.1

70/57 48.1 42.5 36.8 30.6

AHV48D

1000

85/72 69 59.8 51.3 41.5

80/67 56.5 48.2 39.7 29.9

75/62 45.1 36.8 28.3 18.9

70/57 34.4 31 26.8 22.5

1195

85/72 79.5 69.7 59.9 48.6

80/67 65.2 55.5 45.5 34.9

75/62 52.2 42.5 32.6 21.8

70/57 40.1 36.1 31.1 26.2

1385

85/72 90 78.1 66 54.5

80/67 73.5 62.7 51.3 38.7

75/62 59.2 48.2 36.9 24.0

70/57 45.2 41 35.4 29.7

1600

85/72 102.2 90 74.3 60.4

80/67 83.6 70.6 57.2 43.1

75/62 66.1 54 41.2 27.0

70/57 50.7 46.1 39.8 33.4

AHV60D

1190

85/72 83.6 73.7 62.9 51.6

80/67 68.2 58.4 48.4 37.1

75/62 54.9 45.3 34.8 23.9

70/57 42.2 37.3 31.9 26.9

1390

85/72 95.9 84.1 71.9 58.8

80/67 79.2 67.4 54.4 41.6

75/62 62.4 51.2 39.7 26.9

70/57 48 42.5 36.8 30.6

1565

85/72 106.3 94.2 78.5 63.5

80/67 87.6 73.9 60.2 45.9

75/62 69.3 56.8 43.5 29.7

70/57 53.1 46.9 40.5 34.1

1835

85/72 122.1 107.1 90.9 72.6

80/67 100.2 85.9 69.8 51.8

75/62 79.7 65.3 49.8 32.9

70/57 60.8 54.1 46.4 38.7

1. Actual capacity varies with the outdoor AC or HP that is used with the system.

2. Airflow is calculated for each system tonnage.

COOLING CAPACITY1(Continued)

Models Rated CFM2Entering Air

Dry/Wet Bulb (°F) MBH@ Evap. Temp. and Corresponding R-410A Pressure (°F/PSIG)

35/107.9 40/118.9 45/130.7 50/143.3

APPLICATION FACTORS - RATED CFM VS. ACTUAL CFM

% Of Rated Airflow (CFM) 80% 90% 100% 110% 120%

Capacity Factor 0.96 0.98 1.00 1.02 1.03

Johnson Controls Unitary Products 5

824756-BTG-C-0912

PHYSICAL & ELECTRICAL DATA - COOLING ONLY

AHV MODELS

Models 18B 24B 30B 36C 42D 48D 60D

Blower - Diameter x Width 10 x 8 10 x 8 10 x 8 11 x 10 11 x 10 11 x 10 11 x 10

Motor HP 1/3 HP 1/3 HP 1/3 HP 1/2 HP 1/2 HP 3/4 HP 3/4 HP

Nominal RPM 1050 1050 1050 1050 1050 1050 1050

Voltage 208/230 208/230 208/230 208/230 208/230 208/230 208/230

Full Load Amps @230V 2.3 2.3 2.3 3.2 3.2 4.9 4.9

Filter 1Type DISPOSABLE OR PERMANENT

Size 16 x 20 x 1 16 x 20 x 1 16 x 20 x 1 20 x 20 x 1 22 x 20 x 1 22 x 20 x 1 22 x 20 x 1

Permanent Type Kit 1PF0601BK 1PF0601BK 1PF0601BK 1PF0602BK 1PF0603BK 1PF0603BK 1PF0603BK

Shipping /

Operating Weight (lbs.) 116/104 121/106 121/106 153/138 169/151 172/154 175/157

1. Field supplied.

KW & MBH CONVERSIONS - FOR TOTAL POWER INPUT REQUIREMENT

For a power distribution voltage that is different than the provided nominal voltage, multiply the kW and MBH data from the table by

the conversion factor in the following table.

DISTRIBUTION POWER NOMINAL VOLTAGE CONVERSION FACTOR

208V 240V 0.75

220V 240V 0.84

230V 240V 0.92

ELECTRICAL DATA - COOLING ONLY

Models Motor FLA1Minimum Circuit Ampacity MOP2Minimum Wire

Size (AWG)3

208V 230V 208V 230V

AHV18B

AHV24B

AHV30B 2.7 2.3 3.4 2.9 15 14

AHV36C

AHV42D 3.6 3.2 4.5 4.0 15 14

AHV48D

AHV60D 5.3 4.9 6.6 6.1 15 14

1. FLA = Full Load Amps.

2. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse.

