Jasic P150LT Manual de usuario
Wilkinson Star Technical
Jasic Cut 160
P150LT Plasma Hand Torch Manual
2
Contents Page
Before starng any cung acvity thoroughly read the operang manual rst to familiarize yourself with the safe and correct
operaon of your Jasic plasma machine. Always ensure that you have suitable eye protecon and protecve clothing. Also take
the necessary steps to protect any persons within the cung area.
Index Page Number
Jasic Cut 160 with P150LT Plasma Torch Overview 3
P150LT Consumable Breakdowns 4
P150LT Torch Informaon 9
Machine torch opon 11
Safety Informaon 12
General Plasma Cung Informaon 13
Stand-o Cung 14
Drag Cung 15
Piercing 16
Bevelling 16
Gouging 17
Plasma Cung Tips and Techniques 18
Plasma Machine Gas Supply - Compressed Air 19
Contact Details 20
3
Wilkinson Star Technical
Jasic Cut 160 Plasma Cung Machine
supplied with P150LT 6m Plasma Hand Torch
P150LT (6m Pt No C1576LT) Torch Specicaons
P150LT (12m Pt No C1578LT)
Duty Cycle : 150 Amps at 60%
Gas Air Pressure - Cung : 76-80 PSI (4.8 - 5.0 bar)
Gas Air Flow : 466 SCFH (220 lpm)
Pilot Arc Ignion : HF
Jasic Plasma Cut 160 Circle Cung
Guide Kit - part number CA2
4
Item No Part Number Descripon Pack Qty
102001 P150LT Torch Head (hand) 1
1a 09706 P150LT Handle c/w Switch 1
1b C1398 'O' Ring - Torch Head 5
1c C1017 Front Insulator - Vespel 1
3C1378 Diuser 1
4C1376 Electrode Hafnium 5
5C1377 Swirl Ring Vespel 1
6C1371 Cung Tip 1.1mm 60A 10
6C1372 Cung Tip 1.35mm 90A 10
6C1373 Cung Tip 1.6mm 120A 10
6C1374 Cung Tip 1.8mm 150A 10
6WB300128 Gouging Tip 2.4mm 100A 10
6C1375 Gouging Tip 3.0mm 150A 10
8C1018 Extended Diuser 1
8a C1517 Extended Electrode 5
9C1369 Extended Tip - Max 50A 10
10 C1001 Extended Tip 1.35 - 90A 10
10 C1002 Extended Tip 1.6 - 120A 10
10 C1003 Extended Tip 1.8 - 150A 10
11 C1389 Nozzle Retaining Cap 1
12 C1393 Contact Nozzle Retaining Cap 1
13 C1007 Spring Holder Protecon Nut 1
14 C1008 Stand O Spring (for C1389) 5
15 C1009 Gouging Spacer (use with item 12) 1
16 C1010 Spacer for Contact Cung (use with items 6, 12 & 22) 1
17 C1406 Gouging Spacer (use with item 11) 1
19 C1014 Shield Cup - Max 50A 1
20 C1015 Spacer for Contact Cung 1
21 C1020 Spacer for Extended Tips (90A and above) 1
22 C1016 Locking Nut 1
23 C1386 Stand O Spring 5
24 C1408 Double Pointed Spacer 1
25 C1409 Crown Spacer 1
27 C1509 Extractor for Swirl Ring 1
28 C3045012 Wrench for Electrode 1
Please Note: Only use the above conguraon for the Jasic Cut 160 model
Jasic Cut 160 Plasma with P150LT 6m Hand Torch
Wilkinson Star Technical
5
Wilkinson Star Technical
Jasic Cut 160 Plasma Machine with P150LT Hand Torch
Stand-o cung setup
Item No Part Number Descripon Pack Qty
102001 P150LT Torch Head (hand) 1
1a 09706 P150LT Handle c/w Switch 1
1b C1398 'O' Ring - Torch Head 5
1c C1017 Front Insulator - Vespel 1
3C1378 Diuser 1
4C1376 Electrode Hafnium 5
5C1377 Swirl Ring Vespel 1
6C1371 Cung Tip 1.1mm 60A 10
6C1372 Cung Tip 1.35mm 90A 10
6C1373 Cung Tip 1.6mm 120A 10
6C1374 Cung Tip 1.8mm 150A 10
8C1018 Extended Diuser 1
8a C1517 Extended Electrode 5
9C1369 Extended Tip—Max 50A 10
10 C1001 Extended Tip 1.35 - 90A 10
10 C1002 Extended Tip 1.6 - 120A 10
10 C1003 Extended Tip 1.8 - 150A 10
11 C1389 Nozzle Retaining Cap 1
12 C1393 Contact Nozzle Retaining Cap 1
13 C1007 Spring Holder Protecon Nut 1
14 C1008 Stand O Spring (for C1389) 5
19 C1014 Shield Cup - Max 50A 1
21 C1020 Spacer for Extended Tips (90A and above) 1
22 C1016 Locking Nut 1
23 C1386 Stand O Spring 5
24 C1408 Double Pointed Spacer 1
25 C1409 Crown Spacer 1
27 C1509 Extractor for Swirl Ring 1
28 C3045012 Wrench for Electrode 1
