Jefferson OLYMPUS JEFGENPET63EL Manual de usuario

OLYMPUS

User Manual

v.1.1

7.9kVA Key Start With Electronic Ignition & AVR

JEFGENPET63EL

USER MANUAL

7.9kVA Petrol Generator

JEFGENPET63EL

www.jeffersontools.com

2. Parts Identiﬁcation

1. Contents

2. Parts Identiﬁcation

3. Safety Information

4. Checking the Generator Prior to Use

5. Starting the Generator

6. Connecting Consumers to the Generator

7. Stopping the Generator

8. Transportation and Storage

9. Operation Environment

10. Maintenance

11. Troubleshooting

12. Parts List & Diagram

13. Circuit Diagram

Limited Warranty Statement

EC Declaration of Conformity

1. Fuel cap

2. Key ignition

3. Power light

4. Circuit breaker

5. DC reset

6. AC Output

7. Earth connection

8. Battery

9. Voltage Meter

10. Wheel

11. Engine

12. Air lter

13. Fuel tank

*Picture Shown is 4.8kVA for demonstration

USER MANUAL

7.9kVA Petrol Generator

JEFGENPET63EL

www.jeffersontools.com

1. The exhaust gas is poisonous, never use a generator indoors or in an attached garage. Always run your

generator outdoors in a well-ventilated area. Keep the generator at least 1 meter (3 feet) away from buildings and

other equipment during operation.

2. Place generator on level ground to operate.

3. The load must be kept within rating stated on generator rating plate, overloading will damage the unit or shorten

its life.

4. Running the engine at excessive speeds is dangerous and will damage the engine.

5. Do not tamper with parts, which may increase or decrease the governed speed.

6. When using extension cords, please make sure they are grounded with sufcient wire gauge for the application.

Heavy-duty outdoor rated cords will handle household appliance loads.

7. The exhaust system gets hot enough to ignite some materials. Do not operate the engine near combustible

materials.

8. Do not store fuel indoors or try to refuel a generator while it is still running. Clean up any spilled fuel before

restarting the engine.

9. The mufer becomes very hot during operation and remains hot for a while after stopping the engine. Be careful

not to touch the mufer while it is hot. Let the engine cool before storing the generator indoors.

10. Turn off all equipment powered by the generator before shutting down your generator.

11. To prevent electric shock or re, never use the machine in rain or snow or connect the generator to a live circuit.

12. Do not connect the generator to another power supply outlet.

13. Protection against electrical shock depends on circuit breakers specically matched to the generating set. If the

circuit breakers require replacement they must be replaced with a circuit breaker having identical ratings and

performance characteristics.

14. Ensure the generator does not have any damaged hoses, loose or missing clamps, damaged tank or cap before

use. All defects should be corrected before use.

15. To prevent surging that may possibly damage equipment, do not allow the engine to run out of fuel when

electrical loads are applied.

16. Before transporting the generator ensure that all the fuel is drained to prevent leakage.

17. Unit must meet operating speed before electrical loads are connected. Always disconnect any loads before

turning off the generator.

18. Keep children and pets away from the generator at all times.

19. The installation and major repair of the generator should only be carried out by trained and fully qualied

engineers.

20. Ensure appropriate ear protection is worn when working in close proximity to the generator.

21. When using extension cables or mobile electric net use the following guidelines:

3. Safety Information

Cable Diameter Maximum Length

1.5 60m

2.5 100m

WARNING:

• Do not cover the unit when in use.

• The unit should be earthed using 4mm diameter grounding wire.

• Do not use the generator in wet or damp conditions.

• Store the generator in well-ventilated area with an empty fuel tank.

USER MANUAL

7.9kVA Petrol Generator

JEFGENPET63EL

www.jeffersontools.com

4. Checking the Generator Prior to Use

•Check the fuel level and top up with unleaded petrol if necessary. Do not overll the fuel tank (there should be no

fuel in the ller neck).

• After refuelling make sure the tank cap is closed properly and securely. Be careful not to spill fuel when refuelling

and clean up any spilled or excess fuel. Spilled fuel or fuel vapour can ignite when the engine

is started.

• The generator has a maximum fuel capacity of 25 Litres

• Do not fill above the fuel filter top.

• Check the engine oil level and top up if necessary as shown in Fig.1.

Fig.1

5. Starting the Generator

WARNING:

• Make sure there is no air in the fuel pipe when using the unit for the rst time, starting the

unit or refuelling an empty tank. You can drain away air by loosening the connection

between the injection pump and pipeline then drain the air until the fuel comes out.

• Do not loosen or adjust either the engine speed limit bolt or fuel injection limit bolt. These

have been set to their optimum settings before leaving the factory.

• Never pull out the start handle when diesel engine is running. This is dangerous and can

damage the engine.

1. Warm up the engine without the load for about 3 minutes.

2. Open the Fuel Cock.

3. Put the starting switch into the "Run" position.

4. Hold the starting/recoil handle loosely and pull the cord out it until

you feel resistance - then return it slowly.

6. Hold the starting/recoil handle rmly - then pull the cord hard and

fast as far as it will go. Use two hands if necessary. Repeat the

process until the engine starts.

