Jackson Hot Water Sanitizing Undercounter Dishmachines... Manual de usuario

TECHNICAL MANUAL

INSTALLATION MANUAL FOR EXPORT UNITS

SERVICE MANUAL FOR DOMESTIC UNITS

FOR JACKSON MODELS:

JP-24

JP-24F

JP-24B

JP-24BF

Company

HOT WATER SANITIZING UNDERCOUNTER DISHMACHINES

March 6, 2006

P/N 7610-002-49-79 (Revision D)

Jackson MSC, Inc.

P.O. BOX 1060

HWY. 25E

BARBOURVILLE, KY. 40906

FAX (606) 523-9196

PHONE (606) 523-9795

www.jacksonmsc.com

REVISION REVISION

DATE MADE

BY APPLICABLE

ECN DETAILS

A07-15-2002 MAW 6527 Release manual for service use.

B06-04-2003 MAW 6673, 6681

6637 Updated per ecns.

C02-11-2004 MAW 6836 Updated per ecns.

D03-06-2006 MAW 7421, 7231

6964, 7095

Change thermostat from 05930-121-71-29 to 05930-510-03-79.

Change thermostat from 05930-121-71-36 to 05930-011-49-43.

Change Diverter Valve Assembly number from 05700-002-23-21

to 06410-012-23-21 & Diverter Valve Assembly 05700-002-23-22

to 06401-022-23-21. Replace 04820-300-07-00 vacuum breaker

with 04820-003-06-13.

NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL

JP-24B

JP-24 = Undercounter, high temperature, hot water sanitizing, no booster tank.

JP-24F = Undercounter, high temperature, hot water sanitizing, no booster tank, with top and side panels.

JP-24B = Undercounter, high temperature, hot water sanitizing, with a booster tank.

JP-24BF = Undercounter, high temperature, hot water sanitizing, with a booster tank, with top and side panels.

Model:

Serial No.:

Installation Date:

Service Rep. Name:

Phone No.:

Jackson MSC Inc. provides technical support for all

of the dishmachines detailed in this manual. We

strongly recommend that you refer to this manual

before making a call to our technical support staff.

Please have this manual with you when you call so

that our staff can refer you, if necessary, to the prop-

er page. Technical support is available from 8:00

a.m. to 5:00 p.m. (EST), Monday through Friday.

Technical support is not available on holidays.

Contact technical support toll free at 1-888-800-

5672. Please remember that technical support is

available for service personnel only.

SECTION DESCRIPTION PAGE

I. SPECIFICATION INFORMATION

Specifications JP-24/JP-24F 2

Specifications JP-24B/JP-24BF 3

Dimensions 4

II. INSTALLATION/OPERATION INSTRUCTIONS

Installation Instructions 6

Electrical Installation Instructions 7

Operation Instructions 8

Detergent Control 9

Cycle Counter Retrofit Kit Instructions 10

III.PREVENTATIVE MAINTENANCE

Preventative Maintenance 12

IV. TROUBLESHOOTING 14

V.SERVICE PROCEDURES

Rinse Solenoid Valve Repair Parts Kit 17

Vacuum Breaker Repair Parts Kit 21

Replacing the Pump Motor/Booster Tank Heater 23

Replacing the Drain Valve 24

Rinse Regulating Thermostat Replacement 25

VI. PARTS SECTION

Gauge Panel Assembly 30

Electrical Panel Assembly (JP-24/F 208-240 Volt, 50/60Hz) 31

Electrical Panel Assembly (JP-24B/BF 208-240 Volt, 50/60Hz) 32

Electrical Panel Assembly (JP-24B/BF 460 Volt, 60Hz) 32

Gauge Panel Assembly (Used with the external mounted control panel assemblies) 34

Electrical Panel Assembly (External & AMTRAK Option) 34

Kick Plate Assembly 37

Incoming Plumbing Assembly (JP-24/JP-24F) 38

Incoming Plumbing Assemblies(JP-24B/JP-24BF) 39

Rinse Stiffener/Rinse Hub Weldment 40

Solenoid Valve Repair Kit/Vacuum Breaker Repair Kit/Water Pressure Regulator Kit (WPRK Option) 41

