Johnson Controls PENN VFD68 Manual de usuario

Refer to the QuickLIT website for the most up-to-date version of this document.

VFD68 Variable Frequency Drive (575 VAC) Installation Instructions

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

North American Emissions Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

United States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Agency Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Checking the Rating Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Selecting a Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Selecting a VFD68 Drive for Controlling Multiple Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Location Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Terminal Screw Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Branch Circuit Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Short Circuit Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

High-Voltage Wire Size and Maximum Wire Length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Selecting the Correct VFD68 Drive for a Fan Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Calculating the Maximum Wire Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Making High-Voltage Wiring Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Making Low-Voltage Wiring Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Input Wiring Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Setup and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Correspondences Between Digital and Actual Characters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

VFD68 Variable Frequency Drive (575 VAC)

Installation Instructions

VFD68Dxx Part No. 24-7664-3116, Rev. D

Issued October 2017

VFD68 Variable Frequency Drive (575 VAC) Installation Instructions

Operation Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Mode of Operation Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Display Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

VFD68Dxx Drive Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Frequency and Motor Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Parameter Settings Calculations for Motor Speed vs. Pressure . . . . . . . . . . . . . . . . . . . . . . 25

PWM Frequency, Audible Motor Noise, and EMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Adjusting the Default Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Enter the Parameter Adjustment Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Select and Change Most Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Select and Change P.90x Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Exit the Parameter Adjustment Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Manual Motor Speed Control in PU Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

EXT Mode Using Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Resetting the VFD68 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Reset Option 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Reset Option 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Manually Stopping the Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Restarting the Motor After It Has Stopped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

VFD68Dxx Variable Frequency Drive (575 VAC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

VFD68 Variable Frequency Drives (575 VAC)

Introduction

The VFD68 Variable Frequency Drives are designed to provide three-phase motor speed control in a variety of

HVACR applications. The VFD68 Drives are factory-configured for condenser fan speed control on HVACR

condensing units. You can quickly and easily reconfigure the VFD68 Drives to control variable speed pumps in

cooling and heating applications, or to drive variable speed supply fans in VAV applications.

This document provides information for VFD68Dxx (575 VAC) Drive models only. For information pertaining to

VFD68Bxx (230 VAC) and VFD68Cxx (460 VAC) Drive models, refer to the VFD68 Variable Frequency Drive

(230 or 460 VAC) Installation Instructions (Part No. 24-7664-3108).

Note: The VFD68 Drive cannot drive motors in conveyor systems or robotic applications.

Note: Do not attempt to install, operate, maintain, or inspect the VFD68 Drive until you have read through

this document carefully and can use the equipment correctly. Do not use this product until you fully

understand the equipment, safety information, and instructions.

To view the VFD68 Variable Frequency Drive Technical Bulletin (Part No. 24-7664-3051), which covers

230 VAC, 460 VAC, and 575 VAC models, visit the following web address:

http://cgproducts.johnsoncontrols.com/MET_PDF/2476643051.pdf

North American Emissions Compliance

United States

Canada

IMPORTANT: Use this VFD68 Variable Frequency Drive only as an operating control. Where failure or

malfunction of the VFD68 Drive could lead to personal injury or property damage to the controlled equipment

or other property, additional precautions must be designed into the control system. Incorporate and maintain

other devices, such as supervisory or alarm systems or safety or limit controls, intended to warn of or protect

against failure or malfunction of the VFD68 Drive.

IMPORTANT: Utiliser ce VFD68 Variable Frequency Drive uniquement en tant que dispositif de

régulation. Lorsqu'une défaillance ou un dysfonctionnement du VFD68 Drive risque de provoquer des

blessures ou d'endommager l'équipement contrôlé ou un autre équipement, la conception du système de

contrôle doit intégrer des dispositifs de protection supplémentaires. Veiller dans ce cas à intégrer de façon

permanente d'autres dispositifs, tels que des systèmes de supervision ou d'alarme, ou des dispositifs de

sécurité ou de limitation, ayant une fonction d'avertissement ou de protection en cas de défaillance ou de

dysfonctionnement du VFD68 Drive.

This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to

Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful

interference when this equipment is operated in a commercial environment. This equipment generates,

uses, and can radiate radio frequency energy and, if not installed and used in accordance with the

instruction manual, may cause harmful interference to radio communications. Operation of this equipment in

a residential area may cause harmful interference, in which case users will be required to correct the

interference at their own expense.

