John Bean 410E6M Manual de usuario

JUNE 2005

READ and SAVE THIS

INSTRUCTION MANUAL

INSTALLATION and

OPERATION MANUAL

INSTALLATION and

OPERATION MANUAL

MID RISE

MODEL 410E6M / 410A6M

6,000 LB. CAPACITY

MID RISE

MODEL 410E6M / 410A6M

6,000 LB. CAPACITY

309 EXCHANGE AVENUE, CONWAY, ARKANSAS, 72032

TEL: 501-450-1500 FAX: 501-450-1585

6-1339

TABLE OF CONTENTS PAGE

1. GENERAL SPECIFICATION 2

2. TOOLS REQUIRED 2

3. SHIPPING CONTENTS 2

4. INSTALLATION INSTRUCTIONS 3

4.1 Unpacking Procedure

4.2 Assembly Instructions

4.3 Hydraulic System Installation

4.4 Hydraulic System Bleeding Procedure

5. POSITIONING INSTRUCTIONS 4

6. OPERATING INSTRUCTION 5

7. SAFETY INSTRUCTIONS 6

8. MAINTENANCE INSTRUCTIONS 7

8.1 Daily Maintenance

8.2 Monthly Maintenance

9. SAFETY AWARENESS 8

10. PARTS MANUAL 9

a. Mid-Rise Main Frame Assembly 10

b. Mid-Rise Main Frame Assembly - Part List 11

c. Hydraulic Cylinder Assembly 12

d. Hydraulic Cylinder - Part List 13

e. Power Pack Tow Cart 14

f. Power Pack Tow Cart - Part List 15

g.PowerPack 16

h. Power Pack - Part List 16

i.PumpAssembly 17

j. Pump Assembly – Part List 17

i. Power Pack Tow Cart Air 18

j. Power Pack Tow Cart Air - Part List 19

1. GENERAL SPECIFICATIONS

Maximum Capacity: 6,000 lbs. 2720 kg.

Maximum Lift Height: 39.5” 1000mm

Down Position Height: 5” 127mm

Shipping Weight: 950 lbs. 430 kg.

Lift Time 1. Electric Power Pack 30 seconds

2. Air Hydraulic Power Pack

Electric 115 V 1 H.P. Motor, 1 PH

Air Motor, 100 P.S.I

Unique Automatic Mechanical Safety Hydraulic Velocity Fuse

2. TOOLS REQUIRED

7/16” wrench

5/16” wrench

5/8” wrench

Side cutters

3. SHIPPING CONTENTS

The complete Mid-Rise Lift series is contained in two (2) packages. The main structure is

packaged onto a shipping skid. The main structure comes fully assembled with lifting

arms, main rollers and hydraulics. The remaining items come

in an accessory box.

Accessory Box Items:

1 Power Pack Tow Cart (with power pack and wheels)

1 “T” Handle

4 Rubber Lift Blocks

2 Truck Adapters (Optional)

4. INSTALLATION INSTRUCTIONS

When lift arrives on site, please read the owner’s manual and check for any freight

damages. Also, check the contents to make sure no parts are missing before starting

assembly.

4.1 UNPACKING PROCEDURE

Remove the metal strapping from the main structure package and slide the lift off the

shipping skid. Open the accessory box and check the contents of the box.

NOTE: The Power Pack is already installed on the Tow Cart

4.2 ASSEMBLY INSTRUCTIONS

Install the handle onto the Power Pack Tow Cart. Align the hole and fasten together using

the 1/4”-20UNC x 3/4” LG. hex head bolt and washer supplied.

4.3 HYDRAULIC SYSTEM INSTALLATION

1. Remove filler breather cap.

2. Add 3 liters of ISO 32 (10 Hydraulic weight) hydraulic oil to the Power Pack.

3. Add oil until it reaches the bottom of the filler neck.

4. Reinstall the filler breather cap onto the Power Pack.

5. Connect the 3/8” NPT-M end of the 12ft. long hydraulic hose to the 3/8” 90

degree fitting that is already installed on the short hydraulic hose at the front of

the lift.

6. Install the ¼” JIC female swivel end of the 12’ long hydraulic hose to the outlet

fitting on the power pack.

7. Plug the power pack utility cord into an approved 110V outlet.

4.4 HYDRAULIC SYSTEM BLEEDING PROCEDURE

NOTE: Make certain lift area is clear from debris and any obstructions.

1. Press the “UP” button on the power pack and raise the lift a few inches off the

floor. Check for any hydraulic leaks.

Lower the lift by pushing on the down control lever on the power pack.

2. Lower completely.

3. Repeat this procedure.

4. Raise the lift to engage the mechanical safety lock.

5. Lower onto safety.

6. Raise the lift up a few inches and the mechanical safety will automatically

disengage.

7. Lower lift completely.

8. Cycle the lift up and down completely a few times.

9. The hydraulic system is a self bleeding system.

5. POSITIONING INSTRUCTIONS

NOTE: Please review ALI safety card attached to tow cart and inspect lift

for mechanical fitness before using.

NOTE: Lifts must only be installed on “level” concrete floors, with a minimum

thickness of five (5) inches. Concrete must have a minimum strength of

4,000 psi, and should be aged 30 days prior to installation and use of the lift

in this area.