6
Jasic Cut 160 Plasma Machine with P150LT Hand Torch
Exposed p contact cung setup
Wilkinson Star Technical
Item No Part Number Descripon Pack Qty
102001 P150LT Torch Head (hand) 1
1a 09706 P150LT Handle c/w Switch 1
1b C1398 'O' Ring - Torch Head 5
1c C1017 Front Insulator - Vespel 1
5C1377 Swirl Ring Vespel 1
8C1018 Extended Diuser 1
8a C1517 Extended Electrode 5
9C1369 Extended Tip - Max 50A 1
12 C1393 Contact Nozzle Retaining Cap 1
19 C1014 Shield Cup - Max 50A 1
22 C1016 Locking Nut 1
27 C1509 Extractor for Swirl Ring 1
28 C3045012 Wrench for Electrode 1
7
Jasic Cut 160 Plasma Machine with P150LT Hand Torch
Enclosed p drag cap cung setup
Wilkinson Star Technical
Item No Part Number Descripon Pack Qty
102001 P150LT Torch Head (hand) 1
1a 09706 P150LT Handle c/w Switch 1
1b C1398 'O' Ring - Torch Head 5
1c C1017 Front Insulator - Vespel 1
3C1378 Diuser 1
4C1376 Electrode Hafnium 5
5C1377 Swirl Ring Vespel 1
6C1371 Cung Tip 1.1mm 60A 10
6C1372 Cung Tip 1.35mm 90A 10
6C1373 Cung Tip 1.6mm 120A 10
6C1374 Cung Tip 1.8mm 150A 10
8C1018 Extended Diuser 1
8a C1517 Extended Electrode 5
10 C1001 Extended Tip 1.35 - 90A 10
10 C1002 Extended Tip 1.6 - 120A 10
10 C1003 Extended Tip 1.8 - 150A 10
12 C1393 Contact Nozzle Retaining Cap 1
16 C1010 Spacer for Contact Cung (use with items 6, 12 & 22) 1
20 C1015 Spacer for Contact Cung 1
22 C1016 Locking Nut 1
27 C1509 Extractor for Swirl Ring 1
28 C3045012 Wrench for Electrode 1
8
Jasic Cut 160 Plasma Machine with P150LT Hand Torch
Gouging setup
Wilkinson Star Technical
Item No Part Number Descripon Pack Qty
102001 P150LT Torch Head (hand) 1
1a 09706 P150LT Handle c/w Switch 1
1b C1398 'O' Ring - Torch Head 5
1c C1017 Front Insulator - Vespel 1
3C1378 Diuser 1
4C1376 Electrode Hafnium 5
5C1377 Swirl Ring Vespel 1
6WB300128 Gouging Tip 2.4mm 100A 10
6C1375 Gouging Tip 3.0mm 150A 10
11 C1389 Nozzle Retaining Cap 1
12 C1393 Nozzle Retaining Cap 1
15 C1009 Gouging Spacer (use with item 12) 1
17 C1406 Gouging Spacer (use with item 11) 1
27 C1509 Extractor for Swirl Ring 1
28 C3045012 Wrench for Electrode 1
9
P150LT Plasma Hand Torch
The P150LT plasma torch supplied has the ‘euro style’ power/gas connecon, pilot cable and switch pins connecons.
All Jasic plasma cung systems and torches supplied incorporate a safety circuit to prevent operator injury when changing consumables
etc. This is a simple ring circuit that breaks the electrical torch switching as soon as the retaining cap is removed prevenng machine
operaon. Without such a protecon circuit as previously menoned the open circuit voltage could be as high as 350V DC at the torch
head.
The torch head encompasses a full set of consumables as shown right, these consumables are
made up of a cooling tube, torch electrode, swirl ring for gas distribuon, cung p, retaining
cap and if required a stand o device to ensure the same distance between p and material
being cut.
Plasma Torch Connecon Diagram
Wilkinson Star Technical
10
P150LT Plasma Hand Torch
Fing the P150LT plasma torch
On the Jasic Cut 100 plasma machine, the below torch ng instrucons will need to be observed.
• Locate plasma torch plug into euro connector socket as shown in (Fig 1) image below
• While using the key provided (Fig 6)
• Push and hold in buon in (Fig 2) whilst at the same me rotang the nut clockwise unl fully connected and ght as
shown in Fig 3
• Fig 4 shows the torch screwed in correctly
• Fig 5 shows the torch not fully connected in place Fig 6
Fig 1 Fig 2 Fig 3 Fig 4 Fig 5
Push buon
Wilkinson Star Technical
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