This Class (A) digital apparatus meets all the requirements of the Canadian Interference-Causing

Equipment Regulations.

Cet appareil numérique de la Classe (A) respecte toutes les exigences du Règlement sur le matériel

brouilleur du Canada.

VFD68 Variable Frequency Drives (575 VAC)

Agency Standards Compliance

• North America: cULus Listed; UL 508C, USA File: NMMS.E244421; Canada File: NMMS7.E244421

Installation

Checking the Rating Plate

Before you install the VFD, check the rating plate on the side to verify that the voltage, kW (horsepower), and

output current ratings are correct for your application. See Figure 1, Table 1, and Selecting the Correct VFD68

Drive for a Fan Motor on page 13.

For example, a VFD68DGM would be rated for 575 VAC and 2 horsepower.

Table 1: VFD68Dxx Drive Model Information

Voltage kW (Horsepower) Dimensions, H x W x D, mm (in.)

D575 VAC, 50/60 Hz

F0.75 (1)

G1.5 (2)

H2.2 (3)

J3.7 (5)

K5.5 (7-1/2)

L7.5 (10)

M150 x 140 x 136 (5-15/16 x 5-1/2 x 5-5/16)

N150 x 220 x 148 (5-15/16 x 8-11/16 x 5-13/16)

IMPORTANT: Frequently starting and stopping the VFD shortens the lifespan of the VFD68

Drive. In applications where the drive starts or stops frequently, select a VFD that has an output

current rating that is 1.5 to 2 times greater than the FLAcurrent rating of the three-phase motor.

Figure 1: Rating Plate

Rating plate

VFD model

Input rating

Output rating

Serial number

DATE:XXXX-XX

Production year and month

Johnson Controls

VFD68

-2C

Voltage

Kilowatts

(Horsepower)

Dimensions

H x W x D

FIG:VFD68_rtng_plt

SERIAL :

OUTPUT : XXXX

INPUT : XXXX

MODEL

VFD68 Variable Frequency Drives (575 VAC)

Selecting a Motor

Motors used with the VFD68Dxx Drive must:

• be AC induction three-phase motors that are UL Recognized and CSA Certified, or equivalent

• be rated for 575 VAC at 60 Hz

• have an Inverter Rating

• have Insulation Class F or better

The VFD68 Drive is intended for use with variable speed motors that are rated for 40:1 operation.

Note: If three-phase power is not available as supply power for the VFD68 Drive, refer to the VFD68 Variable

Frequency Drive Technical Bulletin (Part No. 24-7664-3051).

Selecting a VFD68 Drive for Controlling Multiple Motors

AVFD68 Drive can control multiple motors wired in parallel; however, the sum of the Full LoadAmperes (FLA)

ratings for the motors must not exceed the maximum output current rating of the VFD68 Drive, including any

de-rating due to altitude. See Table 2 on page 6 for derating information.

Location Considerations

Observe the following location guidelines:

• Ensure that the mounting surface can support the drive, mounting hardware, and any (user-supplied) panel

or enclosure.

• Mount drives on flat, even surfaces.

• Allow sufficient space for wires and connections.

• Do not mount the modules on surfaces that are prone to vibration or in locations where radio frequency or

electromagnetic emissions may cause interference.

IMPORTANT: When selecting the motor, do not exceed the maximum output current rating of the

VFD68 Drive.

IMPORTANT: Do not control both single-phase and three-phase motors with the same VFD68 Drive.

WARNING: Risk of Fire or Electric Shock.

Install the device in an environment relatively free of contaminants such as dust, condensation, or

chemical agents. A dirty or damp environment may cause an electric arc across contaminated

terminals.

AVERTISSEMENT: Risque de décharge électrique ou incendie.

Installer l'appareil dans un environnement présentant une quantité réduite de contaminants tels que

de la poussière, de la condensation ou des agents chimiques. Un environnement pollué ou humide

risque d'entraîner la formation d'un arc électrique entre des bornes contaminées.

CAUTION: Risk of Property Damage.

