Jackson JV-24 A Manual de usuario

JACKSON

DISHWASHER

Maintenance,

Operation

and

Repair

Parts

Manual

PRIOR

SERIAL

NUMBER:

2000

JACKGCN

PRODUCTS

COMPANY

4009

East

Bougainvillea

Florida

33674

Telephone

813/971-6262

The

Corporate

Fartneniiip

INDEX

SPECIFICATIONS.

GENERAL

INSTRUCTIONS

(UNCRATING,

INSTALLATION,

DIMENSIONS)

....

INSTALLATION

WASH

AND

RINSE

HEADS.

GENERAL

INSTRUCTIONS

(OPERATION).

PREVENTATIVE

MAINTENANCE.'..

TIMER..

SWITCHES

(FRONT

DOOR)

INTERLOCK

SYSTEM

CHECKOUT.

10-11

THERMOSTAT

ADJUSTMENT.12

RINSE

TANK

HEATER

SYSTEM.

WASH

TANK

HEATER

SYSTEM.14

HEATER

SYSTEM

(WIRING

DIAGRAM).

WATER

LEVEL

CONTROL.16

SOLENOID

VALVE

INSTRUCTIONS.

SEAL

AND

CERAMIC

FOR

PUMP.

TROUBLE

SHOOTING

GUIDE.19

PICTORIALS

FRONT

VIEW

MACHINE.23

BACK

VIEW

MACHINE.24

LEFT

SIDE

VIEW.25

RIGHT

SIDE

VIEW.

VACUUM

BREAKER,

INCOMING

PLUMBING

OVERFLOW

AND

PAN

STRAINER.27

RINSE

TANK

WITH

HEATERS,

WASH

ASSEMBLY

THERMOSTAT

AND

THERMOMETER.28

WASH

AND

RINSE

HEAD

ASSEMBLIES.29

PUMP

AND

MOTOR

ASSEMBLY.30

FRONT

CONTROL

PANEL

AND

INTERLOCK

SWITCHES.31

DRAIN

VALVE

AND

ELECTRICAL

CONTROL

PANEL

ELECTRICAL

DRAWING

WITH

BOOSTER.33

ELECTRICAL

DRAWING

WITHOUT

BOOSTER.34

PARTS

LIST.

PARTS

DISTRIBUTORS..37

SPECIFICATIONS

Jackson

Dishwasher

Model

JY24

—

AF*

—

BF*

OPERATING

CAPACITY

100%

JV24A

JV24B

Racks

per

hour

Dishes

per

hour

525

Glasses

per

hour

525

■

525

OPERATING

CYCLE

Wash

time

—

seconds

120

Rinse

time

—

seconds

Total

Cycle

—

seconds

150

WASH

TANK

CAPACITY

Gallons

5.65

RINSE

TANK

CAPACITY

Gallons

WASH

PUMP

CAPACITY

Gallons,

per

minute

WATER

REQUIREMENTS

100%

Inlet

Temperature

°F

180°

140°

Gallons,

per

hour

52.3

Flow

Pressure,

PSI

Flow,

gallons

per

minute

7.1

Inlet

size

—

IPS

1/2

Drain

size

O.D.

1-1/2

1-1.

WASH

PUMP

MOTOR

Horse

power

1/2

WASH

HEATER,KW

1.0

RINSE

HEATER,

5.0

ELECTRICAL

REOUIREMENTSTSEE

BELOW

FOR

DETAILS,

UNDER

ELECTRICAL

RATING'.

DIMENSIONS

Height,

with

Top

36”

Height,

with

Top

i-'

3-1-1

2”

Width

24”

Clearance

Wall

Macn;-,e

2-1

4”

Depth

24”

Maximum

Height

for

Dishes

•

14”

Rack

Size

19*3

I”

19-3

4”

’(GTE

VENTED

BACK

ALL

‘F’

MODELS

ARE

FREE

STANDING

(TOP

AND

SIDE

PANELS)

ELECTRICAL

RATING

MODEL

VOLTS

PHASE

APPROX.