3. 75C, copper wire only. If wire other than non-plated, 75C ambient, copper wire is used, consult applicable tables of the NEC and local codes..

ELECTRICAL HEAT: MINIMUM FAN SPEED1

Heater Kit Models2,3 Nom. kW

@240V Air Handler Models

AHV18B AHV24B AHV30B AHV36C AHV42D AHV48D AHV60D

6HK(0,1)6500206 2.4kW Low (D) Low (D) Low (D) Low (D) Low (D) Low (D) Low (D)

6HK(0,1)6500506 4.8kW Low (D) Low (D) Low (D) Low (D) Low (D) Low (D) Low (D)

6HK(0,1)6500806 7.7kW Med-Low (C) Low (D) Low (D) Low (D) Low (D) Low (D) Low (D)

6HK(0,1)6501006

6HK06501025 9.6kW Med-Low (C) Low (D) Low (D) Low (D) Low (D) Low (D) Low (D)

6HK(1,2)6501306 12.5kW - Med-Low (C) Med-Low (C) Low (D) Low (D) Low (D) Low (D)

6HK(1,2)6501506

6HK06501525 14.4kW - Med-Low (C) Med-Low (C) Med-Low (C) Low (D) Low (D) Low (D)

6HK(1,2)6501806

6HK06501825 17.3kW - - - Med-Low (C) Med-Low (C) Low (D) Low (D)

6HK(1,2)6502006

6HK16502025 19.2kW - - - Med-High (B) Med-High (B) Low (D) Low (D)

6HK(1,2)6502506

6HK16502525 24kW------Low(D)

1. The referenced letter in this table is for the heat jumper tap.

2. (0,1) - 0 = no circuit breaker OR 1 = with circuit breaker.

3. (1,2) - 1 = with circuit breaker, no breaker jumper bar OR 2 = with circuit breaker & breaker jumper bar.

6Johnson Controls Unitary Products

824756-BTG-C-0912

ELECTRIC HEAT PERFORMANCE DATA: 208/230-1-60 & 208/230-3-60

Heater

Models1,2 Nominal kW

@240V

Total Heat3kW Staging

kW MBH W1 Only W1 + W2

208V 230V 208V 230V 208V 230V 208V 230V

1PH

6HK(0,1)6500206 2.4 1.8 2.2 6.2 7.5 1.8 2.2 1.8 2.2

6HK(0,1)6500506 4.8 3.6 4.4 12.3 15.0 3.6 4.4 3.6 4.4

6HK(0,1)6500806 7.7 5.8 7.1 19.7 24.1 5.8 7.1 5.8 7.1

6HK(0,1)6501006 9.6 7.2 8.8 24.6 30.1 7.2 8.8 7.2 8.8

6HK(1,2)6501306 12.5 9.4 11.5 32.0 39.2 3.1 3.8 9.4 11.5

6HK(1,2)6501506 14.4 10.8 13.2 36.9 45.1 3.6 4.4 10.8 13.2

6HK(1,2)6501806 17.3 13.0 15.9 44.3 54.2 6.5 7.9 13.0 15.9

6HK(1,2)6502006 19.2 14.4 17.6 49.2 60.2 7.2 8.8 14.4 17.6

6HK(1,2)6502506 24.0 18.0 22.0 61.5 75.2 7.2 8.8 18.0 22.0

3PH

6HK06501025 9.6 7.2 8.8 24.6 30.1 7.2 8.8 7.2 8.8

6HK06501525 14.4 10.8 13.2 36.9 45.1 10.8 13.2 10.8 13.2

6HK06501825 17.3 13.0 15.9 44.3 54.2 13.0 15.9 13.0 15.9

6HK16502025 19.2 14.4 17.6 49.2 60.2 7.2 8.8 14.4 17.6

6HK16502525 24.0 18.0 22.0 61.5 75.2 9.0 11.0 18.0 22.0

1. (0,1) - 0 = no circuit breaker OR 1 = with circuit breaker.