Note: To make it easier to start the generator in cold temperatures

remove the oil plug and add 2cc of engine oil before starting.

USER MANUAL

7.9kVA Petrol Generator

JEFGENPET63EL

www.jeffersontools.com

7. Stopping the Generator

1. Before stopping the generator, allow it to run for approximately 3 minutes with no consumers so that it can "cool

down".

2. Turn off the circuit breaker.

3. Turn the key/ignition switch to the "OFF" position.

4. Turn the fuel cock lever to the "CLOSED" position.

8. Transportation and Storage

• When transporting the generator, ensure the starting switch is set to the "OFF" position and that the fuel valve is

set to the "Closed" position.

• Keep the generator level to prevent fuel spillage. Fuel vapour or spilled fuel may ignite. Touching a hot engine can

cause serious burns or res.

• Let the engine cool before transporting or storing the generator.

• Make sure not to drop or strike the generator when transporting. Do not place heavy objects on top of the

generator during transit, storage or operation.

6. Connecting Consumers to the Generator

1. Connect the machine you want to use to the AC socket. Note: Do not exceed the specied load limit of the

specied maximum AC output.

2. Do not connect the generator to the household network as this may result in damage to the generator itself or to

other electrical appliances in your home.

9. Operation Environment

• This unit can generate rated output under the following conditions:

• The Generator should work in low output under the following conditions:

Altitude Ambient Temperature Relative Humidty

0m +20º 60%

Altitude Ambient Temperature Relative Humidty

>1000m >40º90%

USER MANUAL

7.9kVA Petrol Generator

JEFGENPET63EL

www.jeffersontools.com

9. Maintenance

Daily 20 Hours Usage 50 Hours Usage 100 Hours Usage 300 Hours Usage

Engine oil check ○

Replace engine oil ○ ○

Check air cleaner ○

Wash the air cleaner ○

Oil ﬁlter cup ○

Oil ﬁlter ○

Spark plug ○

Valve clearance ○

Clean cylinder cover wash

Fuel tank wash Wash regularly replace every three years

Check the battery and

electrolyte levels Before use

The chart below indicates the maintenance checks you should make on your generator parts and the frequency that

these checks should generally be carried out. Note: You can contact your nearest Jefferson dealer for help and

advice and a full list of replacement parts.

Check

Frequency

Notes:

• Checking and the engine oil: With generator on level ground: remove the oil ller cap and dipstick clean with a

clean cloth. Insert the dipstick back into the oil lter hole without turning - remove and check that the oil level is

between the minimum and maximum indicators. If level is low rell to the maximum level mark.

●Checking the fuel level: With generator on level ground: open the fuel tank cap. Check the fuel level. If level is low

refuel up to the red marker on the fuel lter. Put the fuel cap back on.

WARNING:

• Ensure that any electrical equipment is disconnected from the generator before carrying

out any maintenance work on the generator.

• The circuit breaker should be in the "OFF" position before maintenance.

• The unit should be eatherd at all times.

USER MANUAL

7.9kVA Petrol Generator

JEFGENPET63EL

www.jeffersontools.com

10. Troubleshooting

Symptom Possible Cause Action

Engine won't start

Not enough fuel oil Add fuel - see section "4. Checking Generator Prior to

Use"

Fuel nozzle cannot inject fuel or there is not

enough fuel

Repair the fuel injector

The speed control lever is not in the "Run"

position

Move the lever to the "Run" position

Lubricant oil level is too low Check that the oil level is topped up and sits between the

upper and lower level markers

Not enough speed or force used on the

starter/recoil handle

See section "5. Starting the Generator"

The fuel nozzle is blocked or dirty Clean tthe fuel nozzle

Generator fault

Circuit breaker is not closed Turn the circuit breaker to the "On" position

Poor or faulty socket connection Adjust the socket feet

The rated generator speed cannot be obtained Adjust to rated speed

Carbon brush is faulty or worn Replace the carbon brush

AVR is depreciated Replace the AVR

11. Technical Speciﬁcation

Noise Level Information

The ﬁgures quoted in this table are

emission (sound power) levels and are not

necessarily safe working levels.

Whilst there is a correlation between

the emission and exposure levels, this can

not be used reliably to determine whether

or not further precautions are required.

Factors that inﬂuence the actual level of

exposure to the work-force include the

characteristics of the work room, the

other sources of noise, the number of

machines and other adjacent processes,

and the length of time for which an

operator is exposed to the noise. Also

the permissible exposure level can vary

between regions.

This information, however, will allow the

user of the machine to make a better

evaluation of the hazard and risk.