TOTAL

LOAD

AMPS

JV24B

220

Refer

JV24B

208

Machine

Data

110

Plate

ucnciiHL

ruv

ivna

(installation)

N0TE:Read

the

following

instructions

carefully,

Proper

installation

your

Jackson

Dishwasher

will

assure

proper

machine

operation.

UNCRATING

JV24

Remove

straps

around

carton.

Open

top

flaps

dishwasher

carton.

Remove

any

packing

from

top

and

sides

machine

that

can

done

with

ease

from

top.

Slide

carton

sleeve

upward

over

top

dishwasher,

set

one

side.

Lift

dishwasher

and

wooden

base

from

carton

base.

Move

dishwasher

general

installation

area.

Remove

bolts

holding

wooden

base

machine

and

screw

adjustable

feet

supplied.

Reassemble

wash

and

rinse

assemblies

machine

using

sketch

and

instructions

this

manual.

Set

dishwasher

place,

ready

for

installation.

NOTE:

NSF

base

gasket

installation

must

field

installed

all

and

models.

Gasket

goes

around

bottom

lower

edge

sides,

back

and

kick

plate;

secure

piece

using

liquid

adhesive.

INSTALLATION

INSTRUCTIONS

Level

dishwasher

machine

using

adjustable

feet.

Refer

dimensional

date

sketch

for

connections.

The

drain

from

the

machine

gravity

drain

system

and

should,

therefore,

have

the

proper

drop

from

the

machine

the

kitchen’s

drain

system.

The

drain

connection

locate:

the

left

rear

the

machine

when

facing

the

machine’s

door.

The

drain

fitting

1-1.

2”

tube

size.

7”

from

floor.

The

incoming

water

line

should

attached

the

machine’s

connection

which

located

the

front

left

sice

the

machine.

The

pipe

size

the

machine

should

12”

anc

the

water

should

140°

for

the

ncce

E’s

and

180°

for

the

mode!

A's.

The

ectrical

connections

shoulo

made

the

terminal

board

locate:

the

left

center

front.

The

ter-

-i-a.s

are

marked

LI,

and

Neutral.

INSTALL

PROPER

CIRCUIT

BREAKER.

WIRE

AND

CONDUIT

SIZE

"‘CONFORM

WITH

LOCAL

AND

NATIONAL

CODES

;S~-NDARDSv

DIMENSIONAL

DATA

Reference

only

Subject

change

C^.

-CCK

)MH

>VH

Kill

if)

III

REMOVAL

PAH

STRAINER

FOR

CLEANING

(Wash

and

Rinse

Head

Assemblies

Must

Removed

Prior

Removing

Strainer)

Turn

heat

switch

‘off’

and

drain

machine

depressing

drain

switch

for

approximately

seconds.

Remove

knurled

screw

from

rinse

feed

pipe,

remove

rinse

head

assembly

pulling

forward.

Remove

knurled

screws

from

upper

pump

housing,

wash

head

may

now

lifted

out.

Pan

strainer

now

accessible,

lift

out

and

clean

thoroughly.

Clean

around

pump

intake

with

bristle

brush.

Replace

strainer

pan.

Re-install

wash

and

rinse

head

assemblies.

Clean

strainer

pan

daily

needed

insure

proper

machine

operation.

INSTALLATION

WASH

HEAD

AND

RINSE

ARM

ASSEMBLIES

(Items

Disassembled

for

Shipment)

Insert

wash

head

assembly

down

into

upper

pump

housing

far

possible.

Line

holes

wash

head

assembly

match,

holes

pump

housing.

Insert

knurled

screws

pump

housing,

tighten

necessary

until

wash

head

seated

securely

pump

housing.

