Jenn-Air JA460 Manual

JA460/JA580 ASSEMBLY PROCEDURES

Tools Required: Knife or scissors, 7/16 (11mm) wrench, 11/16” (17 mm) flat or adjustable wrench,

Phillips or #2 Robertson (square) screwdriver.

Step 1: Unpack carton

Cut the strapping on the package, then lift off the carton cap. Remove the sleeve by lifting it straight

over the top of the Barbecue. Remove and unpack the enclosed parts boxes. Remove any protective

covering from stainless steel parts. Page 1

Box

(JA460)

(JA580)

Box

50001508 10/02 Rev.0

Eng

Step 2: Install Casters

Materials Required: (4) casters.

Alternately prop up each end of the grill with a

block of wood or other solid item. Position the

caster stem to the threaded boss in the corners of

the bottom panel, and tighten as far as possible

by hand. Tighten fully with a 11/16” (17mm)

wrench.

JA460/JA580 ASSEMBLY

Page 2

Step 3: Attach Shelf Supports

Required: (2) left Shelf Supports, (2) Right Shelf Supports, (8) 1/4”-20 x 5/8” Hex bolts, (8) 1/4” washers.

Attach a Left and Right Shelf Support to the right side of the grill base with (2) bolts and washers each.

Tighten with a 7/16” (11 mm) wrench. Repeat for left side.

(8) 1/4”-20 x 5/8” Hex bolts,

(8) 1/4” washers

Caster 6 to 8"

Step 4: Attach Front and Side shelves

Materials Required: (2) Side Shelves, (1) Left and (1) Right Front Shelf, (2) shelf inserts,

(6) #10 x 1/2” bolts, (6) #10 locknuts, (Fig. 4a).

Hook the left and right front shelves over the

corresponding front shelf supports, push towards

the grill base. Attach to the bottom of the control

console with (1) bolt and (1) nut each.

JA460/JA580 ASSEMBLY

Page 3

Assemble the side shelves to the shelf supports

by positioning them half way over the supports,

then sliding them towards the base, while pushing

down firmly on the front edge. The slots at the

front edge of the shelf should align with the tabs

at the back of the shelf supports (Fig. 4b). Tap the shelf lightly to

fully engage the slot and tab if necessary. Once aligned, fasten

with a nut and bolt to the underside of the supports.

Place shelf inserts into each shelf. (Fig. 4c).

(6) #10-24 Lock Nut

(6) #10-24 x 1/4” Bolt

Fig. 4a

Fig. 4b

Fig. 4c

Slot

Tab

View

Rotated 90º

Step 6: Remove Packing Tape, Assemble Grease Cup

Required: (1) Grease Cup.

Remove the shipping tape from the grease pan and base assembly (from inside the grill) (Fig. 6a), and from

the warming rack. For model JA580, remove the tape from the front pullout drawer.

Install a grease cup into the hole in the upper base panel (Fig. 6b). Ensure the opening in the grease pan is

positioned above the cup.

Page 4

JA460/JA580 ASSEMBLY

Step 5: Attach Door Handles and

Control Knobs

Required: Door Handle(s), Control Knobs (4/5),

and bolts.

Attach door handle(s) to the front door(s) with

bolts provided.

Push the Control Knobs onto the valve stems,

ensuring the flats in the stems are aligned to

those in the knobs.

Fig. 6a

Fig. 6b

Page 5

JA460/JA580 ASSEMBLY

Step 7: Install Internal Components

Required: 4 (or 5 for JA580) Sear Plates, 3 (or 4 for JA580) Cooking Grates, Warming Rack.

Place the sear plates into the base unit

ensuring that the edges with the “finger

holes” face the grill front. Position the

cooking grates into the base with the

finger holes facing the front. These

may be turned over to provide a flat

surface for delicate foods. Set the

warming rack into the two supports in the

ends of the rear lid. For Model JA580:

To use the rotisserie smoker box, remove

the warming rack, and sit the box and lid

on top of the rotisserie housing.

Step 8: Install the LP Cylinder (LP Models Only - Cylinder Not Included)

Required: LP Gas Cylinder.

NOTE: Refer to the User’s Manual for the cylinder

filling requirements, regulator attachment, and leak

testing procedures, before lighting the grill.

Insert the propane (LP) cylinder into the hole provided

into the bottom panel. Connect the cylinder to the

regulator.

Cooking

grates (3/ 4)

Sear

plates (4/ 5) Warming

rack (1)

Finger

hole

Step 9: Side Burner Installation (Model JA580)

See Assembly Instructions Included with the Side Burner Kit.

