Janome Memory Craft 10001 Manual de usuario

SERVICING MANUAL

MECHANICAL ADJUSTMENT 1

Changing External Parts (1) Face Cover / Top Cover 1

Changing External Parts (2) Belt Cover 2

Changing External Parts (3) Base Cover 3

Changing External Parts (4) Bed Cover / Base Cap 4

Changing External Parts (5) Base Unit 5

Checking Items after Attaching Base Unit (1) 6

Adjusting Needle Drop Position 7

Adjusting Presser Foot Position and Height 8

Adjusting Hook Timing 9

Adjusting Needle Bar Height 10

Adjusting Clearance between Needle and Hook 11

Adjusting Backlash between Hook Drive Gear and Lower Shaft Gear 12

Adjusting Feed Dog Height 13

Adjusting Upper Shaft Shield Plate Position 14

Adjusting Needle Thread Tension 15

Adjusting Tension Release Mechanism for Knee Lifter 16

Changing Thread Tension Unit 17

Adjusting Stretch Feed Balance 18

Replacing Threader Plate and Adjustment 19

Adjusting Height of Embroidery Foot P 20

ADJUSTMENT FOR ELECTRICAL COMPONENTS 21

Replacing Front Cover Unit 21

Connector Connection Diagram 22

Replacing Printed Circuit Board A 23

Replacing Touch Panel 24

Replacing Slide Volume / Printed Circuit Board F 25

Adjusting Key Position of Touch Screen 26

Adjusting Presser Foot Sensor 27

Adjusting Presser Foot Lifter Sensor 28

Adjusting Buttonhole Lever 29

Adjusting Remaining Bobbin Thread Sensor 30

Replacing DC Motor and Motor Belt Tension Adjustment 31

Replacing Carriage Plate (Unit) 32

Adjusting Feed Dog Up/Down Position 33

Replacing Needle Threader Unit (1) 34

Replacing Needle Threader Unit (2) 35

Adjusting Needle Threader Switch 36

Adjusting X and Y Sensors 37

Adjusting X and Y Sensors (Instant Adjustment) 38

Adjusting X Motor Gear 39

TABLE OF CONTENTS

Replacing the face cover

To remove:

1. Remove Screws A (2 pieces) q and remove

the Face Cover w.

To attach:

2. Attach the Face Cover and tighten Screws A

(2 pieces) qtemporarily.

3. Close the Face Cover wand check the

difference in level between the Top Cover e

and thread guide cover r, then tighten

Screws A (2 pieces) q.

4. Adjust the Face Cover position to ensure that

the Face Cover wcloses firmly.

qScrews A

Replacing the top cover

To remove:

1. Remove the Screws B (2 pieces) tand close

the Top Cover eand raise the handle, then

remove the Screw C y.

2. Raise the Top Cover and remove the Top Cover

to the direction of the arrow.

To attach:

3. Raise the handle and insert the Top Cover e

from the backside of the machine.

4. Tighten Screws B tand C yto attach the

top cover.

wFace Cover

eTop Cover

rThread Guide Cover

tScrews B

yScrew C

MECHANICAL ADJUSTMENT

Changing External Parts (1) Face Cover / Top Cover

Replacing the belt cover

To remove:

1. Remove the Cap qand Screw A w.

2. Loosen Screw B eand remove Screws C r

and D t.

To attach:

3. Match the Belt Cover to the Front Cover.

4. Attach the Belt Cover with Screws A w, B e,

C r, D t.

5. Attach the Cap q.

qCap

wScrew A

eScrew B

rScrew C

tScrew D

Changing External Parts (2) Belt Cover

qwq

Replacing the base cover

To remove:

1. Loosen Screws q(4 pieces) to remove the

Base Cover w.

To attach:

2. Attach the Base Cover wand secure it with

Screws q.

qFour Screws

wBase cover

Changing External Parts (3) Base Cover

Replacing the bed cover

To remove:

1. Remove the Base Cover.

2. Remove Screws A q(2 pieces) and the Base

Lid w.

3. Remove Screws B e(2 pieces) and pull out

the connector r, then remove the Bed Cover

qScrews A

wBase Lid (1)

eScrews B

rConnector

tBed Cover

yDrop Feed Knob

To attach:

4. Follow the above procedure in reverse.

* Set the Drop Feed Knob yas shown, place

and attach the mated connectors rin the

Bed Cover t.