2. (1,2) - 1 = with circuit breaker, no breaker jumper bar OR 2 = with circuit breaker & breaker jumper bar.

3. For different power distributions, see conversion table on Page 5.

Johnson Controls Unitary Products 7

824756-BTG-C-0912

ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY - 208/230-1-60

Air Handler Models Heater

Models1,2

Heater

Amps

@240V

Field Wiring

Min. Circuit Ampacity MOP.3Min Wire Size (AWG)4

208V 230V 208V 230V 208V 230V

AHV18B

6HK(0,1)6500206 10.0 14.2 15.4 15 20 12 12

6HK(0,1)6500506 20.0 25.0 27.9 30 30 10 10

6HK(0,1)6500806 32.0 38.0 42.9 40 45 8 8

6HK(0,1)6501006 40.0 46.7 52.9 50 60 8 6

AHV24B

AHV30B

6HK(0,1)6500206 10.0 14.2 15.4 15 20 12 12

6HK(0,1)6500506 20.0 25.0 27.9 30 30 10 10

6HK(0,1)6500806 32.0 38.0 42.9 40 45 8 8

6HK(0,1)6501006 40.0 46.7 52.9 50 60 8 6

6HK(1,2)6501306 52.0 59.7 67.9 60 70 6 4

6HK(1,2)6501506 60.0 68.4 77.9 70 80 4 4

AHV36C

AHV42D

6HK(0,1)6500206 10.0 15.3 16.5 20 20 12 12

6HK(0,1)6500506 20.0 26.2 29.0 30 30 10 10

6HK(0,1)6500806 32.0 39.2 44.0 40 45 8 8

6HK(0,1)6501006 40.0 47.8 54.0 50 60 8 6

6HK(1,2)6501306 52.0 60.8 69.0 70 70 6 4

6HK(1,2)6501506 60.0 69.5 79.0 70 80 4 4

6HK(1,2)6501806 72.0 82.5 94.0 90 100 3 3

6HK(1,2)6502006 80.0 91.2 104.0 100 110 3 3

AHV48D

6HK(0,1)6500206 10.0 17.5 18.6 20 20 12 12

6HK(0,1)6500506 20.0 28.3 31.1 30 35 10 8

6HK(0,1)6500806 32.0 41.3 46.1 45 50 8 8

6HK(0,1)6501006 40.0 50.0 56.1 50 60 8 6

6HK(1,2)6501306 52.0 63.0 71.1 70 80 6 4

6HK(1,2)6501506 60.0 71.6 81.1 80 90 4 4

6HK(1,2)6501806 72.0 84.6 96.1 90 100 4 3

6HK(1,2)6502006 80.0 93.3 106.1 100 110 3 2

AHV60D

6HK(0,1)6500206 10.0 17.5 18.6 20 20 12 12

6HK(0,1)6500506 20.0 28.3 31.1 30 35 10 8

6HK(0,1)6500806 32.0 41.3 46.1 45 50 8 8

6HK(0,1)6501006 40.0 50.0 56.1 50 60 8 6

6HK(1,2)6501306 52.0 63.0 71.1 70 80 6 4

6HK(1,2)6501506 60.0 71.6 81.1 80 90 4 4

6HK(1,2)6501806 72.0 84.6 96.1 90 100 4 3

6HK(1,2)6502006 80.0 93.3 106.1 100 110 3 2

6HK(1,2)6502506 100.0 115.0 131.1 125 150 2 1/0

1. (0,1) - 0 = no circuit breaker OR 1 = with circuit breaker.

2. (1,2) - 1 = with circuit breaker, no breaker jumper bar OR 2 = with circuit breaker & breaker jumper bar.

3. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse.

4. Stated sizes are for 75°C, copper wire only. If wire other than non-plated, 75°Cambient, copper wire is used, consult applicable tables of the

NEC and local codes.