USER MANUAL

7.9kVA Petrol Generator

JEFGENPET63EL

www.jeffersontools.com

# Code Description Qty

1 012080000043 Up190e engine 1

2 029990000701 Crankcase windshield

cover

3 062023420005 Rotor 1

4 062023430002 Stator 1

5 029030102501 Alternator guard board 1

6 029030430700 190 Rear end cover 1

7 029030500101 Wire fasten connection 1

8 029910300301 Shock absorption 4

9 029030620201 5Kw avr 1

10 029030300314 190 Rear end cover

guard

11 029030700200 Carbon brush 1

12 029840200200 Mufler gasket 1

13 029840101101 Muffler 1

14 029049910600 Mufler bracket 1

15 029010500102 Fuel tank 1

16 029019900602 Fuel tank filter 1

17 029019901102 Fuel tank cap 1

18 029019930000 Fuel marker assembly 1

19 029019910001 Shock absorption 4

20 029019900408 Ø7 clamp 1

21 029019900100 Ø4.5Mm fuel pipe 1

22 029019900401 Ø8 clamp 1

23 02901990070904 Fuel switch 1

24 029960900201 Battery platen 1

25 029960200100 Battery 1

26 029969900219 Battery wire(black) 1

27 029969900220 Battery wire(red) 1

28 029050412000 Axle 2

12. Parts List and Parts Diagram

# Code Description Qty

29 029050400100 Wheel 2

30 512071200000 Blocking nut m12 2

31 022560500082 Frame 1

32 029027100008 Control panel 1

33 029050400301 Underlay 2

34 029050400401 Underlay bracket 1

35 029930000801 Grounding wire 1

36 029050601383 Left handle bracket 1

37 029050600101 Pressure button spring 2

38 029050601583 Handle 2

39 029050601483 Right handle bracket 1

40 029050400602 Handle cover 2

41 511050804505 Flange bolt m8x45 2

42 512120800005 Acorn nut m8 6

43 511160804505 Button head square neck

bolt m8*45

44 029840400400 Muffler protect side

guard

45 029840340000 Muffler protect outside

guard

46 513010800001 Flat washer Ø8 2

47 513020800002 Spring washer Ø8 2

48 513041000006 Large flat washer

Ø10(h=3)

49 513021000002 Spring washer Ø10 1

50 511011026501 Rotor bolt m10x265 1

51 513020600002 Spring washer Ø6 5

52 511050617501 Flange bolt m6x175 4

53 513030500000 External tooth lock

washer Ø5

54 513010500001 Flat washer Ø5 10

55 513020500000 Spring washer Ø5 6

# Code Description Qty

56 511050501601 Flange Bolt M5x16 7

57 511140502000 Full-Thread Bolt M5x20 4

58 512010500001 Nut M5 8

59 511050501201 Flange Bolt M5x12 5

60 512040800001 Flange Nut M8 13

61 512041000000 Flange Nut M10 6

62 513040800000 Large Flat Washer Ø8 1

63 511050804001 Flange Bolt M8x40 1

64 511050601201 Flange Bolt M6x12 8

65 510050802501 Flange Bolt M8x25(With

Flat Washer)

66 517050401204 Fillister Head Bolt M6x12 4

67 512040600001 Flange Nut M6 5

68 511050801601 Flange Bolt M8x16 2

69 511050601401 Flange Bolt M6x14 3

70 513010600001 Flat Washer Ø6 1

71 513030600000 External Tooth Lock

Washer Ø6

71 029911300102 Shock Absorption 1

USER MANUAL

7.9kVA Petrol Generator

JEFGENPET63EL

www.jeffersontools.com

5 2

4 9

1 0

11 1 2 1 3

1 4

1 7

1 8

1 9

2 0

2 1

2 3

1 9

2 5

2 6 2 7 2 8 2 9

3 0 31 3 2

3 13 2

3 3

3 4

3 5

3 6

3 7

3 8

3 9

2 4

4 0

4 1 4 3 4 4

4 3

4 7 4 8 5 0 5 1

1 5

5 3

5 4

5 7

5 9

5 6

6 1

6 2

6 0

6 3

6 4

6 5 6 6

6 7

2 4

2 46 8

2 4

6 9

5 6

7 4 7 5

7 7

7 8

7 9

7 0

7 2

7 3

8 0

8 2

2 4

8 3

8 4

9 1

7 8

8 6

9 0

8 7

8 8

2 4

4 5

4 6

8 5

9 2

9 3

9 4

9 5

2 4

# Code Description Qty

56 511050501601 Flange Bolt M5x16 7

57 511140502000 Full-Thread Bolt M5x20 4

58 512010500001 Nut M5 8

59 511050501201 Flange Bolt M5x12 5

60 512040800001 Flange Nut M8 13

61 512041000000 Flange Nut M10 6

62 513040800000 Large Flat Washer Ø8 1

63 511050804001 Flange Bolt M8x40 1

64 511050601201 Flange Bolt M6x12 8

65 510050802501 Flange Bolt M8x25(With

Flat Washer)

66 517050401204 Fillister Head Bolt M6x12 4

67 512040600001 Flange Nut M6 5

68 511050801601 Flange Bolt M8x16 2

69 511050601401 Flange Bolt M6x14 3

70 513010600001 Flat Washer Ø6 1

71 513030600000 External Tooth Lock

Washer Ø6

71 029911300102 Shock Absorption 1

USER MANUAL

7.9kVA Petrol Generator

JEFGENPET63EL

www.jeffersontools.com

13. Circuit Diagram

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