Drain Valve Assembly 42

Drain Plumbing Assembly 43

Wash Motor to Wash Tub Assembly 44

Rinse Tank & Components/Wash Heater Kit 45

Door Assembly 46

Miscellaneous Door Sub-Assemblies 47

Rinse Arm & Wash Arm Assemblies 48

Frame, Shroud, & Panel Components/Miscellaneous Parts 49

Cycle Counter Retrofit Kit 50

VII. SCHEMATICS

JP-24/JP-24F 208/230 V, 50/60 HZ, single phase 52

JP-24B/JP-24BF 208/230 V, 50/60 HZ, single phase 53

JP-24B/JP-24BF 460 V, 60 HZ, three phase 54

JP-24 Technical Manual 7610-002-49-79 Rev. D

Issued: 03-06-2006 Revised: N/A

TABLE OF CONTENTS

iii

SECTION 1:

SPECIFICATION INFORMATION

JP-24 Technical Manual 7610-002-49-79 Rev. D

Issued: 03-06-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

SPECIFICATIONS of the JP-24/JP-24F

PERFORMANCE/CAPABILITIES

OPERATING CAPACITY (RACKS/HOUR)

RACKS PER HOUR 30

DISHES PER HOUR 600

GLASSES PER HOUR 600

OPERATING CYCLE (SECONDS)

WASH TIME 82

DRAIN TIME 28

RINSE TIME 10

TOTAL CYCLE TIME (MINUTES) 2

5 MINUTE TIMER OPERATING CYCLE (SECONDS)

WASH TIME 262

DRAIN TIME 28

RINSE TIME 10

TOTAL CYCLE TIME (MINUTES) 5

TANK CAPACITY (LITERS) (GALLONS)

WASH TANK (21.5) 5.65

TEMPERATURES

WASH --- (MINIMUM) (65.6°C) 150°F

RINSE --- (MINIMUM) (82.2°C) 180°F

WATER REQUIREMENTS

INLET TEMPERATURE (82.2°C) 180

°F

GALLONS PER HOUR (198.7L) 52.3

WATER LINE SIZE I.P.S. (Minimum) (1.27 cm) 1/2”

DRAIN LINE SIZE I.P.S. (Minimum) (3.81 cm) 1 1/2”

FLOW PRESSURE P.S.I. 20A5

FLOW, GALLONS PER MINUTE (27L) 7.1

ELECTRICAL REQUIREMENTS

WASH MOTOR HP 3/4

NOTE: Typical Electrical Circuit is based upon (1) 125% of the

full amperage load of the machine and (2) typical fixed-trip cir-

cuit breaker sizes as listed in the NEC 2002 Edition. Local

codes may require more stringent protection than what is dis-

played here. Always verify with your electrical service con-

tractor that your circuit protection is adequate and meets all

applicable national and local codes. These numbers are pro-

vided in this manual simply for reference and may change

without notice at any given time.

JP-24/JP-24F:

RINSE TYPICAL

HEATER TOTAL ELECTRICAL

VOLTS PH HZ RATINGS AMPS CIRCUIT

208 1 50 900KW 12 15 AMP

230 1 50 1100KW 12 15 AMP

208 1 60 900KW 10 15 AMP

230 1 60 1100KW 10 15 AMP

NOTE: Always refer to the machine data plate for specific

electrical and water requirements. The material provided on

this page is for reference only and may be subject to change

without notice.