The VFD68 Drive can generate and dissipate significant heat. Mount the VFD68 Drive on a metal,

concrete, or cinder block mounting surface. Mounting the VFD68 Drive on surfaces made of wood

or other heat-sensitive material may result in damage to the mounting surface.

MISE EN GARDE: Risque de dégâts matériels.

Le VFD68 Drive peut générer et émettre une chaleur importante. Installer le VFD68 Drive sur une

surface de montage en métal, en béton ou en parpaings. L'installation du VFD68 Drive sur une

surface en bois ou composée de matériaux sensibles à la chaleur risque d'endommager la surface

de montage.

VFD68 Variable Frequency Drives (575 VAC)

• Do not install the modules in airtight enclosures.

• Do not install heat-generating devices that may cause the temperature to exceed the ambient operating

limit in the same enclosure as the modules.

The VFD68 Drive has been approved for use in an enclosure. Approval tests were conducted under the

conditions in Table 2.

When mounting the VFD68 Drive in an enclosure, ensure that the specified space around the drive is

maintained, and that the ambient conditions are within the specified limits.

IMPORTANT: The drive is intended to be mounted in an enclosure that only allows access by trained

and authorized personnel, and that prevents the ingress of contamination. It is designed for use in an

environment classified as pollution degree 2 in accordance with IEC 60664-1. This means that only dry,

non-conducting contamination is acceptable.

Table 2: Environmental Considerations

Surrounding Air

Temperature1

1. Surrounding air temperature is a temperature measured at a measurement position in an enclosure. Ambient air

temperature is a temperature outside an enclosure. The VFD68 is designed to operate above 50°C by following the

maximum output current derating limits show in Table 3 and Figure 2.

-40 to 50°C (-40 to 122°F)

as measured 5 cm from the VFD

Ambient Humidity 90% RH or less (Non-condensing)

Storage Temperature -40 to 65°C (-40 to 149°F)

Atmosphere Indoors (no corrosive and flammable gases, oil mist, dust and dirt.)

Altitude Limit2: Below 1,000 m (3,280 ft) above sea level

2. Altitude limit given is for standard operation of the VFD. For operation at higher altitudes, derate by 3% for each 500 m

(1,640.4 ft), up to a maximum of 2,500 m (8,202 ft) (91% derating).

Vibration Limit: 5.9 m/s2(19.4 ft/s2)or less at 10 to 55 Hz (directions of x, y, and z axes)

Table 3: Maximum Current Output Derating above 50°C by VFD68Dxx Drive Model

VFD68Dxx Models Rated Capacity

kW (HP) Maximum Output

Current at 50°C

(Amperes)

Maximum Output

Current at 60°C

(Amperes)

Maximum Output

Current at 70°C

(Amperes)

VFD68DFM 0.75 (1) 1.7 1.4 1.1

VFD68DGM 1.5 (2) 2.7 2.3 1.8

VFD68DHM 2.2 (3) 4.0 3.4 2.8

VFD68DJN 3.7 (5) 6.1 5.1 4.2

VFD68DKN 5.5 (7.5) 9.0 7.6 6.3

VFD68DLN 7.5 (10) 12.0 10.2 8.4

VFD68

x = Measurement Position

5 cm

(

2 in.)

5 cm

(2 in.)

5 cm

(2 in.)

FIG:temp_loc_diag

VFD68 Variable Frequency Drives (575 VAC)

Dimensions

Table 4: Dimensions for VFD68Dxx Drives, mm (in.)

VFD Model H H1 W W1 D

VFD68DFM 150 (5-15/16) 138 (5-7/16) 140 (5-1/2) 128 (5-1/16) 136 (5-3/8)

VFD68DGM

VFD68DHM

VFD68DJN 220 (8-11/16) 208 (8-3/16) 148 (5-13/16)

VFD68DKN

VFD68DLN

Figure 2: VFD68Dxx Maximum Current Output Derating above 50°C



Figure 3: Dimensions for VFD68Dxx Drives, mm (in.)

VFD68 Variable Frequency Drives (575 VAC)

Mounting

1. To remove the front cover, push down on the hooks at Position A and Position B and pull the front cover

away from the VFD68 Drive, using the hooks at Position C as supporting points (Figure 4).

