Jinko Solar JKM***M-72 Manual de usuario

JinkoSolar

Photovoltaic Module

Installation Manual

Contents

1 General Information

2. Installation

1.1 Overview

1.2 Applicable Products

1.3 Warnings

2.1 Installation safety

2.2 Installation Condition

2.3 Mechanical Installation introduction

2.2.1 Climate condition

2.2.2 Site selection

2.3.1 Fixation with screws

2.3.2 Fixation with clamps at long sides of frames

2.2.3 Tilt angle selection

3 Wiring and connection

4 Maintenance and care

5 Electrical specification

Edition 03/2015

4.1 Visual Inspection

4.3 Inspection of Connector and Cable

16 26

6 Disclaimer of Liability

4.2 Cleaning

2.3.3 Fixation with clamps at short side of the frames 19

- 1 -

1. General Information

1.1 Overview

Thanks for choosing Jinko Solar PV modules. In order to ensure the PV modules to

be installed correctly, please read the following operation instructions carefully before

modules installed and used.

Please remember that the products would generate electricity and certain safety

measures need to be taken to avoid danger.

1.2 Applicable Products

This document is applicable to the series of solar module as listed below:

With 6” mono c-Si:

JKMxxxM-72 (xxx=250-335, in steps of 5, 72 cells)

JKMxxxM-72-J (xxx=250-335, in steps of 5, 72 cells)

JKMxxxM-72(Plus) (xxx=250-335, in steps of 5, 72 cells)

JKMxxxM-60 (xxx=210-280, in steps of 5, 60 cells)

JKMxxxM-60-J (xxx=210-280, in steps of 5, 60 cells)

JKMxxxM-60-(Plus) (xxx=210-280, in steps of 5, 60 cells)

JKMxxxM-48 (xxx=170-220, in steps of 5, 48 cells)

JKMxxxM-48-J (xxx=170-220, in steps of 5, 48 cells)

JKMxxxM-72B (xxx=250-335, in steps of 5, 72 cells)*

JKMxxxM-60B (xxx=210-280, in steps of 5, 60 cells)

JKMSxxxM-72 (xxx=250-335, in steps of 5, 72 cells)**

JKMSxxxM-72-J (xxx=250-335, in steps of 5, 72 cells)

JKMSxxxM-72(Plus) (xxx=250-335, in steps of 5, 72 cells)***

JKMSxxxM-60 (xxx=210-280, in steps of 5, 60 cells)

JKMSxxxM-60-J (xxx=210-280, in steps of 5, 60 cells)

JKMSxxxM-60(Plus) (xxx=210-280, in steps of 5, 60 cells)

JKMSxxxM-48-J (xxx=170-220, in steps of 5, 48 cells)

JKMSxxxM-48(Plus) (xxx=170-220, in steps of 5, 48 cells)

With 6” poly c-Si:

- 2 -

JKMxxxP-72 (xxx=250-340, in steps of 5, 72 cells)

JKMxxxP-72-J (xxx=250-340, in steps of 5, 72 cells)

JKMxxxPP-72 (xxx=250-340, in steps of 5, 72 cells)***

JKMxxxPP-72-J (xxx=250-340, in steps of 5, 72 cells)

JKMxxxP-72-J4 (xxx=250-340, in steps of 5, 72 cells)***

JKMxxxPP-72-J4 (xxx=250-340, in steps of 5, 72 cells)

JKMxxxP-72(Plus) (xxx=250-340, in steps of 5, 72 cells)

JKMxxxPP-72(Plus) (xxx=250-340, in steps of 5, 72 cells)

JKMxxxP-60-I (xxx=210-280, in steps of 5, 60 cells)

JKMxxxP-60 (xxx=210-280, in steps of 5, 60 cells)

JKMxxxP-60-J(xxx=210-280, in steps of 5, 60 cells)

JKMxxxPP-60 (xxx=210-280, in steps of 5, 60 cells)

JKMxxxPP-60-J (xxx=210-280, in steps of 5, 60 cells)

JKMxxxP-60-J4 (xxx=210-280, in steps of 5, 60 cells)

JKMxxxPP-60-J4 (xxx=210-280, in steps of 5, 60 cells)

JKMxxxP-60(Plus) (xxx=210-280, in steps of 5, 60 cells)

JKMxxxPP-60(Plus) (xxx=210-280, in steps of 5, 60 cells)

JKMxxxP-48 (xxx=170-225, in steps of 5, 48 cells)

JKMxxxPP-48 (xxx=170-225, in steps of 5, 48 cells)

JKMxxxPP-48-J (xxx=170-225, in steps of 5, 48 cells)

JKMxxxPP-48(Plus) (xxx=170-225, in steps of 5, 48 cells)

JKMxxxPP-48-J4 (xxx=170-225, in steps of 5, 48 cells)

JKMxxxP-72B (xxx=250-340, in steps of 5, 72 cells)