WASH

HEAD

RINSE

ARM

ASSEMBLY

Insert

rinse

arm

assembly

into

female

pipe

receptical

protruding

through

back

machine.

GENERAL

INSTRUCTIONS

(Operation)

READ

INSTRUCTIONS

CAREFULLY:

Proper

operation

your

Jackson

Dishwasher

will

assure

clean

and

sanitized

glasses

and

dishes,

optimum

efficiency.

DISH

PREPARATION

Scrape

dishes

thoroughly.

Pre-wash

dishes

soaking

with

hose.

Place

dishes

and

cups

dish

rack

(cuds,

upside

down).

Place

glasses

and

silverware

combination

glass-silverware

rack

(glasses

upside

down,

scatter

silver¬

ware

loosely

bottom).

NOTE:

Silverware

the

upright

position

washes

and

rinses

better

than

lying

flat.

These

silverware

compartment

racks

available

through

dealer

service

agency.

OPERATORS

INSTRUCTIONS

Make

sure

clean

pan

strainer

place

and

slide

empty

rack

machine.

Place

start

rocker

switch

center

position.

door

and

lock

latch.

Push

-.30

fill

switch

and

hold

approximately

seconds.

Turn

*eater

switch

on.

Open

aoor

and

slide

rack

dishes

into

dishwasher.

Dispense

proper

amount

detergent

machine.

Star,

automatic

wash

and

rinse

cycle

dishwasher

pushing

tcc

bottom

start

switch

(with

incio-ting

light),

light

will

come

on.

When

light

goes

out,

cycle

has

ended.

Open

door,

slide

out

rack

;

dishes

air

dry,

slide

rack

dirr/

dishes,

add

detergent,

door

and

push

start

switch.

10.

ena

mealtime,

shut

off

placing

start

rocker

switch

center

position

and

heater

switch

orr.

Drain

machine

pressing

top

drain

switch

approximately

seconds.

Remove

pan

strainer

arter

'emov'nz

lower

rinse

arm

and

wash

head

assembly,

clean

inside

machine

and

replace

clean

s^cine:.

-.esc

and

lower

rinse

arm

assemaly.

(See

page

Installation

iVasn

Head

and

Rinse

Arm

Assembles

Removal

Pan

Strainer

for

Cleaning;

DETERGENT

RECOMMENDATIONS

AND

RINSE

ADDITIVES

’.hat

you

contact

ycut

Iccal

Detergent

Specialists

tor

tne

cor.i.t

ce.urgent

and

rinse

aoci..<-s

rot

area.

help

you

until

one

can

reached,

suggest

that

you

use

non-foaming

dishwasner

de-

;r0

ximately

three

tablespoons

wash

tank

when

machine

;

and

one

teaspoon

earn

cycle

--e

after.

This

may

have

increased

decreased

obtain

satisfactory

results

GENERAL

INSTRUCTIONS

(PREVENTIVE

MAINTENANCE)

(The

following

performed

needed).

READ

CAREFULLY:

Proper

maintenance

your

Jackson

Dishwasher

will

insure

optimum

service

with

minimum

down

time.

move

all

lime

and

corrosion

deposits.

Fill

the

machine

with

wash

water

would

ordinarily

done

for

washing.

Open

door

and

place

one

cup

less

de-liming

compound

into

the

water,

which

available

from

your

detergent

supplier.

Turn

the

manual

wash

switch

and

allow

wash

for

five

minutes.

Open

door

and

examine

the

interior.

All

lime

should

removed

and

parts

should

shiny.

not,

allow

wash

for

longer

period.

After

the

interior

clean,

with

door

closed,

empty

the

wash

water

depressing

drain

switch

for

approximately

seconds.

Refill

machine

and

allow

run

for

two

minutes,

then,

again

drain

the

wash

reservoir.

around

overflow

strainers

and

drain

hole.

Clean

around

overflow

and

strainer

pan.