2. Remove the high-voltage wiring cover at the bottom of the VFD68 Drive by pulling in the direction of

Arrow A (Figure 5).

Mount the VFD vertically in an acceptable NEMA-rated enclosure on a non-flammable surface. When you drill

the mounting holes and mount the VFD, ensure you do not allow metal chips or other material to enter the

VFD housing.

Figure 4: Release the Hooks and Remove the Front Cover.

Figure 5: Remove the High-Voltage Wiring Cover

Wiring Hole

VFD68 Variable Frequency Drives (575 VAC)

See Figure 6 and Table 5 for mounting space requirements.

Table 5: Required Clearance

Dimension 3.7 kW (5 HP) or Less 5.5 to 7.5 kW (7-1/2 to 10 HP)

A100 mm (4 in.) or more 100 mm (4 in.) or more

B10 mm (7/16 in.) or more 50 mm (2 in.) or more

Figure 6: Required Clearance for Mounting Inside an Enclosure

5.5 to 7.5 kW (7-1/2 to 10 HP)

FIG:clrnc_rqrd

Side

VFD

3.7 kW (5 HP) or Less

Front

VFD VFD

Side

Front

VFD VFD VFD

AAA

BBBC

VFD68 Variable Frequency Drives (575 VAC)

Wiring

WARNING: Risk of Electric Shock.

Disconnect the power supply before making electrical connections. Contact with components

carrying hazardous voltage can cause electric shock and may result in severe personal injury or

death.

AVERTISSEMENT: Risque de décharge électrique.

Débrancher l'alimentation avant de réaliser tout branchement électrique. Tout contact avec des

composants porteurs de tensions dangereuses risque d'entraîner une décharge électrique et de

provoquer des blessures graves, voire mortelles.

WARNING: Risk of Electric Shock.

Do not touch any exposed metal parts with anything other than properly insulated tools or insulated

probes of the digital voltage meter. Failure to use properly insulated tools and probes may result in

severe personal injury or death.

AVERTISSEMENT: Risque de décharge électrique.

Ne jamais toucher une partie métallique exposée avec tout élément autre que des outils

correctement isolés ou les sondes isolées du voltmètre numérique. L'utilisation d'outils et de sondes

incorrectement isolés risque de provoquer des blessures graves, voire mortelles.

WARNING: Risk of Electric Shock.

To avoid possible electric shock, wait at least 10 minutes after theAC supply power has been

disconnected from the VFD68 Drive before servicing the device. The VFD68 Drive remains

electrically charged for a period of time after power is removed. Failure to wait until the VFD68 Drive

fully discharges could cause electric shock, personal injury, or death.

AVERTISSEMENT: Risque de décharge électrique.

Afin d'éviter tout risque de décharge électrique, attendre au moins 10 minutes après la déconnexion

de l'alimentation CA du VFD68 Drive pour intervenir sur l'appareil. Le VFD68 Drive reste chargé

électriquement pendant un certain temps après la coupure de son alimentation. Le non-respect du

délai de décharge électrique complète du VFD68 Drive peut entraîner une décharge électrique

provoquant des blessures graves, voire mortelles.

CAUTION: Risk of Property Damage.

Do not apply power to the system before checking all wiring connections. Short circuited or

improperly connected wires may result in permanent damage to the equipment.

MISE EN GARDE: Risque de dégâts matériels.

Ne pas mettre le système sous tension avant d'avoir vérifié tous les raccords de câblage. Des fils

formant un court-circuit ou connectés de façon incorrecte risquent d'endommager irrémédiablement

l'équipement.

CAUTION: Risk of Property Damage.

Do not run low-voltage cable in the same conduit or wiring troughs with high-voltage wires. Running

low- and high-voltage wires in the same conduit or wiring troughs may damage the equipment or

cause system malfunction.

MISE EN GARDE: Risque de dégâts matériels.

Ne pas faire courir un câble basse tension dans les mêmes gaines ou goulottes électriques que des

câbles haute tension. L'installation de fils basse tension et haute tension dans les mêmes gaines ou

goulottes électriques risque d'endommager l'équipement ou de provoquer des dysfonctionnements

du système.

IMPORTANT: Use copper conductors only. Make all wiring in accordance with local, national, and

regional regulations.

Otros manuales para PENN VFD68

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