JKMxxxP-60B (xxx=210-280, in steps of 5, 60 cells)

JKMSxxxP-72 (xxx=250-340, in steps of 5, 72 cells)

JKMSxxxP-72-J (xxx=250-340, in steps of 5, 72 cells)

JKMSxxxP-72-J4 (xxx=250-340, in steps of 5, 72 cells)

JKMSxxxP-72(Plus) (xxx=250-340, in steps of 5, 72 cells)

JKMSxxxP-60(xxx=210-280, in steps of 5, 60 cells)

JKMSxxxP-60-J (xxx=210-280, in steps of 5, 60 cells)

JKMSxxxP-60-J4 (xxx=210-280, in steps of 5, 60 cells)

JKMSxxxP-60(Plus) (xxx=210-280, in steps of 5, 60 cells)

JKMSxxxP-48-J (xxx=170-225, in steps of 5, 48 cells)

JKMSxxxP-48-J4 (xxx=170-225, in steps of 5, 48 cells)

JKMSxxxP-48(Plus) (xxx=170-225, in steps of 5, 48 cells)

With 5” mono c-Si:

JKMxxxM-96-I (xxx=210-285, in steps of 5, 96 cells)

JKMxxxM-72-I (xxx=160-215, in steps of 5, 72 cells)

JKMxxxM-96 (xxx=210-285, in steps of 5, 96 cells)

JKMxxxM-72 (xxx=160-215, in steps of 5, 72 cells)

- 3 -

JKMxxxM-96-J (xxx=210-285, in steps of 5, 96 cells)

JKMxxxM-72-J (xxx=160-215, in steps of 5, 72 cells)

JKMxxxM-96B (xxx=210-285 in steps of 5, 96 cells)

JKMxxxM-72B (xxx=160-215, in steps of 5, 72 cells)

JKMSxxxM-96 (xxx=210-285, in steps of 5, 96 cells)

JKMSxxxM-72 (xxx=160-215, in steps of 5, 72 cells)

JKMSxxxM-96-J (xxx=210-285, in steps of 5, 96 cells)

JKMSxxxM-72-J (xxx=160-215, in steps of 5, 72 cells)

With 6” Quasi-mono c-Si:

JKMxxxP-72L (xxx=255-330, in steps of 5, 72 cells)***

JKMxxxP-60L (xxx=215-275, in steps of 5, 60 cells)

JKMSxxxP-60L (xxx=215-275, in steps of 5, 60 cells)

Notes:

*B: module with black back sheet

**JKMS: the smart module

***L: module with quasi-mono cell

***PP: the EAGLE Series module

***-J4：with solar cell types with 4 busbars

*** (Plus)：the eagle+ Series module

Make sure the array of modules installed within the Maximum permitted system

voltage and the rating current and voltage of the sub-equipments such as regulators

and inverters. The maximum permitted system voltage (DC) of the modules sold in

Europe is 1000V

The assembly is to be mounted over a fire resistant roof covering rated for the

application. Before mounting the module, please consult your local building

department to determine approved roofing materials.

The modules are qualified for application class A: Hazardous voltage (IEC 61730:

higher than 50V DC; EN 61730: higher than 120V), hazardous power applications

(higher than 240W) where general contact access is anticipated (Modules qualified

for safety through EN IEC 61730-1 and -2 within this application class are considered

to meet the requirements for Safety Class II.

- 4 -

1.3 Warnings

PV modules generate DC electrical energy when exposed to sunlight or other

light sources. Active parts of module such as terminals can result in burns, sparks,

and lethal shock.

Artificially concentrated sunlight shall not be directed on the module or panel.

·Front protective glass is utilized on module. Broken solar module glass is an

electrical safety hazard (may cause electric shock and fire). These modules

cannot be repaired and should be replaced immediately.

Electric Shock and Burn Hazard

This photovoltaic module produces

Electricity when exposed to the sun

To reduce the risk of electrical shocks or burns, modules may be covered with an

opaque material during installation to avoid shocks or burns.

The installation work of the PV array can only be done under the protection of

sun-sheltering covers or sunshades and only qualified person can install or

perform maintenance work on this module.

Follow the battery manufacture„s recommendations if batteries are used with

module.

Do not use this module to replace or partly replace roofs and walls of living

buildings.

Do not install modules where flammable gas may be present.

Do not touch live terminals with bare hands. Use insulated tools for electrical

connections.

Warning

- 5 -

Do not remove any part installed by Jinko Solar or disassemble the module.

All instructions should be read and understood before attempting to install, wire,

operate and maintain the module.

Please don‟t lift up PV modules using the attached cables or the junction box.

All PV systems must be earthed. If there is no special regulation, please follow

the National Electrical Code or other national code.

Under normal conditions, a photovoltaic module is likely to experience conditions

that produce more current and/or voltage than reported at standard test

conditions. Accordingly, the value of Isc and Voc marked on this module should

be multiplied by 1.25 when determining component voltage ratings, conductor

current ratings, fuse sizes, and size of controls connected to the PV output.

