Jeep Wrangler 1997 Manual de usuario

GROUP

TAB

LOCATOR

Service

Manual

Comment

Forms



(Rear

Manual)

INTRODUCTION

CONTENTS

GENERAL

INFORMATIONI

VEHICLE

IDENTIFICATION

NUMB

The

Vehicle

Identification

her

(VIN)

plate

located

the

lower windshield

ence

near

the

left

A-pillar

The

VIN

contains

characters

that

provide

data concerning

the

vehicle

Refer

the

VIN

decod-

ing

chart

determine

the

identification

vehicle

The

Vehicle

Identification

Number

also

imprinted

the

Body

Code

Plate

Vehicle

Safety

Certification

Label

Frame

rail

VEHICLE

~IDENTIFICATION

NUMBER

DECODING

CHART

INTRODUCTION

protect

the

consumer

from

theft

and

possible

fraud

the

manufacturer

required

include

Check

Digit

the

ninth

position

the

Vehicle

Iden-

tification

Number

The

check

digit

used

the

manufacturer

and

government

agencies

to verify

the

authenticity

the

vehicle

and

official

documenta-

tion

The

formula

use

the

check

digit

not

released

the

general

public

POSITION

INTERPRETATION

CODE

DESCRIPTION

ountry

Origin

United

States

Make

J =

Jeep

Vehicle

Type

MPV

Gross

Vehicle

Weight

Rating

E =

3001-4000

lbs

F =

4001-5000

lbs

Vehicle

Line

= Wrangler

4X4

Series

Sport

2=SE

4 =

Sahara

Body

Style

9 =

Open

Body

8Engine

= 2

.5L

Leaded-Gasoline

= 2

.5L

Unleaded-Gasoline

= 4

.OL

Unleaded-Gasoline

= 4

.OL

Leaded-Gasoline

Check

Digit

Model

Year

1997

ssembly

Plant

Toledo

thru

Vehicle

Seq

ence

page page

GENERAL

INFORMATION

METRIC

SYSTEM

....

..............

. .

....

BODY

CODE

PLATE

.........

........

.....

TORQUE

REFERENCES

.............

. .

....

FASTENER

IDENTIFICATION

.......... .

.....

VEHICLE

DIMENSIONS

..............

....

FASTENER

USAGE

...............

. .

.....

VEHICLE

IDENTIFICATION

NUMBER

....

. .

...

INTERNATIONAL

VEHICLE

CON ROL AND

VEHICLE

SAFETY

CERTIFICATION

LABEL

....

DISPLAY

SYMBOLS

....... .......

.....

INTRODUCTION



GENERAL

INFORMATION

(Continued)

VEHICLE

SAFETY

CERTIFICATION

LABEL

vehicle

safety

certification

label

(Fig

attached

every Chrysler

Corporation

vehicle

The

label

certifies

that

the

vehicle

conforms

all

appli-

cable

Federal

Motor

Vehicle

Safety

Standards

The

label

also

lists

Paint

and

Trim

codes



Fig

Body

Code

Plate

Location

Country

of origin

The

label

located

the

driver-side

door

shut-



PRIMARY



SECONDARY



VINYL

ROOF

PAINT

face

MFD



CHRYSLER



DATE

MFR



GUUR

CORPORATION



1X_XX



06400

2903

GAUR

FRONT



uITH

TIRES



RIMS



PSI

COLD



VEHICLE



CAR

3300

LB 1497 KG



P235/75R15X1_



15 X

.5HD



ORDER

GAUp REAR



uITH

11RES



RIMS



PSI

COLD



NUMBER



LINE

SHELL

3850

LB 1747 KG



P235/75R15XL



15 X

.5HD



PAINT



(3)

XXXX

:XXXX

XXX

XXXXXX



ENGINE

THIS

VEHICLE CONFORMS

ALL

APPLICABLE

FEDERAL

MOTOR

VEHICLE

SAFETY



PROCEDURE



(2)

xxX

XXXX XXXX XXXX

XXX

STANDARDS

EFFECT

THE

DAZE

MANUFACTURE SHOUN

ABOVE,



(1)



