Jetter JHN Series Manual de usuario

Servomotor series JHN, JHQ, and JL

User Manual

We automate your success.

This document has been compiled by Jetter AG with due diligence based on the state of the art as

known to them. Any revisions and technical advancements of our products are not automatically

made available in a revised document. Jetter AG shall not be liable for any errors either in form or

content, or for any missing updates, as well as for any damage or detriment resulting from such

failure.

Graeterstrasse 2

D-71642 Ludwigsburg | Germany

Phone:

Switchboard

+49 7141 2550-0

Sales

+49 7141 2550-531

Technical hotline

+49 7141 2550-444

E-mail:

[email protected]

Technical hotline

[email protected]

Sales

[email protected]

Translation of the original document

in German language

Item number

60884703

Document revision

6.10

Date of issue

December 2019

Jetter AG

www.jetter.de

Servomotor series JHN, JHQ, and JL – User Manual Table of contents

Jetter AG iii

Table of contents

1Introduction..........................................................................................................................10

1.1 Target groups ............................................................................................................. 10

1.2 Availability of information ............................................................................................ 10

1.3 Warranty information .................................................................................................. 10

1.4 Overview: Product-specific documentation related to Jetter AG motion systems ........ 11

1.5 Overview: General product documentation and tools.................................................. 12

1.6 Jetter AG in a nutshell................................................................................................. 13

The company ................................................................................................ 131.6.1

Jetter motors - Power in every size ............................................................... 131.6.2

1.7 Definitions of terms and calculation formulas .............................................................. 14

Definitions of terms ....................................................................................... 141.7.1

Formulas for spindle drive calculations.......................................................... 151.7.2

Formulas for rack-and-pinion drive or belt drive calculations ......................... 161.7.3

Legend..........................................................................................................171.7.4

2Safety advices...................................................................................................................... 18

2.1 General information ....................................................................................................18

2.2 Purpose ...................................................................................................................... 18

Intended use ................................................................................................. 182.2.1

Usage other than intended ............................................................................ 192.2.2

2.3Hazard levels.............................................................................................................. 19

2.4 Residual dangers........................................................................................................20

2.5 Instructions on EMC ...................................................................................................22

3Product description.............................................................................................................23

3.1 Motor series - Comparison.......................................................................................... 23

JHN series ....................................................................................................233.1.1

Servomotors of the JHQ series ..................................................................... 233.1.2

JL series ....................................................................................................... 243.1.3

3.2 Configurations ............................................................................................................ 24

Resolver........................................................................................................ 243.2.1

HIPERFACE®................................................................................................ 253.2.2

HIPERFACE DSL®........................................................................................ 253.2.3

Temperature sensor in the motor .................................................................. 253.2.4

Holding brake................................................................................................253.2.5

Gearings ....................................................................................................... 253.2.6

Further options.............................................................................................. 253.2.7

3.3 Scope of delivery ........................................................................................................26

3.4 Nameplate .................................................................................................................. 26

Nameplate of JHN and JL motors with UL Certification Mark ........................ 263.4.1

Nameplate of JL motors with UL and ATEX approval.................................... 273.4.2

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Jetter AG iv

Nameplate of JL1 motors .............................................................................. 283.4.3

Nameplate of JHQ motors with UL Certification Mark.................................... 283.4.4

Additional nameplate on JHQ motors with ATEX approval ............................ 293.4.5

Nameplate of JHQ22 motors with UL Certification Mark................................ 293.4.6

Model code number ...................................................................................... 303.4.7

Notes on operating the motors on safety controllers...................................... 323.4.8

Notes on operating the motors in potentially explosive areas ........................ 333.4.9

3.5 Hardware revision....................................................................................................... 34

3.6 Changing the outlet direction of the rotatable connector S-X....................................... 35

4General technical data ........................................................................................................37

4.1 Compatibility of the series........................................................................................... 37

4.2Flange sizes - Overview..............................................................................................37

4.3 Possible encoder/motor combinations (partly dependent on flange size) .................... 38

4.4 Resolver .....................................................................................................................38

4.5 Derating at ambient temperatures higher than 40 °C .................................................. 38

4.6 Design of the JHN and JL series................................................................................. 39

Standard configuration .................................................................................. 404.6.1

Derating at altitudes higher than 1000 m above sea level ............................. 404.6.2

4.7 Design of the JHQ series ............................................................................................40