8Johnson Controls Unitary Products

824756-BTG-C-0912

ELECTRICAL DATA FOR MULTI-SOURCE POWER SUPPLY: 208/230-1-60

Air

Handlers

Models

Heater

Models

Total

Heater

Amps

@240

Min. Circuit Ampacity MOP1Min. Wire Size (AWG)2

208V 230V 208V 230V 208V 230V

Circuit Circuit Circuit

1st32nd 3rd 1st32nd 3rd 1st32nd 3rd 1st32nd 3rd 1st32nd 3rd 1st32nd 3rd

AHV24B

AHV30B 6HK16501306 52.0 22.2 37.6 – 24.6 43.3 – 25 40 – 25 45 – 10 8 – 10 8 –

6HK16501506 60.0 25.1 43.3 – 27.9 50.0 – 30 45 – 30 50 – 10 8 – 10 8 –

AHV36C

AHV42D

6HK16501306 52.0 23.3 37.6 – 25.7 43.3 – 25 40 – 30 45 – 10 8 – 10 8 –

6HK16501506 60.0 26.2 43.3 – 29.0 50.0 – 30 45 – 30 50 – 10 8 – 10 8 –

6HK16501806 72.0 43.5 39.0 – 49.0 45.0 – 45 40 – 50 45 –88–88–

6HK16502006 80.0 47.8 43.3 – 54.0 50.0 – 50 45 – 60 50 –88–68–

AHV48D

6HK16501306 52.0 25.4 37.6 – 27.8 43.3 – 30 40 – 30 45 – 10 8 – 10 8 –

6HK16501506 60.0 28.3 43.3 – 31.1 50.0 – 30 45 – 35 50 – 10 8–88–

6HK16501806 72.0 45.6 39.0 – 51.1 45.0 – 50 40 – 60 45 –88–68–

6HK16502006 80.0 49.9 43.3 – 56.1 50.0 – 50 45 – 60 50 –88–68–

AHV60D

6HK16501306 52.0 25.4 37.6 – 27.8 43.3 – 30 40 – 30 45 – 10 8 – 10 8 –

6HK16501506 60.0 28.3 43.3 – 31.1 50.0 – 30 45 – 35 50 – 10 8–88–

6HK16501806 72.0 45.6 39.0 – 51.1 45.0 – 50 40 – 60 45 –88–68–

6HK16502006 80.0 49.9 43.3 – 56.1 50.0 – 50 45 – 60 50 –88–68–

6HK16502506 100.0 49.9 43.3 21.7 56.1 50.0 25.0 50 45 25 60 50 25 8 8 10 6 8 10

1. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse.

2. Stated sizes are for 75°C, copper wire only. If wire other than non-plated, 75°C ambient, copper wire is used, consult applicable tables of the NEC and local codes.

3. 1st Circuit includes the blower motor amps.

ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY - 208/230-3-60

Air Handler Models Heater

Models

Heater

Amps

@ 240V

Field Wiring

Min. Circuit Ampacity MOP1Min. Wire Size (AWG)2

208V 230V 208V 230V 208V 230V

AHV24B

AHV30B 6HK06501025 23.1 28.4 31.8 30 35 10 8

6HK06501525 34.6 40.9 46.1 45 50 8 8

AHV36C

AHV42D

6HK06501025 23.1 29.5 32.9 30 35 10 8

6HK06501525 34.6 42.0 47.3 45 50 8 8

6HK06501825 41.6 49.6 56.0 50 60 8 6

6HK16502025346.2 54.6 61.8 60 70 6 6

AHV48D

6HK06501025 23.1 31.7 35.0 35 35 8 8

6HK06501525 34.6 44.1 49.4 45 50 8 8

6HK06501825 41.6 51.7 58.1 60 60 6 6

6HK16502025346.2 56.7 63.9 60 70 6 6

AHV60D

6HK06501025 23.1 31.7 35.0 35 35 8 8

6HK06501525 34.6 44.1 49.4 45 50 8 8

6HK06501825 41.6 51.7 58.1 60 60 6 6

6HK16502025346.2 56.7 63.9 60 70 6 6

6HK16502525357.7 69.1 78.3 70 80 4 4

1. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse.

2. Stated sizes are for 75°C, copper wire only. If wire other than non-plated, 75°C ambient, copper wire is used, consult applicable tables of the NEC and local codes..

3. The 20kW and 25kW heater models (6HK16502025 and 6HK16502525) come with circuit breakers standard. Single source power MCA and MOP requirements are

given here only for reference if used with field installed single point power modification.

Johnson Controls Unitary Products 9

824756-BTG-C-0912

TYPICAL APPLICATIONS

ACCESSORIES

Refer to Price Manual for specific model numbers where not

shown.