XxX



XXXXXXXXXXXXXXXXX



TRIM

VIN

XXXXXXXXXXXXXXXXX



TYPE



TRUCK



SINGLE



DUAL

BODY

CODE

PLATE

e020cdss

Fig

Vehicle

Safety

Certification

Label-Typical

FLOOR

PAN

SNAP

BODY

CODE

PLATE

SNAP

FWD

TRANSMISSION

VIN

MARKET

Fig

Body

Code

Plate

Decoding

BODY

CODE

PLATE-LINE

DIGITS

THROUGH

LOCATION

AND

DECODING



Vehicle

Order

Number

metal

body

code

plate

attached

the

floor

pan

under

the

drivers

seat

(Fig

Disengage

the

snaps



DIGITS

13, 14,

AND

attaching

the

carpet

the

floor

pan

read

the



Open

Space

information

There

are

seven

lines

information

the

body

code

plate

Lines

5, 6,

and

are not

used



DIGITS

16, 17,

AND

define

service

information

Information

reads

from



Car

Line

Shell

left

right,

starting

with

line

the

center

the



TJJ

Wrangler

(LHD)

plate

line

the

bottom

the



_plate

(Fig



TJU

Wrangler

(AHD)

The

last

code

imprinted

on a

vehicle

code

plate

will

followed

the

imprinted

word

END

When

two



DIGIT

vehicle

code

plates are

required,,

the

last

available



Price

Class

spaces

the

first

plate

will

imprinted

with

the



Wrangler

(All)

letters

CTD

(for

continued)

When

second

vehicle

code

plate

necessary,

the



DIGITS 20

AND

first

four

spaces

on'

each

row

will

Inot

used

because



Body

Type

the

plate

overlap



77 =

Wheel

Base

(93

931N-S

Month

and

year

vehicle

manufacture

Gross

Vehicle

Weight

Rating

(GVWR)

The

gross

front

and

rear

axle

weight

ratings

(GAWR's)

are

based

minimum

rim

size

and

maximum

cold

tire

inflation

pressure

Vehicle

Identification

Number

(VIN)

Type

vehicle

.16

Type

rear

wheels

FRONT

Bar

code

CARPET

Month,

Day

and

Hour

(MDH)

final

assembly

GENERAL

INFORMATION

(0ontinued)

BODY

CODE

PLATE-LINE

DIGITS

1,2,

AND

Paint

Procedure

DIGIT

Open

Space

DIGITS

THROUGH

Primary

Paint

Refer

Group

23,

Body

for

color

codes

DIGIT

Open

Space

DIGITS

THROUGH

Secondary

Paint

DIGIT

Open

Space

DIGITS

THROUGH

Interior

Trim

Code

DIGIT

Open

Space

DIGITS

20, 21,

AND

Engine

Code

EPE

= 2

cyl

MPI

Gasoline

ERH

4.OL 6

cyl

MPI

Gaso4ne

BODY

CODE

PLATE

LINE

DIGITS

1, 2,

AND

Transmission

Codes

DDQ

AX5

5-speed

Manual

DDO

AX15

5-speed

Manual

DGD

30RH

3-speed

Automatic

DIGIT

Open

Space

DIGIT

Market

Code

International

Canada

Mexico

United

States

DIGIT

Open

Space

VEHICLE

EXTERIOR

DIMENSIONS

VEHICLE

INTERIOR

DIMENSIONS

INTRODUCTION

DGG

32RH

3-speed

Automatic

DIGITS

THROUGH

Vehicle

Identification

Number

(VIN)

Refer

Vehicle

Identification

Number

(VIN)

para-

graph

for

proper

breakdown

VIN

code

VEHICLE

DIMENSIONS

The

vehicle

dimension

data

charts

list

the

exterior

and

interior

dimensions

All

dimensions

are

listed

inches

and

centimeters

HEAD HEAD

LEG

SHOULDER

HIP

FRONT/

REAR

FRONT/

REAR

FRONT

REAR

FRONT

REAR

FRONT

REAR

SOFT

TOP

HAR

TOP

.3/40

.9/391

.0/36

.9/57

.3 51

.1/43

107

/102

103

909

104

.1/92

131

/145

129

/110

MODEL

WHEEL

TRACK TRACK

OVERALL

LENGTH

HEIGHT

NAME

BASE

RONT REAR

WIDTH

TJ-Wrangler

147

375

169

179

237

INTRODUCTION

GENERAL

INFORMATION

(Continued)