1. To move, insert the lifting tab of the Power Tow Cart to the lifting bracket on the

Mid-Rise. Tilt the cart back and move the Mid-Rise into position in the center of

the work area or bay.

2. Remove the Power Tow Cart from the lifting bracket of the Mid-Rise and roll the

cart to the front of the bay.

3. Plug the electric utility cord into an approved 110V outlet or an air line to the

optional Air Motor.

4. With the lifting arms in the stowed position, in line with the main frame, drive a

vehicle over the lift.

NOTE: When positioning a vehicle over the lift take time to equalize the load

front-to-rear and side-to-side.

NOTE: The Mid-Rise lift may be used as a frame contact lift or as a platform lift,

depending on the type of vehicle being worked on and the manufacturer

recommended lifting points for that vehicle.

NOTE: Obstructions hanging down from the vehicle may be damaged when lifting.

Always check between the vehicle and the contact points on the lift.

5. When in use as a frame contact lift, slide the lifting arms freely along the length

of the arm support to the desired position. The flip up lift pads have three (3)

positions, select and position as recommended to contact the correct lifting points

for this vehicle.

NOTE: Some pickup trucks may require an optional riser adapter to clear running boards

or other accessories.

When in use as a platform lift, move the lifting arms into the stowed position, in

line with the main frame. Position the four (4) rubber lifting blocks on top ramp

of the Mid-Rise.

6. OPERATING INSTRUCTIONS

1. Raise the lift by pressing the “UP” button on the front face of the Power Pack

Motor.

2. Continue raising the lift until the mechanical safety “CLICKS” into position.

Always lower the lift in order to fully engage the mechanical safety lock.

NOTE: All Mid-Rise lifts are equipped with dual safety locking devices, one (1)

automatic mechanical safety bar, and second, a hydraulic velocity fuse to protect

against hydraulic failure.

3. To disengage the safety and lower the lift, first press the “UP” button on the

Power Pack Motor to raise the lift off of the mechanical safety. Continue to raise

until automatic mechanical safety release device trips.

4. Lower the lift to the fully down position.

5. Reposition the lifting arms to the stowed position and/or remove the rubber lift

blocks.

6. Drive the vehicle straight back off the lift.

7. If the Mid-Rise lift will not be used for any given period of time unplug the

power cord.

7. SAFETY INSTRUCTIONS

DANGER: If the lift should become stuck at any

raised position, do not attempt to lower the lift by

loosening any hydraulic fittings. Contact technical

services at 1-800-268-7959.

1. CAUTION

The Midrise lift is designed for tire, brake and

body work. It is not recommended for under vehicle

work. If this type of work is being done, use (4)

adequate capacity & height safety stands at (4)

appropriate lifting point on the vehicle. Safety stands are

available from your lift dealer.

2. Inspect your Mid-Rise lift daily. Do not operate if it malfunctions or has damaged

parts.

3. Never attempt to overload the lift. The manufacturer’s rated capacity is shown on

the serial number tag.

4. Operating controls, DO NOT OVERRIDE the automatic safety devices

incorporated into the Mid-Rise lift. Press the “UP” button on the front face of the

power pack motor to go up. Work on vehicle when the mechanicalsafety lock on

the lift is activated.. To lower, raise the lift up until the automatic safety release

device trips, then press down on the control lever.

5. Only trained and authorized personnel should operate the lift. Do not allow

customers or bystanders to operate the lift or be in the work area.

6. Position the lifting arms of rubber lift blocks to contact the vehicle manufacturer’s

recommended lifting points. Raise the lift until the pads contact the vehicle.

Check pads for secure contact with the vehicle, then raise the lift to the

mechanical safety working height.

7. Always keep the lift area free of obstruction and debris. Grease and oil spills

should be cleaned up immediately.

NOTE: When positioning a vehicle over the lift, take time to center the load front-to-rear

and side-to-side. The removal or installation of some vehicle parts may cause a

critical shift in the center of gravity and may cause the vehicle to become

unstable.

8. Before driving on or off the lift make certain that the lift is completely in the

down position, the lifting arms are in the stowed position and that the lifting pads

are in the down position.

NOTE: DO NOT ATTEMPT TO OPERATE THE LIFT IF ANY PART IS

NOT WORKING PROPERLY OR IF YOU HAVE NOT READ THE

COMPLETE OPERATING INSTRUCTION MANUAL.

8. RECOMMENDED MAINTENANCE MID-RISE

8.1 DAILY MAINTENANCE

1. Check general operation of lift.

2. Check operation of automatic mechanical safety lock engaging and disengaging.

3. Check condition of floor in roller area for cracks and debris.

4. Check position of hydraulic hose, ensure that a vehicle positioned on the lift or

the lift itself will not damage the hose.

5. Check condition of electrical cord before plugging into an approved 110V power

supply.

8.2 MONTHLY MAINTENANCE

1. Check all hydraulic hoses, fittings and cylinder for leaks.

2. Check level of oil in power pack reservoir when hoist is in the lowered position.

Add more if required.

3. Check and grease all hinge points.

4. Check and lubricate automatic safety release device.

5. Inspect 110V plug end and cable.

6. Inspect rollers on tow cart and main structure.

7. Inspect lift area for debris and concrete condition.

9. SAFETY AWARENESS - AUTOMOTIVE LIFT INSTITUTE (ALI)

MID-RISE MAIN FRAME ASSEMBLY

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