Standard configuration .................................................................................. 404.7.1

Derating ........................................................................................................414.7.2

5Servomotors of the JHN series........................................................................................... 42

5.1 Flange size - JHN2 ..................................................................................................... 42

Technical data of the brake ........................................................................... 435.1.1

Specific technical data (DC link voltage DC 48 V) ......................................... 445.1.2

Torque/speed characteristic (DC link voltage DC 48 V)................................. 455.1.3

Specific technical data (DC link voltage DC 320 V) ....................................... 465.1.4

Torque/speed characteristic (DC link voltage DC 320 V)............................... 475.1.5

Specific technical data (DC link voltage DC 560 V) ....................................... 485.1.6

Torque/speed characteristic (DC link voltage DC 560 V)............................... 485.1.7

5.2 Flange size - JHN3 ..................................................................................................... 49

Technical data of the brake ........................................................................... 495.2.1

Specific technical data (DC link voltage DC 24 V/DC 48 V)........................... 505.2.2

Torque/speed characteristic (DC link voltage DC 24 V/DC 48 V) .................. 505.2.3

Specific technical data (DC link voltage DC 320 V) ....................................... 515.2.4

Torque/speed characteristic (DC link voltage DC 320 V)............................... 525.2.5

Specific technical data (DC link voltage DC 560 V) ....................................... 535.2.6

Torque/speed characteristic (DC link voltage DC 560 V)............................... 545.2.7

5.3 Flange size - JHN4 ..................................................................................................... 55

Technical data of the brake ........................................................................... 555.3.1

Specific technical data (DC link voltage DC 320 V) ....................................... 565.3.2

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Jetter AG v

Torque/speed characteristic (DC link voltage DC 320 V)............................... 575.3.3

Specific technical data (DC link voltage DC 560 V) ....................................... 585.3.4

Torque/speed characteristic (DC link voltage DC 560 V)............................... 595.3.5

5.4 Flange size - JHN5 ..................................................................................................... 60

Technical data of the brake ........................................................................... 605.4.1

Specific technical data (DC link voltage DC 320 V) ....................................... 615.4.2

Torque/speed characteristic (DC link voltage DC 320 V)............................... 615.4.3

Specific technical data (DC link voltage DC 560 V) ....................................... 625.4.4

Torque/speed characteristic (DC link voltage DC 560 V)............................... 635.4.5

5.5 Flange size - JHN6 ..................................................................................................... 64

Technical data of the brake ........................................................................... 645.5.1

Specific technical data (DC link voltage DC 560 V) ....................................... 655.5.2

Torque/speed characteristic (DC link voltage DC 560 V)............................... 675.5.3

5.6 Flange size - JHN7 ..................................................................................................... 68

Technical data of the brake ........................................................................... 685.6.1

Specific technical data (DC link voltage DC 560 V) ....................................... 695.6.2

Torque/speed characteristic (DC link voltage DC 560 V)............................... 705.6.3

6Servomotors of the JHQ series .......................................................................................... 71

6.1 Flange size - JHQ12 ...................................................................................................71

Technical data of the brake ........................................................................... 726.1.1

Specific technical data (DC link voltage DC 320 V) ....................................... 736.1.2

Torque/speed characteristic (DC link voltage DC 320 V)............................... 736.1.3

Specific technical data (DC link voltage DC 560 V) ....................................... 746.1.4

Torque/speed characteristic (DC link voltage DC 560 V)............................... 756.1.5

6.2 Flange size - JHQ2 ..................................................................................................... 76

Technical data of the brake ........................................................................... 776.2.1

Specific technical data (DC link voltage DC 24 V/DC 48 V)........................... 776.2.2

Torque/speed characteristic (DC link voltage DC 24 V/DC 48 V) .................. 786.2.3

Specific technical data (DC link voltage DC 320 V) ....................................... 796.2.4

Torque/speed characteristic (DC link voltage DC 320 V)............................... 846.2.5

Specific technical data (DC link voltage DC 560 V) ....................................... 866.2.6

Torque/speed characteristic (DC link voltage DC 560 V)............................... 906.2.7

6.3 Flange size - JHQ22 ...................................................................................................92

Technical data of the brake ........................................................................... 936.3.1

Specific technical data (DC link voltage DC 320 V) ....................................... 936.3.2