Clean

around

pump

intake

(toothbrush

makes

excellent

tool

for

cleaning).

ean

Y-strainer

incoming

water

line.

(Water

machine

must

turned

off

for

this

operations

move

plug

and

clean

strainer.

rinse

tubes.

Remove

rinse

assembly

disconnecting

rinse

eea

pipe

and

removing

end-plugs

lower

rinse.

Clean

all

rinse

tubes

and

feed

pipes

with

special

crush

supplied.

spray

holes

the

rinse

tubes

are

clogged,

they

may

cleaned

with

pointed

object.

wash

head

assembly.

removing

two

knurled

screws

holding

wash

heso

assembly

pump.

Clean

assembly

sink

flushing

water

through

spray

jets.

spray

jets

are

still

plugged,

use

sharp

obi

eci

dislodge

and

flush

again.

Reinstall

wash

and

rinse

assemblies.

(See

page

instructions)

Clean

any

deposits

which

may

have

built

exterior

moving

parts.

Clean

around

door

gasket.

Using

soft

bristle

brush,

clean

around

switches

exterior

control

panel.

(Use

waterf.

Use

soft

bristle

brush,

dip

wash

tank

water

and

scrub

inside

door

around

gasket

and

hinges.

Use

clean

cloth

pacer

towel

wipe

off

loose

residue.

TIMER

for

MODEL

JV24

DISHWASHERS

GENERAL

DESCRIPTION

The

timer

self-contained

(frame

mounted)

timer

the

repeating

cycle

type.

mounted

the

control

panel

Jackson

Automatic

Dishwashing

machines,

control

the

automatic

functions

these

machines.

consists

clock

motor

which

operates

cycle,

AC,

110VAC.

addition

the

clock

motor,

the

timer

also

contains

driven

cam

arrangement

which

operates

three

micro

switches.

PRINCIPLE

OPERATION

The

timer

controls

various

operations

the

automatic

washers

per

wiring

diagram

for

each

machine,

however,

the

timing

cycle

and

the

micro

switches

are

the

same

for

each

model.

The

time

for

ONE

COMPLETE

REVOLUTION

the

cam

shaft

approximately

300

seconds

allowing

two

wash

and

two

rinse

operations

for

complete

revolution

the

cam

shaft.

The

micro

switch

nearest

the

timer

motor

the

hold

circuit

and

uses

both

the

and

contacts.

The

middle

micro

switch

controls

the

wash

and

uses

the

contact.

Toe

micro

switch

farthest

away

from

the

timer

motor

controls

the

rinse

and

uses

just

the

contact.

SERVICE

INSTRUCTIONS

CAUTION:

Always

remove

the

power

the

machine

before

working

the

control

panel

while

servicing

the

components

the

switch

panel.

All

electrical

checks

should

mace

qualified

personnel.

The:

ooeration

can

observed

after

removing

the

machine’s

kick;:are

loosening

the

two

screws

determined

that

the

timer

is.defective,

recommended

the:

-lie:

:;e.c

maintenance

can

accomplished

follows:

new

timer

installed.

However.

frozen

contact

micro

switch

will

indicated

one

function

.eing

executed

all

the

time

ins

roe

click

when

the

switch

arm

actuated.

The

micro

switch

-enlaced

by:

e-:ve

all

wires

from

the

timer,

properly

tag

them

assure

Remove

the

two

screws

which

hold

the

timer

the

control

pan'

R*e

screw

holds

the

micro

switches,

cams

and

actuating

arms

s,;e

opposite

the

motor.

Remove

this

screw.

NOTE:

sure

switch.

Cam

nearest

timer

motor

has

raised,

cam

fr:

—

timer

motor,

smallest

oepresseo

areas.

unit

can

new

taken

apart

anc

the

defective

micro

bie.

NOTE:

The

flanges

the

cams

are

soon

switc

nat:

replacement.

:he

frame.