Page 6

JA460 ASSEMBLY DRAWING & PARTS LIST

ITEM QTY PART # DESCRIPTION

1 1 50001074

CABINET BOTTOM ASSY–460

2 1 50000974 CABINET END LEFT

3 1 50000976 DOOR–460

4 1 50000978 CABINET END RIGHT

5 1 50001076 PANEL-BACK

–

460

6 1 50000975 CABINET TOP–460

7 1 50000797 DRAWER SUPPORT RIGHT

8 1 50000798 DRAWER SUPPORT LEFT

9 1 50000822 GREASE PAN 460

10 1 50000983 CABINET END–WRAP

11 1 50001167 BASE ASSEMBLY

–

460

12 1 50000848 CONSOLE–460

13a 1 50000801 VALVE ASSEMBLY LP–460

13b 1 50000850

VALVE ASSEMBLY NAT–460

14 4 50000835 BURNER MAIN

15 4 50000892 BURNER GASKET MAIN

16 1 50000879 FLASH TUBE

–

460

17 2 50000431 ELECTRODE MAIN SHORT

18 2 50000523 ELECTRODE MAIN LONG

19 4 50000809 CASTER

20 2 50000820 SHELF SUPPORT LEFT

21 2 50000821 SHELF SUPPORT RIGHT

22 1 50000984 SHELF FRONT S/S RIGHT

23 1 50000986 SHELF FRONT S/S LEFT

24 1 50000816 IGNITOR MODULE

–

460

25 4 50001328 CONTROL KNOB

26 2 50000824 SHELF TOP

27 2 50000826 SHELF INSERT

28 1 50001537 LID ASSEMBLY REAR

–

460

29 4 50000877 HEAT PLATE ENAMEL

30 1 50000802 WARMING RACK

–

460

31 1 50000313 HANDLE DOOR

32 3 50001027 COOK GRATE

33 4 50000177 LID BUMPER

34 1 50000804 REGULATOR–LP

35 1 50000355

PIVOT PIN AND BOLT SET (2)

36 1 50001057 LID ASSEMBLY FRONT

–

460

37 1 50000967 TEMPERATURE GAUGE

38 1 50000915

CONNECTOR HOSE–

NATURAL

39 1 50000198 12’ HOSE –NATURAL

40 4 50001327 BEZEL

ITEM QTY PART # DESCRIPTION

18 17

JA580 ASSEMBLY DRAWING & PARTS LIST

Page 7

ITEM QTY PART # DESCRIPTION

1 1 50001075 CABINET BOTTOM ASSY –580

2 1 50000974 CABINET END LEFT

3 1 50000978 CABINET END RIGHT

4 1 50000979 CABINET TOP -580

5 2 50000980 DOOR -580

6 2 50000983 CABINET END WRAP

7 1 50000797 DRAWER SUPPORT RIGHT

8 1 50000798 DRAWER SUPPORT LEFT

9 1 50001177 BASE ASSEMBLY -580

10 1 50001538 LID ASSEMBLY REAR -580

11 1 50001085 CONSOLE –580

12 4 50000809 CASTER

13a 1 50001098 VALVE ASSEMBLY LP –580

13b 1 50001086 VALVE ASSEMBLY NAT –580

14 5 50000835 BURNER MAIN

15 1 50000808 IGNITOR MODULE -580

16 1 50001011 PUSHBUTTON

17 1 50001014 WIRE 10” POSITIVE

18 1 50001015 WIRE 10”NEGATIVE

19 5 50000892 BURNER GASKET MAIN

20 2 50000431 ELECTRODE MAIN SHORT

21 3 50000523 ELECTRODE MAIN LONG

22 1 50000880 FLASH TUBE -580

23 1 50000898 FRONT DRAWER ASSEMBLY

24 1 50000823 GREASE PAN -580

25 5 50001328 CONTROL KNOB

26 1 50000804 REGULATOR –LP

27 2 50000820 SHELF SUPPORT LEFT

28 2 50000821 SHELF SUPPORT RIGHT

29 1 50000984 SHELF FRONT S/S RIGHT

30 1 50000986 SHELF FRONT S/S LEFT

31 2 50000824 SHELF TOP

32a 1 50001036 SIDE BURNER ASSEMBLY -LP

32b 1 50001032 SIDE BURNER ASSEMBLY -NAT

33 2 50000826 SHELF INSERT

34 2 50000313 HANDLE DOOR

35 5 50000777 HEAT PLATE S/S

36 1 50000889 WARMING RACK –580

37 1 50000355 PIVOT PIN AND BOLT SET (2)

38 6 50000177 LID BUMPER

39 1 50001077 REAR PANEL LOWER -580

40 4 50001027 COOK GRATE

41 1 50001093 LID ASSEMBLY FRONT -580

42 1 50000967 TEMPERATURE GAUGE

43 1 50000915 CONNECTOR HOSE –NATURAL

44 1 50000198 12’ HOSE –NATURAL

45 5 50001327 BEZEL

ITEM QTY PART # DESCRIPTION

34 44

17 16

25 45 42

CFM Harris Systems

3501 W. Howard Street

Skokie, IL 60076-4012 USA

Phone: (800) 944-8982 • Fax: (847) 676-3759

“Jenn-Air is a trademark of Maytag Corporation and is used under license to Lowe’s Companies, Inc.”

50001508 10/02 Rev.0

Eng

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