Torque/speed characteristic (DC link voltage DC 320 V)............................... 946.3.3

Specific technical data (DC link voltage DC 560 V) ....................................... 956.3.4

Torque/speed characteristic (DC link voltage DC 560 V)............................... 966.3.5

6.4 Flange size - JHQ23 ...................................................................................................97

Technical data of the brake ........................................................................... 986.4.1

Specific technical data (DC link voltage DC 320 V) ....................................... 986.4.2

Servomotor series JHN, JHQ, and JL – User Manual Table of contents

Jetter AG vi

Torque/speed characteristic (DC link voltage DC 320 V)............................. 1016.4.3

Specific technical data (DC link voltage DC 560 V) ..................................... 1026.4.4

Torque/speed characteristic (DC link voltage DC 560 V)............................. 1076.4.5

6.5 Flange size - JHQ24 ................................................................................................. 109

Technical data of the brake ......................................................................... 1106.5.1

Specific technical data (DC link voltage DC 320 V) ..................................... 1106.5.2

Torque/speed characteristic (DC link voltage DC 320 V)............................. 1126.5.3

Specific technical data (DC link voltage DC 560 V) ..................................... 1136.5.4

Torque/speed characteristic (DC link voltage DC 560 V)............................. 1156.5.5

6.6 Flange size - JHQ3 ................................................................................................... 116

Technical data of the brake ......................................................................... 1176.6.1

Specific technical data (DC link voltage DC 320 V) ..................................... 1176.6.2

Torque/speed characteristic (DC link voltage DC 320 V)............................. 1196.6.3

Specific technical data (DC link voltage DC 560 V) ..................................... 1206.6.4

Torque/speed characteristic (DC link voltage DC 560 V)............................. 1226.6.5

6.7 Flange size - JHQ4 ................................................................................................... 124

Technical data of the brake ......................................................................... 1256.7.1

Specific technical data (DC link voltage DC 320 V) ..................................... 1256.7.2

Torque/speed characteristic (DC link voltage DC 320 V)............................. 1266.7.3

Specific technical data (DC link voltage DC 560 V) ..................................... 1276.7.4

Torque/speed characteristic (DC link voltage DC 560 V)............................. 1296.7.5

6.8 Flange size - JHQ45 ................................................................................................. 131

Technical data of the brake ......................................................................... 1326.8.1

Specific technical data (DC link voltage DC 560 V) ..................................... 1326.8.2

Torque/speed characteristic (DC link voltage DC 560 V)............................. 1356.8.3

6.9 Flange size - JHQ5 ................................................................................................... 137

Technical data of the brake ......................................................................... 1386.9.1

Specific technical data (DC link voltage DC 320 V) ..................................... 1386.9.2

Torque/speed characteristic (DC link voltage DC 320 V)............................. 1396.9.3

Specific technical data (DC link voltage DC 560 V) ..................................... 1406.9.4

Torque/speed characteristic (DC link voltage DC 560 V)............................. 1436.9.5

6.10 Flange size - JHQ51 ................................................................................................. 146

Technical data of the brake ......................................................................... 1476.10.1

Specific technical data (DC link voltage DC 560 V) ..................................... 1476.10.2

Torque/speed characteristic (DC link voltage DC 560 V)............................. 1486.10.3

6.11 Flange size JHQ6/JHQ7 ........................................................................................... 149

Technical data of the brake ......................................................................... 1506.11.1

JHQ6 - Specific technical data (DC link voltage DC 560 V) ......................... 1506.11.2

JHQ6 - Torque/speed characteristic (DC link voltage DC 560 V)................. 1516.11.3

JHQ7 - Specific technical data (DC link voltage DC 560 V) ......................... 1526.11.4

JHQ7 - Torque/speed characteristic (DC link voltage DC 560 V)................. 1536.11.5

Servomotor series JHN, JHQ, and JL – User Manual Table of contents

Jetter AG vii

6.12 Flange size - JHQ71 ................................................................................................. 154

Technical data of the brake ......................................................................... 1556.12.1

Specific technical data (DC link voltage DC 560 V) ..................................... 1556.12.2

Torque/speed characteristic (DC link voltage DC 560 V)............................. 1566.12.3

6.13 Flange size - JHQ8 ................................................................................................... 157

Technical data of the brake ......................................................................... 1586.13.1

Specific technical data (DC link voltage DC 560 V) ..................................... 1586.13.2