JP-24 Technical Manual 7610-002-49-79 Rev. D

Issued: 03-06-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

SPECIFICATIONS of the JP-24B/JP-24BF

PERFORMANCE/CAPABILITIES

OPERATING CAPACITY (RACKS/HOUR)

RACKS PER HOUR 30

DISHES PER HOUR 600

GLASSES PER HOUR 600

OPERATING CYCLE (SECONDS)

WASH TIME 82

DRAIN TIME 28

RINSE TIME 10

TOTAL CYCLE TIME (MINUTES) 2

5 MINUTE TIMER OPERATING CYCLE (SECONDS)

WASH TIME 262

DRAIN TIME 28

RINSE TIME 10

TOTAL CYCLE TIME (MINUTES) 5

TANK CAPACITY (LITERS) (GALLONS)

WASH TANK (21.5) 5.65

RINSE TANK (11.4) 3

TEMPERATURES

WASH --- (MINIMUM) (65.6°C) 150°F

RINSE --- (MINIMUM) (82.2°C) 180°F

WATER REQUIREMENTS

INLET TEMPERATURE (40° Booster Heater) (82.2°C) 140°F

INLET TEMPERATURE (70° Booster Heater) (43.3°C) 110°F

GALLONS PER HOUR (198.7L) 52.3

WATER LINE SIZE I.P.S. (Minimum) (1.27 cm) 1/2”

DRAIN LINE SIZE I.P.S. (Minimum) (3.81 cm) 1 1/2”

FLOW PRESSURE P.S.I. 20A5

FLOW, GALLONS PER MINUTE (27L) 7.1

ELECTRICAL REQUIREMENTS

WASH MOTOR HP 3/4

NOTE: Typical Electrical Circuit is based upon (1) 125% of the

full amperage load of the machine and (2) typical fixed-trip cir-

cuit breaker sizes as listed in the NEC 2002 Edition. Local

codes may require more stringent protection than what is dis-

played here. Always verify with your electrical service con-

tractor that your circuit protection is adequate and meets all

applicable national and local codes. These numbers are pro-

vided in this manual simply for reference and may change

without notice at any given time.

RINSE TYPICAL

HEATER TOTAL ELECTRICAL

VOLTS PH HZ RATINGS AMPS CIRCUIT

208 1 50 6.7KW 40 50 AMP

230 1 50 8.2KW 43 60 AMP

208 1 50 8.2KW 47 60 AMP

230 1 50 10KW 51 70 AMP

220 1 50 9.15KW 48 60 AMP

208 1 60 6.7KW 39 50 AMP

230 1 60 8.2KW 46 60 AMP

208 1 60 8.2KW 42 60 AMP

230 1 60 10KW 50 70 AMP

460 1 60 480/8.2KW 11 15 AMP

460 1 60 480/9.6KW 14 20 AMP

NOTE: Always refer to the machine data plate for specific

electrical and water requirements. The material provided on

this page is for reference only and may be subject to change

without notice.

JP-24 Technical Manual 7610-002-49-79 Rev. D

Issued: 03-06-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

JP-24 DIMENSIONS

LEGEND

A - Water Inlet 1/2” ID Female Pipe Thread, 2 1/2”

AFF

B - Detergent Feeder Connection

C - Electrical Connection

D - Drain Connection Flexible Hose 6’ Free

Length,

1” ID x 1 3/8” OD

E - Rinse Additive Connection

DIMENSIONS

Height (minimum): 33 1/4” (84.5 cm) Inside Clearance Height: 14 1/2” (36.8 cm)

Height (maximum): 34 1/4” (87 cm) Inside Clearance Width: 20 1/4” (51.4 cm)

Width: 24” (60.9 cm) Inside Clearance Depth: 21 1/4” (54 cm)

Depth: 22 5/8” (57.5 cm) Door Open Depth: 39 1/2” (100.3 cm)

Wall Clearance (minimum): 2 1/2” (6.4 cm)

*All dimensions are for reference only and are subject to change without notice.

24 1/4”

(61.6 cm)

22 5/8”

(57.5 cm)

16 3/4”

(42.5 cm)

DOOR OPEN

19”

(48.3 cm)

4 1/4”

(10.8 cm)

33 1/4”

(84.5 cm)

6 1/2”

(16.5 cm)

4 1/2”

(11.4 cm)

8 1/2”

(21.6 cm)

3 3/4” (9.5 cm)

2 3/4” (7 cm)

2 1/2”

(6.47 cm)

12”

(30.5 cm)

2 1/2” (6.4 cm) Min. Wall Clearance

13 1/4”

(33.7 cm)

SECTION 2:

INSTALLATION/OPERATION

INSTRUCTIONS

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