INTERNATIONAL

CONTROL

AND

DISPLAY-

SYMBOLS

INTERNATIONAL

VEHICLE

CONTROL

AND

DISPLAY

SYMBOLS

The

graphic

symbols

illustrated

the following

chart

are

used

to identify

various

instrument

con-

trols

The

symbols

correspond

the

controls

and

dis-

plays

that

are

located

the

instrument

panel

FASTENER

IDENTIFICATION

THREAD

IDENTIFICATION

SAE

and

metric

bolt/nut

threads

are

not

the

same

The

difference

described

the

Thread

Notation

chart

(Fig

GRADE/CLASS

IDENTIFICATION

The

SAE

bolt

strength

grades

range

from

grade

The

higher

the

grade

number,

the

greater

the

bolt

strength

Identification

determined

by the

line

marks

on the

top

each

bolt

head

The

actual

bolt

strength

grade

corresponds

the

number

line

Fig,

Thread

Notation-SAE and

Metric

PR606B

marks

plus

The

most

commonly

used

metric

bolt

strength

classes

are 9

and

The

metric

strength

class identification

number

imprinted

the

head

the

bolt

The

higher

the

class

number,

the

greater

the

bolt

strength

Some

metric nuts

are

imprinted

with

single-digit

strength

class

the

nut

face

Refer

the

Fastener

Identification

and

Fastener

Strength

Charts

_Q_

HEADLIGHTS,

PARKING

LIGHTS,

WINDSHIELD

HIGH

BEAM

FOG

LIGHTS

PANEL

LIGHTS

TURN

SIGNAL

HAZARD

WARNING

WASHER

WINDSCREEN

WINDSHIELD WINDSHIELD

WIPER

DEMISTING

REAR

WINDOW

REAR

WINDOW

WIPER

AND

WASHER

AND

DEFROSTING

VENTILATING

FAN

DEFOGGER

WIPER

REAR

WINDOW

ENGINE

COOLANT

BATTERY

CHARGING

WASHER

FUEL

TEMPERATURE

CONDITION

ENGINE

OIL

SEAT

BELT

REAR

HOOD

BRAKE

FAILURE

PARKING

BRAKE

FRONT

HOOD

(TRUNK)

HORN

LIGHTER

J951N-23

INCH

METRIC

5/16-18

.25

THREAD

NUMBER

THREAD

DISTANCE

MAJOR

BETWEEN

DIAMETER

THREADS

DIAMETER

THREADS

INCHES

PER

INCH

MILLIMETERSMILLIMETERS



INTRODUCTION

GENERAL

INFORMATION

(~ontinued)

Bolt

Head

Markings

Bolt

Markings

and

Torque

Metric

FASTENER

IDENTIFICATION

Commercial

Steel

Class



llhlll

Body

Size

Torque Torque Torque

Diam

Cast

Iron

Aluminum

Cast

Iron

Aluminum

Cast

Iron

Aluminum

Nam

ft-Ib

Nam

ft-lb

Nam

ft-Ib

Nam

ft-Ib

Nam

ft-Ib

Nam

ft-Ib

6 9

5 7

',4

14 9

',7

23 18 18 14

18 18

ll4

36 27 28

40 30

45 35 70

55 40

105

80 60

125

100

115

85 90

160 120 125

195 145 150 110

180

130

140

240

175

190

135 290

210

220

165

230 170

180

320

240

250

185

400

290

310

230

Bolt

Markings

and

Torque

Values

Customary

SAE

Grade

Number

5 8

Bolt

Head

Markings

kaffii

These

are

all

SAE

Grade

(3)