Torque/speed characteristic (DC link voltage DC 560 V)............................. 1616.13.3

7Servomotors of the JL series............................................................................................ 163

7.1 Flange size - JL1 ...................................................................................................... 163

Technical data of the brake ......................................................................... 1657.1.1

Specific technical data (DC link voltage DC 24 V) ....................................... 1667.1.2

Torque/speed characteristic (DC link voltage DC 24 V)............................... 1667.1.3

Specific technical data (DC link voltage DC 48 V) ....................................... 1677.1.4

Torque/speed characteristic (DC link voltage DC 48 V)............................... 1677.1.5

Specific technical data (DC link voltage DC 320 V) ..................................... 1687.1.6

Torque/speed characteristic (DC link voltage DC 320 V)............................. 1697.1.7

7.2 Flange size - JL2 ...................................................................................................... 170

Technical data of the brake ......................................................................... 1707.2.1

Specific technical data (DC link voltage DC 70 V) ....................................... 1717.2.2

Torque/speed characteristic (DC link voltage DC 70 V)............................... 1717.2.3

Specific technical data (DC link voltage DC 320 V) ..................................... 1727.2.4

Torque/speed characteristic (DC link voltage DC 320 V)............................. 1747.2.5

Specific technical data (DC link voltage DC 560 V) ..................................... 1757.2.6

Torque/speed characteristic (DC link voltage DC 560 V)............................. 1757.2.7

7.3 Flange size - JL3 ...................................................................................................... 176

Technical data of the brake ......................................................................... 1767.3.1

Specific technical data (DC link voltage DC 320 V) ..................................... 1777.3.2

Torque/speed characteristic (DC link voltage DC 320 V)............................. 1797.3.3

Specific technical data (DC link voltage DC 560 V) ..................................... 1807.3.4

Torque/speed characteristic (DC link voltage DC 560 V)............................. 1817.3.5

7.4 Flange size - JL4 ...................................................................................................... 182

Technical data of the brake ......................................................................... 1827.4.1

Specific technical data (DC link voltage DC 320 V) ..................................... 1837.4.2

Torque/speed characteristic (DC link voltage DC 320 V)............................. 1847.4.3

Specific technical data (DC link voltage DC 560 V) ..................................... 1857.4.4

Torque/speed characteristic (DC link voltage DC 560 V)............................. 1867.4.5

7.5 Flange size - JL5 ...................................................................................................... 187

Technical data of the brake ......................................................................... 1877.5.1

Specific technical data (DC link voltage DC 320 V) ..................................... 1887.5.2

Torque/speed characteristic (DC link voltage DC 320 V)............................. 1897.5.3

Servomotor series JHN, JHQ, and JL – User Manual Table of contents

Jetter AG viii

Specific technical data (DC link voltage DC 560 V) ..................................... 1907.5.4

Torque/speed characteristic (DC link voltage DC 560 V)............................. 1917.5.5

7.6 Flange size - JL6 ...................................................................................................... 192

Technical data of the brake ......................................................................... 1927.6.1

Specific technical data (DC link voltage DC 320 V) ..................................... 1937.6.2

Torque/speed characteristic (DC link voltage DC 320 V)............................. 1947.6.3

Specific technical data (DC link voltage DC 560 V) ..................................... 1957.6.4

Torque/speed characteristic (DC link voltage DC 560 V)............................. 1967.6.5

7.7 Flange size - JL7 ...................................................................................................... 197

Technical data of the brake ......................................................................... 1977.7.1

Specific technical data (DC link voltage DC 320 V) ..................................... 1987.7.2

Torque/speed characteristic (DC link voltage DC 320 V)............................. 1987.7.3

Specific technical data (DC link voltage DC 560 V) ..................................... 1997.7.4

Torque/speed characteristic (DC link voltage DC 560 V)............................. 1997.7.5

7.8 Flange size - JL8 ...................................................................................................... 200

Technical data of the brake ......................................................................... 2007.8.1

Specific technical data (DC link voltage DC 560 V) ..................................... 2017.8.2

Torque/speed characteristic (DC link voltage DC 560 V)............................. 2027.8.3

8Installation and commissioning ....................................................................................... 203

8.1 Place of installation, ambient conditions ................................................................... 203

Check the servo motor before installation ................................................... 2038.1.1

Unsuitable places of installation - Shortening of service life ........................ 2038.1.2