This

screw

seen

the

note

which

cam

goes

with

which

larger

depressed

areas,

cam

furthest

laced.

cniy

mesh

one

aireelicn.

■

;

•

-i-s

cam

drive

system

ecuipoe:

with

clutcn

erapie

-es.

Remo/e

power

machine

BEFORE

touching

timer.

one

direction

only.

net

force

them.

tarns

actuate

test

the

switches

with

ohmmeter.

one

view

the

operations

:.*e

cams

ana

Relate

cams

turning

with

fingers;

cams

sw.;:nes,

listen

for

the

‘dick’

;;

the

switch

DEFECTIVE

MOTOR

defective

motor

indicated

the

fact

that

the

cams

not

rotate

the

machine

does

not

perform

the

automatic

operations

performs

specific

part

the

cycle

continuously,

but

works

okay

manual.

Remember,

the

timer

motor

controlled

the

start

switch

and

the

hold

micro

switch,

check

this

complete

circuit

before

changing

motor.

The

motor

replaced

by:

Remove

motor

leads

from

shorting

bar

and

neutral.

Remove

the

two

screws

which

hold

the

motor.

Replace

with

new

motor.

NOTE:

may

necessary

remove

complete

timer

replace

motor;

so,

steps

and

page.

TYPICAL

TIMER

SWITCH

UPPER

RIGHT

TERMINAL

START

SWITCH

LOWER

RIGHT

TERMINAL

START

SWITCH

BOTTOM

TERMINAL

MANUAL

WASH

SWITCH

UPPER

TERMINAL

RINSE

SWITCH

NEUTRAL

TERMINAL

ORTING

BAR

CONNECTED

ALL

THREE

TIMER

SWITCHES,

THIS

TERMINAL

TIMER

(on

Rear)

REPLACEMENT

SWITCHES

FRONT

DOOR

There

are

five

switches

installed

the

door's

upper-righthand

corner.

These

are

the

Drain,

Start,

Rinse/fill,

Heater

and

Manual

wash.

Before

working

machine,

important

that

the

power

the

machine

turned

off

the

Circuit

Breaker

trip

Breaker

its

off

position.

Remove

inside

door

from

machine

removing

the

eight

screws

the

flanged

section

the

inside

door

panel.

The

five

switches

are

all

snapped

into

place

individual

rectangular

holes.

using

screw

driver,

possible

pry

the

chromed

flange

each

side

away

from

switch

and

remove

the

switch

from

flange.

Little

pressure

should

used

prevent

damage

switch

and

flange.

After

the

switch

has

been

checked

see

it’s

defective,

replacement

can

made

fey

placing

the

new

switch

the

defective

switch

and

moving

one

wire

time,

transferring

them

the

same

terminals

the

new

switch

until

all

wires

have

been

reconnected.

this

not

practical,

pull

the

wires

loose,

one

time,

tag

them

and

reconnect

them

acccrding

the

electrical

diagram.

Put

all

switches

back

into

place

making

sure

switch

protrudes

through

front

door

properly

(NOTE:

Two

click

positions

bracket).

Replace

inner

door

panel.

Power

can

reapplied

the

unit

and

dishwasher

run

through

cycles,

checking

all

operations

after

replacement.

INTERLOCK

SYSTEM

The

Interlock

System

designed

prevent

the

machine

from

operating

wr.en

the

front

door

opened

not

latched

prcoerly.

The

Interlock

System

consists

two

safety

switches,

one

mounted

cna:

one

door

latch

has

cicseo

complete

the

circuit.

The

other

switch

iocated

that

the

macnir.e

depresses

safety

switch

mounted

the

coor.

complete

the

circuit.

Either

these

switches,

net

cepressed,

will

prevent

the

macrune

from

operating.

Basically,

the

doer

must

closed

and

the

door

latcn

locked

order

for

the

machine

function.

DOOR

SAFETY

SWITCH

(SIDE)

DOOR

LATCH

SAFETY

SWITCH

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