Once the PV module has been shipped to the installation site, all of the parts

should be unpacked properly with care.

Do not stand or step on the PV module like below pictures show, this is prohibited

and there can be risks of micro-crack which may cause a sharp decline of

module‟s power performance; what‟s more, it may threat your safety.

Only PV modules with the same cell size should be connected in series.

During all transportation situations, please make sure no huge shock for the

vehicle or the modules, as this may damage the module or lead the cell to be

crack.

During all transportation situation, never let the module fall down from the vehicle,

house or hands. This will break the cells of the modules.

Use insulated tools for

electrical connection

- 6 -

Do not clean the glass with chemicals.

Do not disconnect any of the modules when it is under load.

2. Installation

2.1 Installation safety

Always wear protective head gear, insulating gloves and safety shoes (with

rubber soles).

Keep the PV module packed in the carton until installation.

Do not touch the PV module unnecessarily during installation. The glass surface

and the frame may be hot. There is a risk of burns and electric shock.

Do not work in rain, snow or windy conditions.

Due to the risk of electrical shock, do not perform any work if the terminals of the

PV module are wet.

Use insulated tools and do not use wet tools.

When installing PV modules, do not drop any objects (e.g., PV modules or tools).

Make sure flammable gasses are not generated or present near the installation

site.

Insert interconnect connectors fully and correctly. Check all connections.

The interconnect cable should be securely fastened to the module frame, Cable

support should be done in a way to avoid the connector from scratching or

impacting the back sheet of the module.

Do not touch the terminal box and the end of the interconnect cables (connectors)

with bare hands during installation or under sunlight, regardless of whether the

PV module is connected to or disconnect from the system.

Do not expose the PV module to excessive loads on the surface of the PV

module or twist the frame.

Do not hit or put excessive load on the glass or back sheet, this may break the

cells or cause micro crack.

During the operation, don‟t use sharp tools to wipe the back sheet and glass. It

would leave scratch on the module.

Do not drill holes on the frame. It may cause corrosion of the frame.

For roof mounting structure, when install the modules, please try to follow the

“from top to bottom”and/or “from left to right”principle, and don‟t step on the

module, that will damage the module and would be dangerous for personal

safety.

- 7 -

2.2 Installation Condition

2.2.1 Climate condition

Please install the modules in the following conditions:

a) Operating temperature: within –40° C (-4℉) to 85° C (185℉)

b) Relative humidity: within 45% to 95%.

﹡Note: The mechanical load bearing (include wind and snow loads) of the module is

based on the mounting methods. The professional system installer must be

responsible for mechanical load calculation according to the system design.

2.2.2 Site selection

In most applications, Jinko solar PV modules should be installed in a location where

they will receive maximum sunlight throughout the year. In the Northern Hemisphere,

the module should typically face south, and in the Southern Hemisphere, the modules

should typically face north. Modules facing 30 degrees away from true South (or

North) will lose approximately 10 to 15 percent of their power output. If the module

faces 60 degrees away from true South (or North), the power loss will be 20 to 30

percent.

When choosing a site, avoid trees, buildings or obstructions, which could cast

shadows on the solar photovoltaic modules especially during the winter months when

the arc of the sun is lowest over the horizon. Shading causes loss of output, even

though the factory fitted bypass diodes of the PV module will minimize any such loss.

Do not install the PV module near naked flame or flammable materials.

When solar modules are used to charge batteries, the battery must be installed in a

manner, which will protect the performance of the system and the safety of its users.

Follow the battery manufacturer‟s guidelines concerning installation, operation and

maintenance recommendations. In general, the battery (or battery bank) should be

away from the main flow of people and animal traffic. Select a battery site that is

protected from sunlight, rain, snow, debris, and is well ventilated. Most batteries

- 8 -

generate hydrogen gas when charging, which can be explosive. Do not light matches

or create sparks near the battery bank. When a battery is installed outdoors, it should

be placed in an insulated and ventilated battery case specifically designed for the

purpose.

Do not install the PV module in a location where it would be immersed in water or

continually exposed to water from a sprinkler or fountain etc.

2.2.3 Tilt angle selection

The tilt angle of the PV module is measured between the surface of the PV module

and a horizontal ground surface (Figure 1). The PV module generates maximum

output power when it faces the sun directly.

Figure1: PV module tilt angle

For standalone systems with batteries where the PV modules are attached to a

permanent structure, the tilt angle of the PV modules should be selected to optimize

the performance based on seasonal load and sunlight. In general, if the PV output is

adequate when irradiance is low (e.g., winter), then the angle chosen should be

adequate during the rest of the year. For grid-connected installations where the PV

modules are attached to a permanent structure, PV modules should be tilted so that

the energy production from the PV modules will be maximized on an annual basis.

2.3 Mechanical Installation introduction

Solar PV modules usually can be mounted by using the following methods: screws

and clamps.

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