Motor as ignition source in potentially explosive atmosphere ...................... 2038.1.3

Caution when assuming the wrong degree of protection ............................. 2048.1.4

Suitable place of installation........................................................................ 2048.1.5

8.2 Mechanical installation.............................................................................................. 204

Installation location...................................................................................... 2048.2.1

Mechanical equipment, tools....................................................................... 2048.2.2

Clutch, timing belts, timing belt pulleys, radial and axial load ...................... 2058.2.3

Cooling plate ............................................................................................... 2058.2.4

Carrying out the mechanical installation ...................................................... 2058.2.5

8.3 Electrical Installation - Hazards................................................................................. 207

Heat build-up of the motor during operation - Temperature monitoring........ 2078.3.1

Heat build-up of the motor during operation - Heat dissipation .................... 2088.3.2

Danger due to high operating voltage.......................................................... 2088.3.3

Danger from electrical leakage and stray currents....................................... 2088.3.4

8.4 Connections – New terminology, important notes on motor connections and wiring . 209

8.5 Electrical installation - Wiring description for 2-cable technology .............................. 210

JL1 motor, variant 1 (electrical connection S3-x.xx) .................................... 2108.5.1

JL1 motor, variant 2 (electrical connection S4-x.xx) .................................... 2118.5.2

JL1 motor, variant 3 (electrical connection SA-X) ........................................ 2138.5.3

Servomotor series JHN, JHQ, and JL – User Manual Table of contents

Jetter AG ix

Motors JHQ12, JHQ22 or JHQ24 (electrical connection SA-X or SB-X) ...... 2148.5.4

All other motors........................................................................................... 2158.5.5

8.6 Electrical installation - Wiring description for 1-cable technology .............................. 216

JHQ12, JHQ22 and JHQ24 motors ............................................................. 2178.6.1

All other motors........................................................................................... 2178.6.2

8.7 Commissioning ......................................................................................................... 218

Before starting work .................................................................................... 2188.7.1

Prerequisites for successful commissioning ................................................ 2198.7.2

During Commissioning ................................................................................ 2198.7.3

At the end of commissioning ....................................................................... 2208.7.4

Malfunctions and troubleshooting................................................................ 2218.7.5

9Maintenance and repairs................................................................................................... 223

9.1 Maintenance ............................................................................................................. 223

9.2 Repairs ..................................................................................................................... 224

9.3 Storage and shipment............................................................................................... 224

9.4 Disposal of obsolete equipment ................................................................................ 225

10 Service................................................................................................................................ 226

10.1 Customer service...................................................................................................... 226

11 Spare parts and accessories ............................................................................................ 227

11.1 Jetter servo cables.................................................................................................... 227

11.2 Connector ................................................................................................................. 227

11.3 Servomotors with mounted gearboxes...................................................................... 227

Servomotor series JHN, JHQ, and JL – User Manual Introduction

Jetter AG 10

1 Introduction

This document is part of the product documentation describing Jetter drive technology and must be

read and understood before using the motor. It contains important and safety-related information

for the proper use of the motor as intended. It also contains technical data and type designations

for synchronous servo motors by Jetter AG.

1.1 Target groups

This document is intended for specialists with appropriate qualifications.

The device may only be installed and commissioned by trained and qualified personnel who will

observe the standards DIN EN 50110-1 and DIN IEC 60364 in their work.

During the whole product life cycle, safe handling and operation of the device must be ensured. In

the case of missing or inadequate technical knowledge or knowledge of this document any liability

is excluded.

1.2 Availability of information

Make sure this document is kept at the ready in the vicinity of the product throughout its service

life.

For information on new revisions of this document, visit the download area on our website.

Start | Jetter - We automate your success.

This document is not subject to any updating service.

An overview of product documentation related to Jetter drive technology and where to find it is

described in chapters 1.4 Overview: Product-specific documentation related to Jetter AG motion

systems .

An overview of cross-product documentation and tools is described in chapters 1.5 Overview:

General product documentation and tools .

1.3 Warranty information

Your product has left our factory fully tested and ready to use.

The information on the nameplate applies to rated operating conditions.

Warranty claims only apply to Jetter AG products.

Any warranty claims for a complete system in combination with third-party products are excluded.

Repairs shall only be carried out by the manufacturer.

Warranty claims become void if the device is opened or if modifications are made.

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