line

Bolt

Torque

Grade

Bolt Bolt

Torque

Grade

Bolt

Body

Size

Cast

Iron

'',

Aluminum

Cast

Iron

Aluminum

Nam

#-I4

Nam

ft-Ib

Nam

ft-Ib

Nam

ft-Ib

11,4

-20

1 1

-28

12 09

13 14 10

5/16

-18

12 30 22

-24

14 33 24

3/8

-16

40 40

-24

25 60 45 45

7/16

-14

35 90

65 50

-20

95 70

1/2

-13

130

100

-20 100

150

110

120

9/16

-12 135

110

190

140

150 110

-18 150

115

210

155 170 125

5/8

-11

180

13,

150 110

255

190

205

150

-18 210

160 120

290

215

230

170

3/4-10 325 240

255 190

460 340 365

270

-16 365 270

285

210 515 380 410

300

7/8

-9

490 360 380 280 745 550 600 440

-14 530 390 420 310 825 610 660 490

-8

720

53(~

570 420

1100

820 890 660

-14

800 590 650 480

1200

890 960 710

INTRODUCTION



GENERAL

INFORMATION

(Continued)

HOW

DETERMINE

BOLT

STRENGTH

FASTENER

STRENGTH

951N-4

Mark

Class

Mark

Class

Hexagon

Stud

bolt

head

bolt

Bolt

headhead

mark

10-

10T

11T 0

mark

Hexagon

flange

bolt

mark

Grooved

w/washer

hexagon

bolt

Hexagon

head

bolt

Two

protruding

lines

.Wr

Hexagon

flange

bolt

Two

protruding

Welded

bolt

w/washer

lines

hexagon

bolt

Hexagon

head

bolt

Three

protruding

lines

Hexagon

head

bolt

Four

protruding

lines

GENERAL

INFORMATION

(~ontinued)

FASTENER

USAGE

WARNING

USE

OF AN

INCO

RECT

FASTENER

MAY

RESULT

COMPONENT

IMAGE

PER-

SONAL

INJURY

Figure

art,

specifications

and

this

Service

Manual

are

identified

format

During any maintenance

rep

important

salvage

all

fastener

for

reassembly

the

fastener

equivalent

specificatio~h

rque

references

metric

and

SAE

procedures,

it is

(nuts,

bolts,

etc

not

salvageable,

should be

used

METRIC

SYSTEM

The

metric

system

based

ten,

one

hundred, one

thousand

The

following

chart

will

assist

converting

metric

units

equivalent

English

and

SAE

units,

vise

versa

quantities

of one,

d one

million

(Fig

Fig

Metric

Prefixes

CONVEOSION

FORMULAS

AND

EQUIVALENT

VALUES

INTRODUCTION

Mega



(M)

Million



Deci



(D)

Tenth

Kilo



(K)

Thousand



Centi



(C)

Hundreth

Milli



(m)

Thousandth

J901

N-2

Refer

the

Conversion

Chart

convert

torque

values

listed

metric

Newton-

meters

(N-m)

Also,

use

the

chart

convert

between

millimeters

(mm)

and

inches

(in

TORQUE

REFERENCES

Individual

Torque Charts

appear

the

end

many

Groups

Refer

the

Standard

Torque

Specifi-

cations

Chart

for

torque

references

not

listed

the

individual

torque

charts

J91IN-1

Multiply

sly

Get

Multiply

Get

in-Ibs

x .11298

Newton-Meters

N-m

x 8

.851

In-Ibs

ft-Ibs

.3558

Newton-Meters

(N-m)

x 0

.7376

ft-Ibs

Inches

(60°F)

.377 Kilopascals

(kPa)

kPo

x 0

.2961

Inches

psi

.895

Kilopascals

(kPa)

kPa x 0

.145

psi

Inches

Millimeters

(mm)

x 0.03937

Inches

Feet

.3048

Meters

(M)

x 3

.281

Feet

Yards

x 0

.9144

Meters

(M)

.0936

Yards

Miles x

.6093

Kilometers

(Km)

x 0

.6214

Miles

mph

.6093 Kilometers/Hr

(Km/h)

Km/h

x 0

.6214

mph

Feet/Sec

.3048

Meters/Sec

(M/S)