TXV Kits - TXV kits are available for “Flex-coil” applications and

converting R-22 to R-410A or as a service replacement. All kits

are bolt-on and require no brazing to install.

Electric Heaters - 6HK models shown under electrical data

include sequential operation and temperature dual limit

switches for safe, efficient operation. Circuit breakers are pro-

vided where shown.

LIMITATIONS

These units must be wired and installed in accordance with all

national and local safety codes.

Voltage limits are as follows:

Airflow must be within the minimum and maximum limits

approved for electric heat, evaporator coils and outdoor units.

ELECTRICAL DATA FOR MULTI-SOURCE POWER SUPPLY: 208/230-3-60

Air Handler Models Heater

Models

Total Heater

Amps

@ 240V

Min. Circuit Ampacity MOP1Min. Wire Size (AWG)2

208V 230V 208V 230V 208V 230V

Circuit Circuit Circuit

1st32nd 1st32nd 1st32nd 1st32nd 1st32nd 1st32nd

AHV36C

AHV42D 6HK16502025 46.2 29.5 25.0 32.9 28.9 30 25 35 30 10 10 8 10

AHV48D 6HK16502025 46.2 31.7 25.0 35.0 28.9 35 25 35 30 8 10 8 10

AHV60D 6HK16502025 46.2 31.7 25.0 35.0 28.9 35 25 35 30 8 10 8 10

6HK16502525 57.7 37.9 31.3 42.2 36.1 40 35 45 40 8888

1. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse.

2. Stated sizes are for 75°C, copper wire only. If wire other than non-plated, 75°C ambient, copper wire is used, consult applicable tables of the NEC and local codes.

3. 1st Circuit includes the fan motor.

UPFLOW

HORIZONTAL RIGHT

HORIZONTAL LEFT

HEAT

Air Handler Voltage 1Normal Operating Voltage

Range

1. Rated in accordance with ARI Standard 110, utilization range “A”.

208/230-1-60 187-253

10 Johnson Controls Unitary Products

824756-BTG-C-0912

TYPICAL THERMOSTAT CONNECTION

Cooling Models with and without Electric Heat Wiring

* Optional dehumidification humidistat switch contacts open on humidity rise.

NOTES:

1. “Y/Y2” Thermostat wire must be connected for full CFM and applications requiring 60 second blower off delay for SEER enhancement.

2. Remove humidistat jumper on air handler control board.

3. For heat pump applications - set AC/HP jumper on air handler control board to the HP position.

TYPICAL THERMOSTAT WIRING FOR 2-STAGE

HEAT PUMP WITH ECM BLOWER MOTOR

* Optional dehumidification humidistat switch contacts open on humidity rise.

NOTES:

1. “Y/Y2” Thermostat wire must be connected for full CFM and applications

requiring 60 second blower off delay for SEER enhancement.

2. Remove humidistat jumper on air handler control board.

3. For heat pump applications - set AC/HP jumper on air handler control board

to the HP position.

AIR HANDLER WITH COMMUNICATING

AC OR HP

Air Handler Control Wiring

Typical A/C - Cooling only Applications

THERMOSTAT AIR HANDLER

BOARD 1 - STAGE

AIR CONDITIONING

Y/Y2

HUM

COM

HUMIDISTAT

THERMOSTAT AIR HANDLER

BOARD 1 - STAGE

AIR CONDITIONING

Y/Y2

HUM

COM

HUMIDISTAT

Air Handler Control Wiring

Typical A/C with Electric Heat Applications

CONTROL WIRING - Air Handler & UPG HP Systems Two Stage

H/P with York Guard VI Board & Copeland “Ultra Tech”

Conventional Application - Not Hot Heat Pump

THERMOSTAT

AIR HANDLER

BOARD

2 - STAGE SCROLL

HEAT PUMP

RR R

X / L X / L

Y/Y2

Y1 Y1

Y2 OUT

W2 OUT

W1 OUT

HUM

COM

HUMIDISTAT *

FIGURE 1: Air Handler with Communicating AC or HP

A+

B-

A+

B-

A+

B-

Y/Y2

HUM

COM

Touch Screen

Communicating

Control

Air Handler

Communicating

Control

Air Conditioner/Heat Pump

Communicating Control

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