Replacing the base cap

To remove:

1. Remove Screws (5 pieces) tand the Base

Lid w.

To attach:

2. Attach the Base Lid wand secure it with

Screws q.

qFive Screws

wBase Lid

Changing External Parts (4) Bed Cover / Base Cap

Replacing the base unit

To remove:

1. Remove the Screws A qand B w, then

remove the Screws C e(4 pieces).

Detach the Base Unit.

2. Disconnect the X Motor Connector rthen

Y-Motor Connector tfrom board A.

qScrew A

wScrew B

eFour Screws C

rX Motor Connector (Blue)

tY Motor Connector (White)

To attach:

3. Attach the X r, Y tMotor Connectors to

board A.

4. Insert the X, Y-Motor Cords ybetween the

board A and arm without touching the Feed

Motor, then tighten screws (4 pieces)

temporarily.

5. Attach the Extension (Accessory) Table u.

6. Align the Extension Table u, Base Unit, Free

Arm and tighten the Screw A o.

7. Tighten Screws while aligning the Extension

Table.

yInsert the Cord in this place

uExtension Table

iScrews

oScrew A

Note:

After attaching the Base Unit, check the

“Checking the Knee Lifter Link Play (1)”

and “Adjusting Presser Foot Sensor”.

(see page 28)

Changing External Parts (5) Base Unit

1. Attach the Knee Lifter q.

2. Attach the Embroidery Foot P.

3. Lower the presser foot lever and lower the

needle to its lowest position.

4. Move the Knee Lifter qseveral times.

5. Remove the Top Cover. (See Page 1)

6. When the presser arm wis moving by

turning the handwheel, the clearance

between the knee lifter link (5) eand presser

arm pin rshould be 0.2 to 0.5 mm t.

7. For the adjustment of the knee lifter play,

remove the belt cover and loosen the nut

and adjusting screw yunder the receptacle.

After adjustment, tighten the nut and follow

steps 4 to 6 for rechecking.

8. Attach the belt cover and top cover.

qKnee Lifter

wPresser Arm

eKnee Lifter Link (5)

rPresser Arm Pin

tClearance 0.2~0.5 mm

yNut and Adjusting Screw

Checking Items after Attaching Base Unit (1)

A = B

1. Remove the top cover, and select the pattern

No.1 (Straight stitch) and lower the needle to

its lowest position by turning the handwheel.

2. Loosen screw q, move the zigzag width

connecting rod wto the right or left until the

needle comes to the center of the needle plate

hole e.

3. Select the pattern No.8 (Zigzag) and set the

zigzag width at 7.0 mm.

4. Turn the handwheel toward you and check the

clearance at the outside of both the left and

right sides. It should be 0.2 mm or more tas

shown below.

5. Reattach the top cover.

qScrew

wZigzag Width Connecting Rod

eNeedle Plate Hole

rNeedle # 14

t0.2 mm or more

Adjusting Needle Drop Position

When the straight stitch is selected on the touch panel, the needle should be positioned at the

center of the needle plate hole and when the maximum zigzag width ( 7 mm) is selected, the

standard clearance at the outside of both the left and right sides should be 0.2 mm or more as

shown below.

Adjusting Presser Foot Position and Height

When the presser foot is raised, the clearance between the presser foot and the needle plate

should be 6.0 mm.

When the presser foot is lowered, the edge of the foot and the feed dog window ron the

needle plate should be parallel t.

1. Raise the presser foot, loosen the screw to

adjust the presser foot position and presser

foot height.

Select the Embroidery Mode, attach the standard

presser foot w, lower the presser foot and when

the Start/Stop button is pressed, the message

Presser Foot “P” should appear on the touch

screen.

Replace the standard presser foot to P foot and

set the pressure dial to “2”, and lower the presser

foot slowly.

Turn the handwheel to raise the needle bar to its

highest position, then press the Start/Stop button

to run the machine.

If it is not working correctly, check the “Adjusting

the Presser Foot Sensor” (see page 27).

qHexagonal Screw

wStandard Presser Foot

eApproximately 6.0 mm

rFeed Dog Window

tParallel

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