M/S

x 3

.281

Feet/Sec

Kilometers/Hr

.27778

Meters/Sec

(M/S)

x 3.600

Kilometers/Hr

mph

.4470

Meters/Sec

(M/S)

x 2.237

mph

COMMON

METRIC

EQUIVALENTS

Inch

Millimeters

Cubic

Inch

= 16

Cubic

Centimeters

Foot

Meter

Cubic

Foot =

.03

Cubic Meter

Yard

Meter

Cubic

Yard

= 0

Cubic

Meter

Mile

Kilometers

INTRODUCTION



GENERAL

INFORMATION

(Continued)

METRIC

CONVERSION

in-Ibs



Nem

in-Ibs

ft-Ibs

Nem



Nem

to ft-Ibs

. t



J901

N-10

in-

Nam

in-Ib

Nam

in-Ib

Nam

in-Ib

Nam

in-Ib

NamNam

in-Ib

Nam

in-Ib

Nam

in-Ib

Nam

in-Ib

Nam

in-Ib

2.2260 42

.7453

.2646 122 13.7839

162

.3032

.7702 4

37.1747

.5792

12 .2

107.9837 16

143.3882

4 .4519 44

.9713

.4906 124 14.0099

164

.5292

.5404 4

.9449

.3494

109.7539 16

145

.1584

6 .6779 46

.1972

9.7165 126 14.2359

166

.7552

.3107 4

.7152

.1197

111

.5242 16

146

.9287

8 .9039 48

.4232

9.9425 128 14.4618

168

.9811

.0809

42.4854

.8899

113.2944 16

148

.6989

.1298 50

.6492

10.1685

130

14.6878

170

.2071

.8511

.2556

.6601

115.0646

150

.4691

.3558

.8751

10.3944

132

14.9138

172

.4331

10.6213 5

.0258

.2 81

.4303

116

.8348

152.2393

.5818

.1011

10.6204

134

15.1397

174

.6590

1-4

12.3916 5

.7961

.2006

118

.6051

154

.0096

.8077

.3270

10.8464

136

15.3657

176

19.8850

14.1618

.5663

.9708

120

.3753

155

.7798

.0337 58

.5530

.0723

138

15.5917

178

.1110

15.9320

.3365

.7410

122

.1455

157

.5500

.2597

.7790

100

.2983

140

15.8176

180

.3369 2

.7022

.1067

.5112

14 123

.9157

159

.3202

.4856

.0049'

102

.5243

142

16.0436

182

.5629 2

19.4725

54.8770 10

.2815

125

.6860

163

.7458

.7116 64

.2309

104

.7502

144

16.2696

184

.7889 2

.2427

.6472

.0517

127

.4562

168

.1714

2.9376 66

.4569

106

.9762

146

.4955

186

.0148

2-6

23.0129

.4174

.8219

129

.2264

172

.5970

3.1635 68

.6828

108 12.2022

148

16.7215

188

.2408 2

.7831

.1876

.5921

130

.9966

177

.0225

3.3895

.9088

110 12

.4281

150

16.9475

190

.4668

26.5534

.9579

.3624

15 132

.7669

181

.4480

32 3.6155 72

.1348

112 12

.6541

152

.1734

192

.6927 3

28.3236

.7281

.1326

134

.5371

185

.8736

3.8414 74

.3607 114 12

.8801

154

.3994

194

.9187 3

30.0938

.4983

100.9028 15

136

.3073

194

.7247

4.0674 76

.5867

116 13.1060

156

.6253

196

22.1447 3

.6 31

.8640

.2685

102.6730 15

138

.0775

203

.5759

38 4.2934 78

.8127

118 13.3320

158

.8513

198

22.3706 3

.6342

.0388

104.4433 15

139

.8478

212

.4270

.519380

.0386

120 13.5580

160

.0773

200

22.5966

354045

.8090

106.2135 16

141

.6180

25 221

.2781

ft-Ib

Nam

ft-Ib

Nam

ft-Ib

Nam

ft-Ib

Nam

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.03937

Otros manuales para Wrangler 1997

Tabla de contenidos

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